CN203680705U - A new type of injection molding device with double-layer injection mold - Google Patents
A new type of injection molding device with double-layer injection mold Download PDFInfo
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Abstract
本实用新型公开了一种带双层注塑模具的新型注塑装置,包括有机座,在所述的机座上设有定模板和动模板,其特征在于:在所述的定模板和动模板之间设有双层注塑模具,在所述动模板上连接有开合模机构,在所述的定模板上连接有物料注射机构。本实用新型的目的是为了克服现有技术中的不足之处,提供一种结构简单,能有效提高生产效率,带双层注塑模具的新型注塑装置。
The utility model discloses a novel injection molding device with a double-layer injection mold, comprising a machine base, on which a fixed mold plate and a movable mold plate are arranged, characterized in that a double-layer injection mold is arranged between the fixed mold plate and the movable mold plate, a mold opening and closing mechanism is connected to the movable mold plate, and a material injection mechanism is connected to the fixed mold plate. The purpose of the utility model is to overcome the shortcomings of the prior art and provide a novel injection molding device with a double-layer injection mold that has a simple structure and can effectively improve production efficiency.
Description
技术领域 technical field
本实用新型涉及一种带双层注塑模具的新型注塑装置。 The utility model relates to a novel injection molding device with a double-layer injection mold. the
背景技术 Background technique
注塑成型是一门利用热塑性和热固性塑料材料来制作塑料零件的生产技术,经高温熔化后的塑料在高压力的作用下注入模具的型腔内,再经过冷却后形成注塑毛坯零件。 Injection molding is a production technology that uses thermoplastic and thermosetting plastic materials to make plastic parts. The plastic melted at high temperature is injected into the cavity of the mold under high pressure, and then cooled to form injection molding blank parts. the
现有的注塑装置一次性一般只设有一个型腔,一次注塑只能生产一个塑料产品,这个往往会造成注塑机不能充分发挥生产能力,消耗水、电较多,生产效率低,成本高。因此,为了能降低制造成本,能有效利用场地空间,能更大效率的生产零件,是该行业共同亟待的话题,本实用新型就是在这样一种背景技术下而产生的。 Existing injection molding devices generally only have one cavity at a time, and can only produce one plastic product at a time. This often causes the injection molding machine to fail to fully exert its production capacity, consume more water and electricity, and have low production efficiency and high cost. Therefore, in order to reduce the manufacturing cost, effectively utilize the site space, and produce parts with greater efficiency, it is a common and urgent topic in this industry. The utility model is produced under such a background technology. the
实用新型内容 Utility model content
本实用新型的目的是为了克服现有技术中的不足之处,提供一种结构简单,能有效提高生产效率,带双层注塑模具的新型注塑装置。 The purpose of the utility model is to overcome the deficiencies in the prior art, and provide a new injection molding device with a simple structure, which can effectively improve production efficiency, and has a double-layer injection mold. the
为了达到上述目的,本实用新型采用以下方案: In order to achieve the above object, the utility model adopts the following scheme:
一种带双层注塑模具的新型注塑装置,包括有机座,在所述的机座上设有定模板和动模板,其特征在于:在所述的定模板和动模板之间设有双层注塑模具,在所述动模板上连接有开合模机构,在所述的定模板上连接有物料注射机构。 A new type of injection molding device with a double-layer injection mold, including an organic base, a fixed platen and a movable platen are arranged on the said machine base, and it is characterized in that: a double layer is arranged between the fixed platen and the movable platen As for the injection mold, a mold opening and closing mechanism is connected to the movable template, and a material injection mechanism is connected to the fixed template. the
如上所述的一种带双层注塑模具的新型注塑装置,其特征在于在所述双层注塑模具上方设有能将注塑完毕后的成品取出双层注塑模具的机械手。 A novel injection molding device with a double-layer injection mold as described above is characterized in that a manipulator capable of taking the finished product out of the double-layer injection mold is provided above the double-layer injection mold. the
