CN203680073U - Numerical control shot blasting machine with double work chambers for free adjustment of spray gun - Google Patents
Numerical control shot blasting machine with double work chambers for free adjustment of spray gun Download PDFInfo
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- CN203680073U CN203680073U CN201320804114.2U CN201320804114U CN203680073U CN 203680073 U CN203680073 U CN 203680073U CN 201320804114 U CN201320804114 U CN 201320804114U CN 203680073 U CN203680073 U CN 203680073U
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- spray gun
- compressed air
- shotblasting machine
- air shotblasting
- shot blasting
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Abstract
The utility model discloses a numerical control shot blasting machine with double work chambers for free adjustment of a spray gun. The numerical control shot blasting machine comprises shot blasting machine shell and a spray gun component, wherein a working cabin is arranged inside the shot blasting machine shell; a rotary door for partitioning the inside of the working cabin into a loading and unloading cabin and a shot blasting cabin is arranged inside the working cabin; a door shaft which is arranged on the shot blasting machine shell in a rotary matching manner is arranged in the middle of the rotary door; the spry gun component is arranged inside the shot blasting cabin; work-piece clamps are respectively arranged at two lateral walls of the rotary door; a drive mechanism for driving the rotary door to switch in a rotating manner is arranged on the shot blasting machine shell; the mechanical control shot blasting machine also comprises a spray gun adjusting mechanism for driving free adjustment of the spray gun component; the spray gun adjusting mechanism comprises a horizontal adjusting mechanism, a vertical adjusting mechanism and a rotary adjusting mechanism. The numerical control shot blasting machine with the double work chambers for free adjustment of the spray gun not only can achieve continuous shot blasting operations, but also can freely adjust the position and the spray direction of the spray gun, and can effectively improve the shot blasting efficiency and the shot blasting effect.
Description
Technical field
The utility model belongs to compressed air shotblasting machine technical field, is specifically related to the freely regulated duplex of a kind of spray gun and makes number of chambers control compressed air shotblasting machine.
Background technology
Shot peening strengthening is to utilize the bullet of high-speed motion to flow the impact to metal surface and make surface produce plasticity cyclic strain layer, cause thus the microscopic structure generation dislocation of this layer, and there is sub boundary and grain refinement phenomenon, make surface implant residual compressive stress field, the microscopic structure on top layer and residual stress are to improve the fatigue fracture of metal parts and two intensifying factors of Stress Corrosion Cracking Resistance, and its result improves the reliability of part and durability.
Existing numerical control compressed air shotblasting machine is generally only provided with an operating cabin, spray gun is arranged in this operating cabin, after shot-peening operation, need to stop spray gun, after workpiece being unloaded and workpiece to be processed being loaded onto, could open spray gun and continue shot-peening operation, so, compressed air shotblasting machine can be wasted a large amount of time in the time of workpiece charging and discharging, causes the working (machining) efficiency of compressed air shotblasting machine greatly to reduce.
In addition, in existing compressed air shotblasting machine, spray gun is generally fixedly mounted on gun stand, or spray gun only can do simple vertically, horizontal slip, cannot be according to the shot-peening demand of workpiece and free adjustment cannot meet the shot-peening requirement of some special workpieces.
Summary of the invention
In view of this, the purpose of this utility model is to provide the freely regulated duplex of a kind of spray gun to make number of chambers control compressed air shotblasting machine, this numerical control sand-blasting machine not only can be realized continuous shot-peening operation, and the position of spray gun and injection direction all can free adjustment, can effectively improve shot-peening efficiency and shot blasting effect.
