CN203680498U - Combinable special sub-mold - Google Patents
Combinable special sub-mold Download PDFInfo
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- CN203680498U CN203680498U CN201420050125.0U CN201420050125U CN203680498U CN 203680498 U CN203680498 U CN 203680498U CN 201420050125 U CN201420050125 U CN 201420050125U CN 203680498 U CN203680498 U CN 203680498U
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- 238000000465 moulding Methods 0.000 claims description 76
- 238000007493 shaping process Methods 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims description 3
- 208000002925 dental caries Diseases 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000005266 casting Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000009415 formwork Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
The utility model discloses a combinable special sub-mold. The combinable special sub-mold is characterized in that the sub-mold comprises a supporting frame (14), forming lining molds (16), front-end lining molds (17), rear-end lining molds (18), forming bottom molds (15), a left pouring cavity and a right pouring cavity, wherein the supporting frame (14) is of an inverted T-shaped structure, the forming lining molds (16) are installed on vertical faces on the two sides of the supporting frame (14) through connecting pieces respectively, the front-end lining molds (17) and the rear-end lining molds (18) are installed at the two ends of the forming lining molds (16) respectively, the forming bottom molds (15) are installed on planes on the two sides of a horizontal base of the supporting frame (14) respectively, and the left pouring cavity and the right pouring cavity are formed by the vertical faces on the outer sides of the forming lining molds (16), the upper planes of the forming bottom molds (15), the vertical faces on the inner sides of the front-end lining molds (17), the vertical faces on the inner sides of the rear-end lining molds (18) and corresponding mold plates in a matched universal forming cavity of a case mold and are completely matched with a needed concrete component (20) in shape. By means of the combinable special sub-mold, a whole production cycle is greatly shortened, and the production efficiency of components to be formed is improved.
Description
Technical field
The utility model relate to a kind of be applicable to the flexible assembly of general master mold shaped platform after produce the individual character submodule capable of being combined of required form and dimensions.
Background technology
At present, be mainly flat-die device and battery mould device for the process units of the prefabricated component of plastic concrete.
Utilize flat-die device to produce prefabricated component, maximum feature is exactly by the placement moulding that is the level of state of the moulding breadth of concrete prefabricated component maximum, take the simplest cuboid strip panel of structure as example, placement moulding is exactly the level of state the maximum moulding breadth surrounding with length, width.Utilize flat-die device to produce prefabricated component the most general, but exist very large deficiency aspect a lot: (1) is to complete various operations by craft substantially, and production efficiency is low; (2) be the level of state that to place in maximum moulding breadth be to utilize manual wiping one's face to form mostly above, large format Forming Quality is poor above; (3) produced by plane moulding need keep flat moulding, and mould floor space is large, needs production site area larger.
Utilize vertical mold device to produce prefabricated component, maximum feature is exactly the moulding breadth of concrete prefabricated component maximum to be to upright state place, take the simplest cuboid strip panel of structure as example, exactly the maximum moulding breadth surrounding with length, width is to upright state and places.In actual mechanical process, " formwork erection production " is compared with " produced by plane moulding ", although mechanization degree increases, production efficiency has also had lifting greatly, but this tradition " formwork erection production " still has the following disadvantages itself: (1) institute shaped component holdup time in moulding die body is long, can depart from die cavity because shaped component self need to reach certain demoulding strength.So, integral production rhythm is slower, has restricted production efficiency and has improved.(2) can produce the very flexible of member.A kind of formwork erection can only be produced the prefabricated components of corresponding a kind of variety classification.When need to production plurality of classes, when the prefabricated component of multiple different specification size, cannot realize at all.
Summary of the invention
The purpose of this utility model provides the one individual character submodule capable of being combined of producing required form and dimensions after the flexible assembly of a kind of and general master mold shaped platform just for the existing weak point of above-mentioned prior art.Specifically, the utility model is mainly born the main moulding function in traditional moulding, have simple in structure, consumptive material is few, cost is low, motorless feature, and can or separate with the general molding cavity fast assembling of general master mold shaped platform.Therefore, utilize the production that can realize flexibly with minimum cost the concrete prefabricated component of plurality of classes, multiple different specification size that is used in conjunction with of the utility model and general master mold shaped platform, greatly improve the flexibility of concrete component moulding; And individual character submodule capable of being combined carrying moulding component and only need slightly can separate with it through short-term maintenance in the general molding cavity of general master mold shaped platform, therefore can shorten greatly the curing time of moulding component in die cavity, greatly shortened demould time, greatly improve the service efficiency of former, greatly shorten the whole production cycle, improve the production efficiency of moulding component.
