CN203680014U - Round tube flexible magnetic flux brush-polished shaping machine - Google Patents
Round tube flexible magnetic flux brush-polished shaping machine Download PDFInfo
- Publication number
- CN203680014U CN203680014U CN201420057331.4U CN201420057331U CN203680014U CN 203680014 U CN203680014 U CN 203680014U CN 201420057331 U CN201420057331 U CN 201420057331U CN 203680014 U CN203680014 U CN 203680014U
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- supporting plate
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- pipe
- round tube
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Abstract
The utility model discloses a round tube flexible magnetic flux brush-polished shaping machine. The round tube flexible magnetic flux brush-polished shaping machine comprises a machine body, a top frame, a rotating motor, a supporting plate, a main motor, a magnetic driver, a magnetic brush body and a brush, wherein the top frame is arranged on the machine body and used for fixing a round tube, the rotating motor is used for driving the round tube to rotate, the supporting plate is arranged on the machine body in a sliding mode, the main motor drives the supporting plate to transversely move, the magnetic driver is arranged on the supporting plate, the magnetic brush body is fixed to the magnetic driver, and the brush is fixed to the magnetic brush body and makes contact with the round tube. The round tube flexible magnetic flux brush-polished shaping machine further comprises magneto-rheological light finishing liquid and an ejecting device, wherein the magneto-rheological light finishing liquid is composed of magneto-rheological liquid and abrasive particles, and the ejecting device is used for spaying the magneto-rheological light finishing liquid to the brush. The round tube flexible magnetic flux brush-polished shaping machine has the advantages of being simple in structure, convenient to use and good in polishing effect, the round tube can be polished finished without a dead angle, a product cannot be damaged, the material removal rate and the ultimate surface roughness can be adjusted by adjusting the proportion of the magneto-rheological liquid and the adhesive particles in the magneto-rheological light finishing liquid and the density degree of the brush, the automatic operation is achieved conveniently, exhaust gas and waste liquid are not produced in the polishing process, energy is saved, and environmental friendliness is facilitated.
Description
Technical field
The utility model relates to the flexible magnetic current scratch brushing of pipe trimmer.
Background technology
Machine glazed finish, refer to polishing wheel High Rotation Speed, polished part and polishing wheel friction produce high temperature, polished part plastic deformation is improved, under the effect of polishing force, polished part surface produces plastic deformation, and the part of projection is pressed into and flows, recessed part is filled and led up, thereby uneven surface is improved.But after general machine glazed finish, there is the drawback of more serious polishing line.
Chemical polishing is acid corrosion, and the main matter adopting is the solution of hydrofluoric acid or fluorine ion.Its mechanism is: metal is in chemical brightening solution, and due to sour oxidation, surface forms the thicker mucous membrane of one deck, and this layer of mucous membrane is thinner at compare Tu position, metal surface, and more recessed part is thicker.Meanwhile, due to sour reduction, make metal surface that solubilizing reaction occur, the metal ion of dissolving is when spreading in solution, and contrary at compare Tu position, metal surface, this chemical reaction carries out repeatedly, thereby metal surface reaches the object of leveling.
Belong to accurately machined one to pipe polishing, particularly long or pipe is not fluted above polished rod, step, screw thread etc., carry out polishing difficulty just higher, and the equipment manufacturing cost cost of processing is also very high, employing machine glazed finish precision does not reach requirement and thin polishing can not reach requirement, adopt chemical polishing meeting to produce chemical reaction, can cause certain pollution by environment.
Summary of the invention
The purpose of this utility model is to provide the flexible magnetic current scratch brushing of pipe trimmer, can effectively solve existing circular tube polishing machine cost high, thin polishing effect problem bad or that can pollute environment.
In order to solve the problems of the technologies described above, the utility model is achieved through the following technical solutions: the flexible magnetic current scratch brushing of pipe trimmer, comprise fuselage, be arranged on the upper frame for fixing pipe on fuselage, the electric rotating machine that drives pipe to rotate, be slidably arranged in the supporting plate on fuselage, drive the main motor of supporting plate transverse shifting, be arranged on the magnetic driven device on supporting plate, be fixed on the magnetic brush body on magnetic driven device, be fixed on the hairbrush contacting with pipe on magnetic brush body, also comprise the magnetorheological finishing liquid being formed by magnetic flow liquid and abrasive particle, magnetorheological finishing liquid is sprayed onto to the injection apparatus on hairbrush.