如上所述的一种带双层注塑模具的新型注塑装置,其特征在于所述的双层注塑模具包括有可安装在注塑机定模板上的固定模芯组件,可安装在注塑机动模板上的移动模芯组件,在所述固定模芯组件与移动模芯组件之间设有浮动组件,所述的浮动组件通过拉杆活动吊装在所述移动模芯组件上,固定模芯组件和移动模芯组件上分别设有可与浮动组件相对滑动而使三者相叠合的导向柱,所述浮动组件活动穿套在导向柱上,在所述固定模芯组件与浮动组件之间设有第一注塑型腔,在所述移动模芯组件与浮动组件之间设有第二注塑型腔,在所述固定模芯组件上设有能将第一注塑型腔内零件顶出的顶针,在所述移动模芯组件上设有能将第二注塑型腔内零件顶出的顶针,在所述的固定模芯组件上设有能将熔化的塑料树脂注塑到各注塑型腔的浇注机构。 A new type of injection molding device with a double-layer injection mold as described above is characterized in that the double-layer injection mold includes a fixed mold core assembly that can be installed on the fixed template of the injection molding machine, and a The movable mold core assembly is provided with a floating assembly between the fixed mold core assembly and the movable mold core assembly. The components are respectively provided with guide posts that can slide relative to the floating components so that the three are superimposed. The floating components are movably fitted on the guide columns. A first The injection molding cavity is provided with a second injection molding cavity between the moving mold core assembly and the floating assembly, and an ejector pin capable of ejecting parts in the first injection molding cavity is provided on the fixed mold core assembly. The moving mold core assembly is provided with an ejector pin capable of ejecting parts in the second injection molding cavity, and the fixed mold core assembly is provided with a pouring mechanism capable of injecting molten plastic resin into each injection molding cavity. the
如上所述的一种带双层注塑模具的新型注塑装置,其特征在于所述的浇注机构包括有设置在所述固定模芯组件中心的浇注口,在所述固定模芯组件内设有分流容腔,在所述的分流容腔上分别设有第一浇注头和第二浇注头,所述的第一浇注头与第一注塑型腔相连通,所述的第二浇注头与第二注塑型腔相连通。 A new type of injection molding device with a double-layer injection mold as described above is characterized in that the pouring mechanism includes a pouring port arranged at the center of the fixed core assembly, and a flow divider is provided in the fixed core assembly. A cavity, a first pouring head and a second pouring head are respectively provided on the distribution cavity, the first pouring head communicates with the first injection molding cavity, and the second pouring head communicates with the second pouring head The injection molding cavities are connected. the
如上所述的一种带双层注塑模具的新型注塑装置,其特征在于所述的固定模芯组件包括有固定模底板,在所述的固定模底板上设有方 铁,在所述的方铁上设有固定模模芯板,在所述的固定模模芯板上设有固定模模芯。 A new type of injection molding device with a double-layer injection mold as described above is characterized in that the fixed mold core assembly includes a fixed mold bottom plate, and square iron is arranged on the fixed mold bottom plate. A fixed mold core plate is arranged on the iron, and a fixed mold core plate is arranged on the fixed mold core plate. the
如上所述的一种带双层注塑模具的新型注塑装置,其特征在于所述的移动模芯组件包括有动模底板,在所述动模底板上设有方铁,在所述的方铁上设有动模模芯板,在所述的动模模芯板上设有动模模芯。 A new type of injection molding device with a double-layer injection mold as described above is characterized in that the moving mold core assembly includes a movable mold bottom plate, a square iron is arranged on the movable mold bottom plate, and a square iron is arranged on the square iron A movable mold core plate is arranged on the upper surface, and a movable mold core is arranged on the movable mold core plate. the
如上所述的一种带双层注塑模具的新型注塑装置,其特征在于所述的浮动组件包括有浮动模板,在所述浮动模板两侧上分别设有凹模。 A novel injection molding device with a double-layer injection mold as described above is characterized in that the floating assembly includes a floating template, and concave molds are respectively arranged on both sides of the floating template. the
如上所述的一种带双层注塑模具的新型注塑装置,其特征在于在所述的浮动模板中设有浇注连接孔,所述浇注机构设置所述浇注连接孔内。 A novel injection molding device with a double-layer injection mold as described above is characterized in that a pouring connection hole is provided in the floating template, and the pouring mechanism is arranged in the pouring connection hole. the