The purpose of this utility model can realize by following technique measures:
Individual character submodule capable of being combined of the present utility model comprises the bracing frame of inverted T-shape structure, be arranged on respectively the moulding lining mould on vertical frame two side elevations of bracing frame by connector, be arranged on front end liner mould and the rear end liner mould at moulding lining mould two ends by connector, and be arranged on respectively the forming bottom die on horizontal base two side planes of bracing frame; And jointly form two the cast cavitys that fit like a glove with required concrete component shape in left and right by the corresponding template in the inner side facade of the upper plane of the outer side elevation of moulding lining mould, forming bottom die, front and back end liner mould and the general molding cavity of master mold that matches.
Moulding described in the utility model lining mould, front end liner mould, rear end liner mould and forming bottom die are that the shaping mould assembly of the corresponding construction required by the multiple moulding component that is applicable to different size forms.
Specifically, the moulding lining mould that support frame as described above can be different from multiple description, front end liner mould, rear end liner mould and forming bottom die assembly are integrated, and form the required individual character submodule capable of being combined of moulding component of multiple different size.Described multiple variety classification, the individual character submodule capable of being combined that dimensions is different enter in the general molding cavity of general master mold shaped platform carries out with it can jointly surrounding the cast cavity fitting like a glove with required concrete component shape after organic assembly.When described individual character submodule capable of being combined enters the general molding cavity of general master mold shaped platform, carrying moulding lining mould, front end liner mould, rear end liner mould and forming bottom die by bracing frame longitudinally rolls or slides and realize along raceway or slideway.Support frame as described above is carrying moulding lining mould, front end liner mould, rear end liner mould, forming bottom die and moulding component after initial curing in of short duration chamber, just can longitudinally shift out general master mold shaped platform by rolling or sliding along raceway or slideway, depart from shaping mold cavity completely and shift maintenance, general master mold shaped platform is separated to enter and is recycled.
Principle of the present utility model and beneficial effect are as follows:
While utilizing the utility model to produce the concrete prefabricated component of multiple variety classification, multiple different specification size, only need to choose corresponding individual character submodule capable of being combined according to the shape of moulding component and dimensions, be placed in the general molding cavity of general master mold shaped platform, after matched moulds puts in place, combined the moulding by casting die cavity fitting like a glove with concrete component shape; Then pour into a mould slip; Initial curing in of short duration mould again, individual character submodule capable of being combined is being carried moulding component and is first being separated with general master mold shaped platform, shift place and carry out late maintaining, the general master mold shaped platform that first separation discharges can enter in new round production and recycle; In the time that late maintaining arrives enough intensity, moulding component separates with individual character submodule capable of being combined again, and the individual character submodule capable of being combined that separation discharges can be recombinated to enter in new round production with general master mold shaped platform and be recycled.
In sum, that individual character submodule capable of being combined of the present utility model has is simple in structure, consumptive material is few, cost is low, motorless feature, and can or separate with the general molding cavity fast assembling of general master mold shaped platform.Therefore, the utility model and general master mold shaped platform are by being organically used in conjunction with, can realize with minimum cost the production of the concrete prefabricated component of multiple variety classification, multiple different specification size, the utility model can greatly improve the flexibility of concrete component moulding; Simultaneously, the utility model carrying moulding component only need slightly can separate with it through short-term maintenance in general master mold shaped platform, therefore can shorten greatly the curing time of moulding component in the die cavity of general master mold shaped platform, greatly shortened demould time, greatly improve the service efficiency of equipment, greatly shorten the whole production cycle, improve the production efficiency of moulding component.
Accompanying drawing explanation
Fig. 1 is structural front view of the present utility model.
Fig. 2 is the top view of Fig. 1.
The view that Fig. 3 is the utility model when general master mold shaped platform separates consequence and carries moulding component.
Fig. 4 is the top view of Fig. 3.
Fig. 5 is the view that the utility model and general master mold shaped platform carry out die cavity assembly front and back.