For achieving the above object, the utility model provides following technical scheme:
The freely regulated duplex of a kind of spray gun is made number of chambers control compressed air shotblasting machine, comprise compressed air shotblasting machine housing and be arranged on the spray gun assembly in described compressed air shotblasting machine housing, in described compressed air shotblasting machine housing, be provided with operating cabin, in described operating cabin, be provided with the revolving door that is divided into handling cabin and shot-peening cabin, the middle part of described revolving door is provided with rotation and coordinates the door-hinge being arranged on described compressed air shotblasting machine housing, described spray gun assembly is arranged in described shot-peening cabin, on the two side of described revolving door, be fixed with respectively the work piece holder for clamping workpiece, and described compressed air shotblasting machine housing is provided with the driving mechanism for driving described revolving door rotation to switch,
Also comprise and drive the freely regulated spray gun regulation mechanism of described spray gun assembly, described spray gun regulation mechanism to comprise level(l)ing mechanism, vertical governor motion and rotation regulating mechanism;
Described level(l)ing mechanism comprises the horizontal stand that is fixedly mounted on described compressed air shotblasting machine housing, the horizontal table on described horizontal stand of being slidably installed, be horizontally disposed threaded screw rod mechanism for limiting the horizontal guide rail of described horizontal table glide direction and be fixedly mounted on the horizontal drive motor on described compressed air shotblasting machine housing and for driving described horizontal table to move, being provided with between the output shaft of described horizontal drive motor and described horizontal table;
Described vertical governor motion comprises the vertical rack that is fixedly mounted on described horizontal table, the vertical workbench on described vertical rack and being fixedly mounted on described vertical rack and for driving the vertical drive motors of described vertical movable workbench of being slidably installed, and between the output shaft of described vertical drive motors and described vertical workbench, is provided with the threaded screw rod mechanism that is vertical setting;
Described rotation regulating mechanism comprises the mount pad being fixedly mounted on described vertical workbench, the rotating shaft being connected with described spray gun assembly and the servomotor for driving described rotating shaft to rotate, described mount pad is provided with the bearing block for rotating shaft is installed, and described rotating shaft rotation cooperation is arranged on described mount pad.
Further, described driving mechanism comprises the drive motors being arranged on described compressed air shotblasting machine housing, between the output shaft of described drive motors and described door-hinge, be provided with gear drive, and be also provided with the position-limit mechanism for limiting the described revolving door anglec of rotation on described compressed air shotblasting machine housing.
Further, described gear drive comprises the driving gear that is arranged on described drive motors output shaft and is arranged on and on described door-hinge and with it, synchronize the driven gear of rotation.
Further, described position-limit mechanism comprises the limited block being fixedly installed on described driven gear bottom surface, is fixed with two spacer pin assemblies that coordinate with limited block respectively in described driven gear Rotate 180 ° front and back on described compressed air shotblasting machine housing.
Further, on described compressed air shotblasting machine housing with described spacer pin assembly corresponding being provided with for described limited block being pressed abd fixed on to the cylinder on described spacer pin assembly one by one.
Further, described compressed air shotblasting machine housing is provided with two bearing block I that coordinate with described door-hinge two ends respectively, is provided with the center roller being sleeved on described door-hinge and holds in described bearing block I.
Further, the surrounding of described revolving door is equipped with for preventing that material spray from sputtering the hermetically-sealed construction in shot-peening cabin.
Further, described bearing block comprises bearing cap, between described bearing cap and described rotating shaft, is provided with the self-aligning ball bearing with sleeve, and described bearing cap upper cover is equipped with the seal cover and the dust cap that are sleeved on described rotating shaft.
Further, described spray gun assembly comprises spray gun, the angle of gun adjustable plate being connected with described rotating shaft and the gunjet rack being fixedly connected with described angle of gun adjustable plate, and described spray gun is arranged on described gunjet rack.
Further, between described rotating shaft and described compressed air shotblasting machine housing, be provided with sealing flange and dirt-proof boot.