如上所述的一种带双层注塑模具的新型注塑装置,其特征在于所述开合模机构包括有开合模支座,在所述的开合模支座上设有驱动螺杆,所述驱动螺杆一端与设置在所述开合模支座上的驱动电机相连接,在所述驱动螺杆另一端上设有连接头,在所述开合模支座与动模板之间设有连接头导向柱,所述的连接头套设在所述连接头导向柱内,在所述动模板上设有开模连接头,所述的开模连接头与设置在所述动模板上的驱动电机相连接,所述的开模连接头开模时螺纹连接在所述连接头内,在所述的开合模支座与动模板之间设有导向柱。 A new type of injection molding device with a double-layer injection mold as described above is characterized in that the mold opening and closing mechanism includes a mold opening and closing support, and a driving screw is arranged on the mold opening and closing support. One end of the driving screw is connected to the driving motor arranged on the mold opening and closing support, a connecting head is provided on the other end of the driving screw, and a connecting head is provided between the opening and closing mold support and the movable template guide column, the connector is sleeved in the guide column of the connector, a mold opening connector is provided on the movable template, and the mold opening connector is connected to the drive motor arranged on the movable template Connection, the mold opening connector is threaded in the connector when the mold is opened, and a guide column is provided between the mold opening and closing support and the movable template. the
如上所述的一种带双层注塑模具的新型注塑装置,其特征在于所述的物料注射机构包括有注射支座,在所述的注射支座上设有注射机 筒,所述的注射机筒一端上设有注射嘴,所述的注射嘴与定模板上的注射口相连接,在所述的注射机筒内设有注射螺杆,所述的注射螺杆与设置在所述注射支座上的驱动电机相连接,在所述注射机筒上设有进料斗,在所述注射机筒上设有能将注射机筒内物料熔化的加热线圈。 A new type of injection molding device with a double-layer injection mold as described above is characterized in that the material injection mechanism includes an injection support, an injection barrel is arranged on the injection support, and the injection machine One end of the cylinder is provided with an injection nozzle, the injection nozzle is connected with the injection port on the fixed plate, and an injection screw is arranged in the injection machine barrel, and the injection screw is connected with the injection support. The drive motor is connected, a feed hopper is arranged on the injection barrel, and a heating coil capable of melting the material in the injection barrel is arranged on the injection barrel. the
综上所述,本实用新型相对于现有技术其有益效果是: In summary, the utility model has the beneficial effects relative to the prior art as follows:
一、本实用新型中结构简单,包括有机座,在机座上设有定模板和动模板,在定模板和动模板之间设有双层注塑模具,在动模板上连接有开合模机构,在定模板上连接有物料注射机构,本实用新型结构合理,一次性注塑可以生产两个塑料产品; 1. The structure of the utility model is simple, including an organic base, on which a fixed template and a movable template are arranged, a double-layer injection mold is arranged between the fixed template and the movable template, and a mold opening and closing mechanism is connected to the movable template , a material injection mechanism is connected to the fixed template. The utility model has a reasonable structure and can produce two plastic products by one-time injection molding;
二、本实用新型中双层注塑模具,包括有固定模芯组件,移动模芯组件,浮动组件,在所述固定模芯组件与浮动组件之间设有第一注塑型腔,在所述移动模芯组件与浮动组件之间设有第二注塑型腔,一次注塑就可以同时生产两个塑料产品,可以大大提高生产效率,也可以有效节省生产过程中的水、电消耗,有效降低成本。 2. The double-layer injection mold in the utility model includes a fixed core assembly, a moving core assembly, and a floating assembly. A first injection molding cavity is provided between the fixed core assembly and the floating assembly. There is a second injection molding cavity between the mold core component and the floating component, and one injection can produce two plastic products at the same time, which can greatly improve production efficiency, and can also effectively save water and electricity consumption in the production process and effectively reduce costs. the
附图说明 Description of drawings
图1为本实用新型的示意图; Fig. 1 is the schematic diagram of the utility model;
图2为本实用新型中双层注塑模具的示意图 Fig. 2 is the schematic diagram of double-layer injection mold in the utility model
