Embodiment
As shown in Figure 1, dual-mode hybrid system of the present utility model includes driving device, driving engine 1, torsion vibration absorber 2, compound type power distributor gears, power coupling mechanism, main motor 6, double-rotor machine controller 11, main electric machine controller 12 and electrokinetic cell 13 these several major parts.Wherein, the distribution that compound type power distributor gears and power coupling mechanism are power and coupling mechanism, when connection, main motor 6, compound type power distributor gears are all connected with power coupling mechanism with driving device.
Wherein, the driving engine 1 take bavin/gasoline as fuel and the main motor 6 take battery as power are two power driving parts of the present utility model.Described compound type power distributor gears is made up of planet row I 3 and double-rotor machine 4, and power coupling mechanism is made up of power-transfer clutch C1, power-transfer clutch C2 and planet row II 5, and driving device is made up of transition gear 7, main reduction gear 8 and diff 9.10 of wheels are connected with diff 9 by connecting rod.
When assembling, the crankshaft output end of driving engine 1 is connected with the pinion carrier I 31 of planet row I 3 through torsion vibration absorber 2; The sun wheel I 32 of planet row I 3 is connected with outer rotor 42 with the internal rotor 41 of double-rotor machine 4 respectively with gear ring I 33; The internal rotor 41 of double-rotor machine 4 is connected with sun wheel II 52 and the pinion carrier II 51 of planet row II 5 with power-transfer clutch C1 through power-transfer clutch C2 respectively again with outer rotor 42, and the rotor shaft of main motor 6 is also connected with power-transfer clutch C2 simultaneously.
In the gear ring II 53 of planet row II 5, be connected with drg B; The sun wheel II 52 of planet row II 5 receives series-parallel connection low-speed mode power (containing driving engine one, second gear) and electric-only mode power, and pinion carrier II 51 receives series-parallel connection fast mode power (containing driving engine three, fourth gear).Meanwhile, pinion carrier II 51 is also the output gear of power system, and engages with the gear of transition gear 7, and its outputting power is transmitted to the sprocket gear of main reduction gear 8 and flower wheel gear, diff 9, wheel 10 through transition gear 7 by pinion carrier II 51.Electrokinetic cell 13 is realized high-tension current by double-rotor machine controller 11, main electric machine controller 12 with double-rotor machine 4 and main motor 6 respectively and is connected.
In actual fabrication process, in order to make structure more compact, can, preferentially by integrated to torsion vibration absorber 2, planet row I 3, double-rotor machine 4, power-transfer clutch C1, power-transfer clutch C2, planet row II 5, drg B, main motor 6, transition gear 7, main reduction gear 8 and diff 9, form transaxle.
In order to ensure real-world operation effect, the preferential brushless double-rotor machine that adopts of double-rotor machine 4, it is to be become by the interior motor of a radial permanent magnet magnetic structure and the outer group of motors of a magnetic excitation circuit structure.Wherein, interior motor forms by exporting winding in (input) axle, internal rotor iron core, internal rotor permanent-magnetic magnet steel, internal rotor iron core and internal rotor; Outer motor is made up of the outer winding of stator winding, stator core, outer rotor iron core, input (output) axle and outer rotor; Brushless double-rotor machine two ends are respectively arranged with input (going out) axle of inner and outer rotors.
Outer rotor rotation speed relation formula: n=[60 × (f1 ± f2)]/(p+q) (r/min), wherein, 60 is time conversion constant, and f1 is equivalent to the gyrofrequency of internal rotor permanent-magnetic body, and f2 is the frequency of stator winding power supply, and p, q are double-rotor machine number of pole-pairs.
Because the internal rotor winding that has brush double-rotor machine need be carried electric current by current colector and brush, and the existence of current colector and brush can cause the reliability of motor to reduce, and maintenance increases, and therefore in the application, recommendation does not have brush double-rotor machine.
When operation, the bent axle of driving engine 1 is rotation together with the pinion carrier I 31 of torsion vibration absorber 2 and planet row I 3, the sun wheel I 32 of planet row I 3 and gear ring I 33 respectively with internal rotor 41 and outer rotor 42 synchronous rotaries.Planet row I 3 is docked with this of double-rotor machine 4, and under the cooperation of main motor 6, has just formed two power distribution patterns, double mode.For convenience of description, the power by the sun wheel I 32 of planet row I 3 through power-transfer clutch C2 output, referred to as series-parallel connection low-speed mode; The gear ring I 33 of planet row I 3 is through the power of power-transfer clutch C1 output, referred to as series-parallel connection fast mode.