The beneficial effects of the utility model are:
The freely regulated duplex of the utility model spray gun is made number of chambers control compressed air shotblasting machine, cross revolving door is set in operating cabin, operating cabin is divided into handling cabin and shot-peening cabin by revolving door, when work, spray gun assembly carries out bead to the workpiece being arranged on the work piece holder of shot-peening cabin, and staff can take off the workpiece being positioned on the work piece holder that loads and unloads cabin insusceptibly, and load onto pending workpiece; After the workpiece shot-peening in shot-peening cabin completes, under the effect of driving mechanism, drive revolving door Rotate 180 °, be positioned at the work piece holder switch of revolving door both sides, workpiece to be processed is positioned at shot-peening cabin, and the workpiece that completes shot-peening is positioned at handling cabin; So, just can realize continuous shot-peening operation, can improve the working (machining) efficiency of compressed air shotblasting machine;
By level(l)ing mechanism is set, can drive spray gun assembly to move in the horizontal direction; By vertical governor motion is set, can drive spray gun assembly in the vertical direction to move; By rotation regulating mechanism is set, injection direction and the spray angle of spray gun assembly be can regulate, so, the free adjustment of Burners Positions and the free adjustment of lance ejection direction just can be realized, can meet the requirement of the shot-peening operation of all kinds of workpiece, and the better effects if of shot-peening operation.
Brief description of the drawings
In order to make the purpose of this utility model, technical scheme and beneficial effect clearer, the utility model provides following accompanying drawing to describe:
Fig. 1 is the structural representation that the freely regulated duplex of the utility model spray gun is made number of chambers control compressed air shotblasting machine embodiment;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the A detail drawing of Fig. 2;
Fig. 4 is the top view of Fig. 3;
Fig. 5 is the B detail drawing of Fig. 2;
Fig. 6 is the structural representation of vertical governor motion and rotation regulating mechanism.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail.
As shown in Figure 1, make the structural representation of number of chambers control compressed air shotblasting machine embodiment for the freely regulated duplex of the utility model spray gun.The freely regulated duplex of the present embodiment spray gun is made number of chambers control compressed air shotblasting machine, comprise compressed air shotblasting machine housing 1 and be arranged on the spray gun assembly 2 in compressed air shotblasting machine housing 1, in compressed air shotblasting machine housing 1, be provided with operating cabin, in operating cabin, be provided with the revolving door 5 that is divided into handling cabin 3 and shot-peening cabin 4, the middle part of revolving door 5 is provided with rotation and coordinates the door-hinge 6 being arranged on compressed air shotblasting machine housing 1, spray gun assembly 2 is arranged in shot-peening cabin 4, on the two side of revolving door 5, be fixed with respectively the work piece holder 7 for clamping workpiece, and compressed air shotblasting machine housing 1 is provided with the driving mechanism for driving revolving door 5 rotations to switch.
The driving mechanism of the present embodiment comprises the drive motors 8 being arranged on compressed air shotblasting machine housing 1, is provided with gear drive, and is also provided with the position-limit mechanism for limiting revolving door 5 anglecs of rotation on compressed air shotblasting machine housing 1 between the output shaft of drive motors 8 and door-hinge 6.The gear drive of the present embodiment comprises the driving gear 9 being arranged on drive motors 8 output shafts and is arranged on synchronize the driven gear 10 of rotation on door-hinge 6 and with it, by gear drive is set, can drive revolving door 5 to rotate.The position-limit mechanism of the present embodiment comprises the limited block 11 being fixedly installed on driven gear 10 bottom surfaces, is fixed with two spacer pin assemblies 12 that coordinate with limited block 11 respectively in driven gear 10 Rotate 180s ° front and back on compressed air shotblasting machine housing 1.As shown in the figure, under the state being rotated in place at revolving door 5, the spacer pin assembly 12 of the present embodiment is separately positioned on the both sides taking the middle vertical plane of revolving door 5 sidewalls as the plane of symmetry, and limited block 11 is symmetrical set with respect to revolving door 5, two spacer pin assemblies 12 equal the distance of limited block 11 two ends to revolving door 5 sidewalls apart from the distance of revolving door 5 sidewalls.So, just, can be spacing respectively in revolving door 5 Rotate 180s ° front and back.Preferably, on compressed air shotblasting machine housing 1, with spacer pin assembly 12 corresponding being provided with for limited block 11 being pressed abd fixed on to the cylinder 13 on spacer pin assembly 12 one by one, by cylinder 13 is set, can prevents that revolving door 5 is loosening and reverse.