图3为图2的分解示意图; Fig. 3 is the exploded schematic diagram of Fig. 2;
图4为浮动组件的示意图; Fig. 4 is the schematic diagram of floating assembly;
图5为双层注塑模具内部结构示意图。 Fig. 5 is a schematic diagram of the internal structure of the double-layer injection mold. the
具体实施方式 Detailed ways
下面结合附图说明和具体实施方式对本实用新型作进一步描述: The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments:
如图1至5所示的一种带双层注塑模具的新型注塑装置,包括有机座100,在所述的机座100上设有定模板101和动模板102,在所述的定模板101和动模板102之间设有双层注塑模具103,在所述动模板102上连接有开合模机构104,在所述的定模板101上连接有物料注射机构105。
A novel injection molding device with a double-layer injection mold as shown in FIGS. A double-
本实用新型中在所述双层注塑模具103上方设有能将注塑完毕后的成品取出双层注塑模具103的机械手106。
In the utility model, above the double-
如图2-5所示,本实用新型中所述的双层注塑模具103包括有可安装在注塑机定模板上的固定模芯组件1,可安装在注塑机动模板上的移动模芯组件2,在所述固定模芯组件1与移动模芯组件2之间设有浮动组件3,所述的浮动组件3通过拉杆4活动吊装在所述移动模芯组件2上,固定模芯组件1和移动模芯组件2上分别设有可与浮动组件3相对滑动而使三者相叠合的导向柱5,在所述浮动组件3活动穿套在导向柱5上,在所述固定模芯组件1与浮动组件3之间设有第一注塑型腔6,在所述移动模芯组件2与浮动组件3之间设有第二注塑型腔7,在所述固定模芯组件1上设有能将第一注塑型腔6内零件顶出的顶针8,在所述移动模芯组件2上设有能将第二注塑型腔7内零件顶出的顶针8,在所述的固定模芯组件1上设有能将熔化的塑料树脂注塑到各注塑型腔的浇注机构9。
As shown in Figures 2-5, the double-
本实用新型中所述的浇注机构9包括有设置在所述固定模芯组件1中心的浇注口91,在所述固定模芯组件1内设有分流容腔92, 在所述的分流容腔92上分别设有第一浇注头93和第二浇注头94,所述的第一浇注头93与第一注塑型腔6相连通,所述的第二浇注头94与第二注塑型腔7相连通。本实用新型生产过程中熔化的物料进入浇注口91然后进入分流容腔92进行分流,一部分的物料通过第一浇注头93流入第一注塑型腔6,另一部分的物料通过第二浇注头94流入第二注塑型腔7,流道设计合理,有效节省模具的空间,而且可以两个注塑型腔的一次注塑完成。
The pouring
本实用新型中所述的固定模芯组件1包括有固定模底板11,在所述的固定模底板11上设有方铁10,在所述的方铁10上设有固定模模芯板12,在所述的固定模模芯板12上设有固定模模芯13。在固定模底板11上设置方铁10是为顶针8提供行程空间。
The fixed
本实用新型所述的移动模芯组件2包括有动模底板21,在所述动模底板21上设有方铁10,在所述的方铁10上设有动模模芯板22,在所述的动模模芯板22上设有动模模芯23。同样在动模底板21上设置方铁10是为顶针8提供行程空间。
The mobile
本实用新型中所述的顶针8与液压缸相连接。
The
本实用新型中所述的浮动组件3包括有浮动模板31,在所述浮动模板31两侧上分别设有凹模32。所述凹模32与固定模模芯13形成第一注塑型腔6,所述凹模32与动模模芯23形成第二注塑型腔7。
The floating
本实用新型中在所述的浮动模板31中设有浇注连接孔33,所述浇注机构9的第二浇注头94设置在所述浇注连接孔33内。
In the utility model, a pouring
如图1所示,本实用新型中所述开合模机构104包括有开合模支 座1041,在所述的开合模支座1041上设有驱动螺杆1042,所述驱动螺杆1042一端与设置在所述开合模支座1041上的驱动电机1043相连接,在所述驱动螺杆1042另一端上设有连接头1044,在所述开合模支座1041与动模板102之间设有连接头导向柱1045,所述的连接头1044套设在所述连接头导向柱1045内,在所述动模板102上设有开模连接头1046,所述的开模连接头1046与设置在所述动模板102上的驱动电机1043相连接,所述的开模连接头1046开模时螺纹连接在所述连接头1044内,在所述的开合模支座1041与动模板102之间设有导向柱1047。
As shown in Figure 1, the opening and closing
如图1所示,本实用新型中所述的物料注射机构105包括有注射支座1051,在所述的注射支座1051上设有注射机筒1052,所述的注射机筒1052一端上设有注射嘴1053,所述的注射嘴1053与定模板101上的注射口相连接,在所述的注射机筒1052内设有注射螺杆1054,所述的注射螺杆1054与设置在所述注射支座1051上的驱动电机1043相连接,在所述注射机筒1052上设有进料斗1055,在所述注射机筒1052上设有能将注射机筒1052内物料熔化的加热线圈。
As shown in Figure 1, the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。 The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents. the
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107399047A (en) * | 2015-11-18 | 2017-11-28 | 浙江凯隆精密机械有限公司 | For processing the modified form injection machine of case drawbar |
| CN107791449A (en) * | 2016-08-23 | 2018-03-13 | 深圳市裕展精密科技有限公司 | Injection mold |
| CN108327199A (en) * | 2018-02-07 | 2018-07-27 | 金陵科技学院 | A kind of rack-and-pinion Multi-layer injection mold |
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2013
- 2013-06-25 CN CN201320369904.2U patent/CN203680705U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107399047A (en) * | 2015-11-18 | 2017-11-28 | 浙江凯隆精密机械有限公司 | For processing the modified form injection machine of case drawbar |
| CN107399047B (en) * | 2015-11-18 | 2019-05-07 | 浙江凯隆精密机械有限公司 | For processing the modified form injection molding machine of case drawbar |
| CN107791449A (en) * | 2016-08-23 | 2018-03-13 | 深圳市裕展精密科技有限公司 | Injection mold |
| CN107791449B (en) * | 2016-08-23 | 2019-09-17 | 深圳市裕展精密科技有限公司 | Injection mold |
| CN108327199A (en) * | 2018-02-07 | 2018-07-27 | 金陵科技学院 | A kind of rack-and-pinion Multi-layer injection mold |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140702 Termination date: 20180625 |