Entire car controller is by control unit communications such as CAN signal and driving engines 1, receive in real time the each cell operation state of power system, and according to chaufeur demand and Vehicle Driving Cycle, realize management to the various mode of operations of dual-mode hybrid system and the real-time control of each cell operation state.
14 of dual-mode hybrid system to the application kinds of mode of operations are set forth below, for the ease of setting forth, existing transmitting ratio are set: series-parallel connection low speed/containing pure electronic=i1, series-parallel connection high speed=i3; One grade of transmission mode (low gear) i1 > second gear transmission mode (mid ranger) i2 > third gear transmission mode (direct speed) i3 > fourth gear transmission mode (high range overdrive gear) i4.
(1) the independent drive pattern of main motor.When the electric weight of electrokinetic cell 13 is during in normal range, system is with electric-only mode work; Now, power-transfer clutch C1 separates, power-transfer clutch C2 engages, drg B engages, driving engine 1 stops, double-rotor machine 4 dallies and do not generate electricity, vehicle is only slowed down and increases square output drive strength with i1 transmitting ratio through planet row II 5 by main motor 6, and drives vehicle through main reduction gear 8.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 2.
(2) engine off originate mode.In the time of vehicle parking, the pinion carrier II 51 of planet row II 5 is fixed; Now, power-transfer clutch C1 separates, power-transfer clutch C2 engages, drg B engages, sun wheel I 32 and the internal rotor 41 of planet row I 3 are fixed indirectly.Double-rotor machine 4 is worked in electronic mode, drives the gear ring I 33 of planet row I to rotate by outer rotor 42, and by pinion carrier I 31 fire an engines 1.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 3.
(3) stopping for charging pattern.Vehicle under dead ship condition, if the electric weight of electrokinetic cell 13 lower than setting value, fire an engine 1; After starting, by planet row I 3 the transmission of power of driving engine 1 to double-rotor machine 4, now, sun wheel I 32 and the internal rotor 41 of planet row I 3 are fixed indirectly, outer rotor 42 rotates concurrent electricity under the drive of driving engine 1, for electrokinetic cell 13 charges.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 3.
(4) series-parallel connection driven at low speed pattern one, i.e. starting and low load mode.When the electric weight of electrokinetic cell 13 is during lower than setting value, driving engine 1 starts, and drive the outer rotor 42 of double-rotor machine 4 with generation mode work, now, the torque after double-rotor machine 4 decoupling zeros of the mechanical horsepower of driving engine 1 sees through, and by internal rotor 41 and the direct sun wheel II 52 that is transmitted to planet row II 5 through power-transfer clutch C2 of sun wheel I 32, planet row II 5 is slowed down and is increased square output drive strength with i1 transmitting ratio, then drives vehicle through main reduction gear 8; And the inner and outer rotors of double-rotor machine 4 forms speed discrepancy--generating, a part of electric energy charges to electrokinetic cell 13, and a part flows to main motor 6 and also participates in driving vehicle (increasing square) after main electric machine controller 12 frequency conversions; And speed discrepancy (generating) is double-rotor machine 4 rotating speed of target, torque differences (increasing square) is main motor 6 target torques.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 4.
(5) one grade of transmission mode of driving engine.Along with the lifting of the speed of a motor vehicle, energy flow between speed discrepancy and two motors of double-rotor machine 4 inner and outer rotors reduces gradually, planet row I 3(is containing planet row II 5) sun wheel I 32 rotating speeds promote gradually, and gear ring I 33 rotating speeds of planet row I 3 decline gradually, in the time that both approach synchronous speed, double-rotor machine 4 proceeds to electronic stall (naturally synchronous) mode by generation mode and works, planet row I 3 is by locking, form one grade of transmission mode, system relies on the power of mechanical system transmission driving engine 1 completely, thereby improves energy driving efficiency.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 5.
(6) series-parallel connection driven at low speed pattern two.Under one grade of transmission mode, along with the further lifting of the speed of a motor vehicle, driving engine 1 departs from economical operation region gradually, and at this moment double-rotor machine 4 turns mode of operation from electric block and exits, 3 releases of planet row I, system switches to this series-parallel connection driven at low speed pattern from one grade of transmission mode.When the speed of a motor vehicle promotes gradually, torque-demand reduces gradually, now, main motor 6 is with generation mode work (attempt to stop sun wheel II 52 turn round/subtract square), electric energy flows to double-rotor machine 4 through main electric machine controller 12, double-rotor machine controller 11, double-rotor machine 4 inner and outer rotors in reverse electronic mode to the work of changing a job (attempting to stop engine running/speedup), series-parallel connection low-speed mode subtracts square speedup, planet row II 5 continues to slow down and increase square with i1 transmitting ratio, outputs driving force to main reduction gear 8 and drives vehicle.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 6.