Fig. 6 is the left view of Fig. 5.
Fig. 7 is the top view of Fig. 5.
Fig. 8 is view when primary-secondary module separates after just supporting with Mo Nei pour into a mould slip in assembly die cavity time.
Fig. 9 is the top view of Fig. 8.
Sequence number in figure: part 1---running gear; Part 2---underframe; Part 3---raceway or slideway; Part 4---upper skeleton; Part 5---can folding side form; Part 6---median septum; Part 7---patrix; Part 8---plug-in type front end mould; Part 9---front end mould locating piece; Part 10---upset rear end mould; Part 11---hinge; Part 12---vibrating grid; Part 13---vibrating head; Part 14---bracing frame; Part 15---forming bottom die; Part 16---moulding lining mould; Part 17---front end liner mould; Part 18---rear end liner mould; Part 19---the company's of living part; Part 20---moulding component; Part (5-1)---side form folding oil cylinder; Part (7-1)---patrix hoist cylinder; Part (8-1)---front end mould hoist cylinder; Part (10-1)---rear end mould overturning oil cylinder; Part (12-1)---vibrating grid hoist cylinder; HDMHM---rear end mould matched moulds state; HDMDK---rear end mould open mode.
The specific embodiment
The utility model is further described below with reference to embodiment (accompanying drawing):
As shown in Figure 1 to 4, individual character submodule capable of being combined of the present utility model comprises the bracing frame (14) of inverted T-shape structure, be arranged on respectively the moulding lining mould (16) on vertical frame two side elevations of bracing frame (14) by connector, be arranged on front end liner mould (17) and the rear end liner mould (18) at moulding lining mould (16) two ends by connector, and be arranged on respectively the forming bottom die (15) on horizontal base two side planes of bracing frame (14); And jointly form two the cast cavitys that fit like a glove with required concrete component (20) shape in left and right by the corresponding template in the inner side facade of the upper plane of the outer side elevation of moulding lining mould (16), forming bottom die (15), front and back end liner mould (17,18) and the general molding cavity of master mold that matches.
Moulding described in the utility model lining mould (16), front end liner mould (17), rear end liner mould (18) and forming bottom die (15) are that the shaping mould assembly of the corresponding construction required by the multiple moulding component (20) that is applicable to different size forms.
Support frame as described above (14) can be different from multiple description moulding lining mould (16), front end liner mould (17), rear end liner mould (18) and forming bottom die (15) assembly be integrated, form the required individual character submodule capable of being combined of moulding component (20) of multiple different size.Described multiple variety classification, individual character submodule capable of being combined and general master mold shaped platform that dimensions is different carry out can jointly surrounding the cast cavity fitting like a glove with required concrete component (20) shape after organic assembly.
Concrete operations service condition of the present utility model following (as shown in Fig. 5～Fig. 9):
1, submodule combination (as shown in Figure 1 and Figure 2): choose moulding lining mould (16), front end liner mould (17), rear end liner mould (18) and the forming bottom die (15) supporting with the shape and size specification of moulding component (20), be fixed as one by the connectors (19) such as connecting plate, bolt or bearing pin and bracing frame (14), combine required individual character submodule capable of being combined.
2, die cavity assembly (as shown in Fig. 5～Fig. 7): choose the capable of being combined individual character submodule corresponding with moulding component (20), and make it to enter in the general molding cavity in general moulding master mold platform by the longitudinal translation that rolls or slide along raceway or the slideway (3) on underframe (2) top that is arranged on general master mold shaped platform, until the end liner mould (17) of front end with move down along front end mould locating piece (9) the plug-in type front end mould (8) putting in place and fit, individual character submodule length direction capable of being combined assembly puts in place.
3, matched moulds (as shown in Fig. 5～Fig. 7): then, the rear end mould (10) that will overturn carries out matched moulds by upset, until be affixed with rear end liner mould (18).Can under hydraulic pressure or mechanokinetic effect, move to the inside or overturn and carry out matched moulds by folding side form (5), until clamp the side of individual character submodule width capable of being combined; Patrix (7) moves down under hydraulic pressure or mechanokinetic effect, until compress can folding side form (5), the upper plane of moulding lining mould (16), front end liner mould (17), rear end liner mould (18); Now, by can folding side form (5), the general molding cavity that jointly surrounds of plug-in type front end mould (8), upset rear end mould (10), patrix (7) and individual character submodule capable of being combined combine the sealing moulding by casting cavity that the profile of same concrete formation component (20) fits like a glove.