Further, compressed air shotblasting machine housing 1 is provided with two bearing block I 14 that coordinate with door-hinge two ends respectively, is provided with the center roller being sleeved on door-hinge 6 and holds in bearing block I 14, can effectively reduce the rotational resistance of revolving door 5.Preferably, the surrounding of revolving door 5 is equipped with for preventing that material spray from sputtering the hermetically-sealed construction 15 in shot-peening cabin 4.
The numerical control compressed air shotblasting machine of the present embodiment also comprises the freely regulated spray gun regulation mechanism of driving spray gun assembly.Spray gun regulation mechanism comprises level(l)ing mechanism, vertical governor motion and rotation regulating mechanism.Level(l)ing mechanism comprises the horizontal stand 16 being fixedly mounted on compressed air shotblasting machine housing 1, the horizontal table 17 being slidably installed on horizontal stand 16, for limiting the horizontal guide rail 18 of horizontal table 17 glide directions and being fixedly mounted on the horizontal drive motor 19 on compressed air shotblasting machine housing 1 and for driving horizontal table 17 to move, between the output shaft of horizontal drive motor 19 and horizontal table 17, be provided with and be horizontally disposed threaded screw rod mechanism, start horizontal drive motor 19, can drive horizontal table 17 to move along horizontal guide rail 18 by threaded screw rod mechanism.
Vertically governor motion comprises the vertical rack 20 that is fixedly mounted on horizontal table 17, vertical workbench 21 on vertical rack 20 and be fixedly mounted on the vertical drive motors 22 on vertical rack 20 and for driving vertical workbench 21 to move is slidably installed, vertically between the output shaft of drive motors 22 and vertical workbench 21, be provided with the threaded screw rod mechanism that is vertical setting, start vertical drive motors 22, can drive vertical workbench 21 moving axially along threaded screw rod.
Rotation regulating mechanism comprises the mount pad 23 being fixedly mounted on vertical workbench 21, the rotating shaft 24 being connected with spray gun assembly and the servomotor 25 for driving rotating shaft 24 to rotate, mount pad 23 is provided with the bearing block for rotating shaft 24 is installed, rotating shaft 24 rotation cooperations are arranged on mount pad 23, start servomotor 25, can drive rotating shaft 24 to rotate, and then the spray gun assembly that driving is connected with rotating shaft 24 rotate.The two ends of the mount pad 23 of the present embodiment are respectively equipped with the bearing block for rotating shaft 24 is installed, bearing block comprises bearing cap 26, the seal cover 28 and the dust cap 29 that are sleeved on rotating shaft 24 be equipped with between bearing cap 26 and rotating shaft 24, be provided with the self-aligning ball bearing 27 with sleeve, and bearing cap 26 upper covers.Preferably, between rotating shaft 24 and compressed air shotblasting machine housing 1, be provided with sealing flange 33 and dirt-proof boot 34, can prevent that material spray from splashing.The spray gun assembly of the present embodiment comprises spray gun 30, the angle of gun adjustable plate 31 being connected with rotating shaft 24 and the gunjet rack 32 being fixedly connected with angle of gun adjustable plate 31, and spray gun 30 is arranged on gunjet rack 32.