(7) driving engine second gear transmission mode.Under series-parallel connection driven at low speed pattern, along with the further lifting of the speed of a motor vehicle, pinion carrier II 51 rotating speeds of planet row II 5 raise gradually, and planet row I 3 inner and outer rotors to the drive turning under, sun wheel I 32 rotating speeds rise gradually, gear ring I 33 rotating speeds decline gradually, in the time that the gear ring I 33 of planet row I 3 approaches synchronous speed with the pinion carrier II 51 of planet row II 5, power-transfer clutch C1 engages, and forms second gear transmission mode, and now the power of driving engine 1 drives wheel with mechanical drive mode again completely.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 7.
(8) series-parallel connection high-speed driving pattern one.Under second gear transmission mode, along with vehicle speed-raising, the operation point of driving engine needs again to adjust, and adjustment mode is only the power-transfer clutch C2 under second gear transmission mode to be separated, and maintains power-transfer clutch C1 and engages.Now system will enter this series-parallel connection high-speed driving pattern, and its principle is similar to " series-parallel connection driven at low speed pattern ", and difference is: one, and double-rotor machine 4 is with generation mode antiport together with planet row I 3; They are two years old, the torque after double-rotor machine decoupling zero of the mechanical horsepower of driving engine sees through, and be transmitted to the pinion carrier II (transition gear 7/ transmitting ratio i3) of planet row II 5 through power-transfer clutch C1 by outer rotor 42 and gear ring I 33, directly drive vehicle through main reduction gear, diff; Its three, main motor continues to slow down and increase square and participate in driving vehicle with i1 transmitting ratio.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 8.
(9) driving engine third gear transmission mode.Vehicle is during with series-parallel connection high-speed driving mode operation, along with the continuation of the speed of a motor vehicle is risen, gear ring I 33 rotating speeds of planet row I promote gradually, sun wheel I 32 rotating speeds decline gradually, in the time that both approach synchronous speed, double-rotor machine 4 proceeds to electronic stall mode by generation mode and works, and planet row I 3 is by locking, form third gear transmission mode, i.e. direct speed; System is when third gear drives, and drg B separates, and power-transfer clutch C2 engages, and planet row II 5 is same by locking.These shelves are also for high-performance cruise, and by the auxiliary power-assisted of main motor 6 or driving charging.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 9.
(10) series-parallel connection high-speed driving pattern two.Under third gear transmission mode, when vehicle raises speed again, driving engine 1 raises speed thereupon.In the time that driving engine 1 operation point no longer includes high efficiency requirement, double-rotor machine 4 exits electric block and turns mode of operation, planet row I 3 releases (planet row II 5 is followed release), power-transfer clutch C1, power-transfer clutch C2 maintain joint, drg B maintains separation, and system switches to this series-parallel connection high-speed driving pattern from third gear transmission mode.Under this pattern, an outputting power part for driving engine 1 by double-rotor machine 4 inner and outer rotors with oppositely electronic to turning pinion carrier II 51 and transition gear 7 transferring power (torque M 1) of mode to planet row II 5, another part is divided into again the power (torque T2) that the pinion carrier II 51 of direct driving planet row II 5 and the mechanical power of transition gear 7 (torque T1) and the main motor 6 of driving are generated electricity, and its electric energy flows to double-rotor machine 4 through main electric machine controller 12, double-rotor machine controller 11.Torque under this pattern (cireular frequency) lever simulated diagram in detail as shown in Figure 10.
Wherein, T0=M3+T3 M3=M1=-M2 × (1ZR+1ZS)/1ZS
T3=T1+T2 T=T1+M1
In formula: T0 motor torque, the reverse electronic torque of-M2, T3 input distribution of torque, the torque of T power take-off shaft
If disregard system loss T2 ω 2=M1 ω 1 ' T2 ω 2 and M1 ω 1 ' for generating with electronic between the electric power of transmission.
Under this pattern, when T0 mono-timing, if will continue speed-raising, need reduce ω 2 and strengthen ω 1 ', certainly will strengthen like this T2, reduce M1; So, speed-raising process is that T3 increases gradually, the process that M3 reduces gradually, and the increasing of T2, M1 reduces, impel sun wheel I 32 rotating speeds of planet row I 3 to decline, gear ring I 33 rise of rotational speed, torque T reduces, driving engine 1 power flow direction gear ring (T1 ω 1), automobile enters high-speed cruising, and now output speed is greater than engine speed.