4, cast (as shown in Figure 8, Figure 9): start the cast program in control system, slip enters moulding by casting cavity by pump truck, the general plug hole of cast pipeline in the patrix (7) of general master mold shaped platform.
5, vibrations (as shown in Figure 8, Figure 9): produce the vibrations of CF by shaking device and come that slip in jarring die cavity makes it to flow evenly, cloth is closely knit;
6, component moulding: slowly initial set of meeting after slip fills moulding by casting cavity, and mold profile and seal the required component (20) that moulding by casting cavity fits like a glove.
7, die sinking (as shown in Figure 8, Figure 9): can move laterally under hydraulic pressure or mechanokinetic effect by folding side form (5); Patrix (7) moves under hydraulic pressure or mechanokinetic effect; Now, individual character submodule capable of being combined, moulding component and can folding side form (5) and patrix (7) between respectively pull open certain demoulding space.
8, primary-secondary module separates (as shown in Figure 8, Figure 9): individual character submodule capable of being combined is being carried moulding component (20) along after initial curing in of short duration chamber, just can longitudinally shift out general master mold shaped platform by rolling or sliding along raceway or slideway (3), depart from master mold shaping mold cavity completely and transfer to specific maintenance place and carry out the late maintaining of longer cycle; First general moulding master mold platform is separated and is entered in next round production and recycle with new submodule capable of being combined again assembly after the pretreatment process such as clear mould, separant coating.
9, submodule separates with moulding component: late maintaining is after enough intensity, and individual character submodule capable of being combined separates with moulding component.Individual character submodule capable of being combined can be carried out assembly again with general master mold shaped platform and be entered a new round and recycle in producing after the pretreatment process such as clear mould, separant coating.
Claims (2)
1. an individual character submodule capable of being combined, it is characterized in that: described submodule comprises the bracing frame (14) of inverted T-shape structure, be arranged on respectively the moulding lining mould (16) on vertical frame two side elevations of bracing frame (14) by connector, be arranged on front end liner mould (17) and the rear end liner mould (18) at moulding lining mould (16) two ends by connector, and be arranged on respectively the forming bottom die (15) on horizontal base two side planes of bracing frame (14); And jointly form two the cast cavitys that fit like a glove with required concrete component (20) shape in left and right by the corresponding template in the inner side facade of the upper plane of the outer side elevation of moulding lining mould (16), forming bottom die (15), front and back end liner mould (17,18) and the general molding cavity of master mold that matches.
2. individual character submodule capable of being combined according to claim 1, is characterized in that: described moulding lining mould (16), front end liner mould (17), rear end liner mould (18) and forming bottom die (15) are that the shaping mould assembly of the corresponding construction required by the multiple moulding component (20) that is applicable to different size forms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420050125.0U CN203680498U (en) | 2014-01-26 | 2014-01-26 | Combinable special sub-mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420050125.0U CN203680498U (en) | 2014-01-26 | 2014-01-26 | Combinable special sub-mold |
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| Publication Number | Publication Date |
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| CN203680498U true CN203680498U (en) | 2014-07-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420050125.0U Expired - Lifetime CN203680498U (en) | 2014-01-26 | 2014-01-26 | Combinable special sub-mold |
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| CN (1) | CN203680498U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108972845A (en) * | 2018-09-30 | 2018-12-11 | 田间 | A kind of production equipment of double T sandwich wallboards |
-
2014
- 2014-01-26 CN CN201420050125.0U patent/CN203680498U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108972845A (en) * | 2018-09-30 | 2018-12-11 | 田间 | A kind of production equipment of double T sandwich wallboards |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180307 Address after: 450041 Industrial Road West Section of Zhengzhou City, Shanghai, Henan Patentee after: ZHENGZHOU MANA HOUSE EQUIPMENT CO.,LTD. Address before: 450001 Henan province Zhengzhou City Cuizhu West High Tech Development Zone, Road No. 1 Building No. eight, six corporate headquarters base layer Patentee before: Bao Wei |
|
| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140702 |
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| CX01 | Expiry of patent term |