The numerical control compressed air shotblasting machine of the present embodiment, by revolving door 5 is set in operating cabin, operating cabin is divided into handling cabin 3 and shot-peening cabin 4 by revolving door 5, when work, spray gun assembly 2 carries out bead to the workpiece being arranged on the work piece holder 7 in shot-peening cabin 4, and staff can take off the workpiece being positioned on the work piece holder 7 that loads and unloads cabin 3 insusceptibly, and load onto pending workpiece; After the workpiece shot-peening in shot-peening cabin 4 completes, under the effect of driving mechanism, drive revolving door Rotate 180 °, be positioned at work piece holder 7 switches of revolving door both sides, workpiece to be processed is positioned at shot-peening cabin, and the workpiece that completes shot-peening is positioned at handling cabin; So, just can realize continuous shot-peening operation, can improve the working (machining) efficiency of compressed air shotblasting machine.
By level(l)ing mechanism is set, can drive spray gun assembly to move in the horizontal direction; By vertical governor motion is set, can drive spray gun assembly in the vertical direction to move; By rotation regulating mechanism is set, injection direction and the spray angle of spray gun assembly be can regulate, so, the free adjustment of Burners Positions and the free adjustment of lance ejection direction just can be realized, can meet the requirement of the shot-peening operation of all kinds of workpiece, and the better effects if of shot-peening operation.
Finally explanation is, above preferred embodiment is only unrestricted in order to the technical solution of the utility model to be described, although the utility model is described in detail by above preferred embodiment, but those skilled in the art are to be understood that, can make various changes to it in the form and details, and not depart from the utility model claims limited range.
Claims (10)
1. the freely regulated duplex of spray gun is made a number of chambers control compressed air shotblasting machine, comprises compressed air shotblasting machine housing and is arranged on the spray gun assembly in described compressed air shotblasting machine housing, in described compressed air shotblasting machine housing, is provided with operating cabin, it is characterized in that:
In described operating cabin, be provided with the revolving door that is divided into handling cabin and shot-peening cabin, the middle part of described revolving door is provided with rotation and coordinates the door-hinge being arranged on described compressed air shotblasting machine housing, described spray gun assembly is arranged in described shot-peening cabin, on the two side of described revolving door, be fixed with respectively the work piece holder for clamping workpiece, and described compressed air shotblasting machine housing is provided with the driving mechanism for driving described revolving door rotation to switch;
Also comprise and drive the freely regulated spray gun regulation mechanism of described spray gun assembly, described spray gun regulation mechanism to comprise level(l)ing mechanism, vertical governor motion and rotation regulating mechanism;
Described level(l)ing mechanism comprises the horizontal stand that is fixedly mounted on described compressed air shotblasting machine housing, the horizontal table on described horizontal stand of being slidably installed, be horizontally disposed threaded screw rod mechanism for limiting the horizontal guide rail of described horizontal table glide direction and be fixedly mounted on the horizontal drive motor on described compressed air shotblasting machine housing and for driving described horizontal table to move, being provided with between the output shaft of described horizontal drive motor and described horizontal table;
Described vertical governor motion comprises the vertical rack that is fixedly mounted on described horizontal table, the vertical workbench on described vertical rack and being fixedly mounted on described vertical rack and for driving the vertical drive motors of described vertical movable workbench of being slidably installed, and between the output shaft of described vertical drive motors and described vertical workbench, is provided with the threaded screw rod mechanism that is vertical setting;
Described rotation regulating mechanism comprises the mount pad being fixedly mounted on described vertical workbench, the rotating shaft being connected with described spray gun assembly and the servomotor for driving described rotating shaft to rotate, described mount pad is provided with the bearing block for rotating shaft is installed, and described rotating shaft rotation cooperation is arranged on described mount pad.
2. the freely regulated duplex of spray gun according to claim 1 is made number of chambers control compressed air shotblasting machine, it is characterized in that: described driving mechanism comprises the drive motors being arranged on described compressed air shotblasting machine housing, between the output shaft of described drive motors and described door-hinge, be provided with gear drive, and be also provided with the position-limit mechanism for limiting the described revolving door anglec of rotation on described compressed air shotblasting machine housing.