(11) driving engine fourth gear transmission mode.Automobile is at two times high-speed cruising of series-parallel connection high-speed driving pattern, along with the continuation speed-raising of vehicle, in the time that sun wheel I 32 rotating speeds of planet row I 3 approach zero, main motor 6 proceeds to electronic stall mode from generation mode and works, through the sun wheel I 32 of the fixing planet row I 3 of power-transfer clutch C2, form fourth gear transmission mode, i.e. high range overdrive gear.These shelves are also for high-performance cruise, and by the auxiliary power-assisted of double-rotor machine 4 or driving charging.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 11.
(12) aero mode.Vehicle (system) is operated in anxious acceleration the under series-parallel connection low speed, series-parallel connection high-speed driving pattern or driving engine transmission mode:
(12.1) in the time that double-rotor machine 4 is worked with generation mode, except improving driving engine 1 horsepower output, electrokinetic cell 13 also provides extra power to main motor 6, and at this moment the gross output power of vehicular transmission shaft is: the electric power that the electric power+electrokinetic cell transmitting between mechanical horsepower+two motor directly transmitting by double-rotor machine 4 provides main motor; Wherein electrokinetic cell 13 provides instantaneous acceleration power, driving engine 1 horsepower output rising.
(12.2) in the time that double-rotor machine 4 is worked in electronic mode, except improving driving engine 1 horsepower output, main motor 6 is generated electricity/is proceeded to electronic by generation mode/exit, electrokinetic cell 13 not only improves extra power to double-rotor machine 4, also provides extra power to main motor 6.
(12.3) in the time being operated in high-speed driving pattern two, except improving driving engine 1 horsepower output, main motor 6 continues to provide electric power with generation mode to double-rotor machine 4, and 13 of electrokinetic cells provide extra power to double-rotor machine 4.
(12.4), in the time being operated in driving engine transmission mode, except improving driving engine 1 horsepower output, electrokinetic cell 13 also provides auxiliary power to main motor 6 or double-rotor machine 4.One assists power-assisted to third gear by main motor 6, and fourth gear is by the auxiliary power-assisted of double-rotor machine 4.
(13) braking energy feedback pattern.When car retardation or braking, in the case of the SOC of electrokinetic cell 13 allows, vehicle energy is worked in electrical generator mode by the main motor 6 of drive wheel or double-rotor machine 4, and kinetic energy is converted to electric energy, charges to electrokinetic cell 13; The drive pattern that the utility model is corresponding different and the corresponding speed of a motor vehicle have three kinds of energy feedback mode of operations, and under each pattern, electrical generator all can obtain higher rotating speed, make energy feedback more fully with efficient.
(13.1) when system works is the independent drive pattern of main motor 6 (power-transfer clutch C1 separates) with below second gear transmission mode time, driving engine 1 quits work, double-rotor machine 4 is with electrical generator mode feedback energy, and now main motor 6 dallies, and is low-speed mode energy feedback one.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 12.
(13.2) in the time that system works is between second gear transmission mode and third gear transmission mode (before planet row I 3 and the common locking of planet row II 5), driving engine 1 quits work, main motor 6 is with electrical generator mode feedback energy, and now double-rotor machine 4 dallies, and is low-speed mode energy feedback two.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 13.
(13.3) when system works is at third gear transmission mode and when above, double-rotor machine 4 exits electric block and turns mode of operation, planet row I 3 and the natural release of planet row II 5, and now power-transfer clutch C1, power-transfer clutch C2 maintain joint, and drg B maintains separation.When vehicle reduces speed now from fair speed, because being subject to double-rotor machine 4 rotating speed restrictions and protection planet row, driving engine 1 work at a predetermined velocity (rotating speed slow falls), under the common coordination of the speed of a motor vehicle, engine speed and planet row I 3, between double-rotor machine 4 inner and outer rotors, there are enough speeds discrepancy to generate electricity and energy feedback; Along with the further decline of the speed of a motor vehicle, engine stop work, continues the certain speed discrepancy of maintenance between inner and outer rotors, and in this process, main motor idle running, is fast mode energy feedback.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 14.
14, reversing mode of operation.In the time that electrokinetic cell 13SOC is in range of normal value, main motor 6, as electrical motor reversion work, drives vehicle backing; In the time that SOC drops to setting value, fire an engine 1, drives the outer rotor generating of double-rotor machine 4, and the electric energy of generation flows to main motor 6 through double-rotor machine controller 11, main electric machine controller 12, and main motor 6 is with the electronic mode driving vehicle backing that reverses.Speed under this pattern (rotating speed) lever simulated diagram in detail as shown in Figure 15.
To sum up, the groundwork mode list of native system is as follows:
As mentioned above, just can well realize the utility model.