3. the freely regulated duplex of spray gun according to claim 2 is made number of chambers control compressed air shotblasting machine, it is characterized in that: described gear drive comprises the driving gear that is arranged on described drive motors output shaft and is arranged on synchronize the driven gear of rotation on described door-hinge and with it.
4. the freely regulated duplex of spray gun according to claim 3 is made number of chambers control compressed air shotblasting machine, it is characterized in that: described position-limit mechanism comprises the limited block being fixedly installed on described driven gear bottom surface, on described compressed air shotblasting machine housing, be fixed with two spacer pin assemblies that coordinate with limited block respectively in described driven gear Rotate 180 ° front and back.
5. the freely regulated duplex of spray gun according to claim 4 is made number of chambers control compressed air shotblasting machine, it is characterized in that: on described compressed air shotblasting machine housing with described spacer pin assembly corresponding being provided with for described limited block being pressed abd fixed on to the cylinder on described spacer pin assembly one by one.
6. the freely regulated duplex of spray gun according to claim 1 is made number of chambers control compressed air shotblasting machine, it is characterized in that: described compressed air shotblasting machine housing is provided with two bearing block I that coordinate with described door-hinge two ends respectively, is provided with the center roller being sleeved on described door-hinge and holds in described bearing block I.
7. the freely regulated duplex of spray gun according to claim 6 is made number of chambers control compressed air shotblasting machine, it is characterized in that: the surrounding of described revolving door is equipped with for preventing that material spray from sputtering the hermetically-sealed construction in shot-peening cabin.
8. make number of chambers control compressed air shotblasting machine according to the freely regulated duplex of spray gun described in claim 1-7 any one, it is characterized in that: described bearing block comprises bearing cap, the seal cover and the dust cap that are sleeved on described rotating shaft be equipped with between described bearing cap and described rotating shaft, be provided with the self-aligning ball bearing with sleeve, and described bearing cap upper cover.
9. the freely regulated duplex of spray gun according to claim 1 is made number of chambers control compressed air shotblasting machine, it is characterized in that: described spray gun assembly comprises spray gun, the angle of gun adjustable plate being connected with described rotating shaft and the gunjet rack being fixedly connected with described angle of gun adjustable plate, and described spray gun is arranged on described gunjet rack.
10. the freely regulated duplex of spray gun according to claim 1 is made number of chambers control compressed air shotblasting machine, it is characterized in that: between described rotating shaft and described compressed air shotblasting machine housing, be provided with sealing flange and dirt-proof boot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320804114.2U CN203680073U (en) | 2013-12-10 | 2013-12-10 | Numerical control shot blasting machine with double work chambers for free adjustment of spray gun |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320804114.2U CN203680073U (en) | 2013-12-10 | 2013-12-10 | Numerical control shot blasting machine with double work chambers for free adjustment of spray gun |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203680073U true CN203680073U (en) | 2014-07-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320804114.2U Expired - Fee Related CN203680073U (en) | 2013-12-10 | 2013-12-10 | Numerical control shot blasting machine with double work chambers for free adjustment of spray gun |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203680073U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104498686A (en) * | 2014-12-26 | 2015-04-08 | 无锡透平叶片有限公司 | Shot peening strengthening system and shot peening strengthening method for stainless steel blades |
| CN109397108A (en) * | 2018-11-08 | 2019-03-01 | 浙江正鹏阀门有限公司 | A kind of valve body processing anti-splashing sand blasting unit |
-
2013
- 2013-12-10 CN CN201320804114.2U patent/CN203680073U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104498686A (en) * | 2014-12-26 | 2015-04-08 | 无锡透平叶片有限公司 | Shot peening strengthening system and shot peening strengthening method for stainless steel blades |
| CN109397108A (en) * | 2018-11-08 | 2019-03-01 | 浙江正鹏阀门有限公司 | A kind of valve body processing anti-splashing sand blasting unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140702 Termination date: 20171210 |