Preferably, described injection apparatus comprise the fluid reservoir of the magnetorheological finishing liquid of storage being fixed on supporting plate, pump that magnetorheological finishing liquid is extracted out from fluid reservoir be connected magnetorheological finishing liquid be sprayed onto to the jet pipe on hairbrush with pump; Be convenient to storage and the release of magnetorheological finishing liquid.
Preferably, on described magnetic brush body, having cross section is semicircular groove, and described hairbrush is arranged on groove inwall, and the bottom of described groove has through hole, between described through hole and fluid reservoir, is provided with tube connector; After polishing, be convenient to the recovery of magnetorheological finishing liquid.
Preferably, described magnetic driven device radially slides and is arranged on supporting plate along pipe, and described supporting plate is provided with the fine setting screw mandrel that regulates magnetic driven device to move; Hairbrush can be contacted fully with pipe.
Preferably, described fuselage is provided with cross lead screw, and the below of described supporting plate is provided with the nut suitable with cross lead screw, and described cross lead screw is driven and rotated by main motor; Be convenient to the movement of supporting plate, make hairbrush carry out polishing to whole polished rod.
Compared with prior art, the utility model has the advantages that: this apparatus structure is simple, easy to use, polishing effect is good, can polishing pipe without dead angle, to product not damaged, and be attached to and on hairbrush, form flexible magnetic current brush strong adaptability by the magnetorheological finishing liquid that is subject to magnetic influence, controllability is also stronger, can reach and adjust material removing rate and final surface roughness by adjusting in magnetorheological finishing liquid the density degree of magnetic flow liquid and abrasive particle component ratio and hairbrush, and be convenient to realize automation mechanized operation, polishing process produces without waste gas and waste liquid, energy-conserving and environment-protective.
Brief description of the drawings
Fig. 1 is the front view of the flexible magnetic current scratch brushing of the utility model pipe trimmer;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is A-A cutaway view in Fig. 1;
The enlarged drawing of hairbrush part when Fig. 4 is duty.
Detailed description of the invention
Consult Fig. 1, Fig. 2 is the embodiment of the flexible magnetic current scratch brushing of the utility model pipe trimmer, the flexible magnetic current scratch brushing of pipe trimmer, comprise fuselage 1, be arranged on the upper frame 3 for fixing pipe 2 on fuselage 1, the electric rotating machine 18 that drives pipe 2 to rotate, be slidably arranged in the supporting plate 4 on fuselage 1, drive the main motor 5 of supporting plate 4 transverse shiftings, be arranged on the magnetic driven device 6 on supporting plate 4, be fixed on the magnetic brush body 7 on magnetic driven device 6, be fixed on the hairbrush 8 contacting with pipe 2 on magnetic brush body 7, also comprise the magnetorheological finishing liquid 9 being formed by magnetic flow liquid and abrasive particle, magnetorheological finishing liquid 9 is sprayed onto to the injection apparatus on hairbrush 8, as shown in Figure 3, described injection apparatus comprises the fluid reservoir 10 of the magnetorheological finishing liquid 9 of the storage being fixed on supporting plate 4, the pump 11 that magnetorheological finishing liquid 9 is extracted out from fluid reservoir 10 be connected magnetorheological finishing liquid 9 be sprayed onto to the jet pipe 12 on hairbrush 8 with pump 11, on described magnetic brush body 7, having cross section is semicircular groove 13, described hairbrush 8 is arranged on groove 13 inwalls, the bottom of described groove 13 has through hole 14, between described through hole 14 and fluid reservoir 10, be provided with tube connector 15, described magnetic driven device 6 radially slides and is arranged on supporting plate 4 along pipe 2, described supporting plate 4 is provided with the fine setting screw mandrel 16 that regulates magnetic driven device 6 to move, described fuselage 1 is provided with cross lead screw 17, the below of described supporting plate 4 is provided with the nut suitable with cross lead screw 17, described cross lead screw 17 drives rotation by main motor 5.
When use, polished pipe 2 is arranged on upper frame 3, regulate by fine setting screw mandrel 16 the magnetic brush body and the magnetic driven device 6 that are fixed as one, hairbrush 8 can fully be contacted with pipe 2, starting magnetic driven device 6 makes magnetic fields on hairbrush 8, as shown in Figure 4, starting as required pump 1i is ejected into magnetorheological finishing liquid 9 hairbrush 8 with magnetic field by jet pipe 12 from fluid reservoir 10, magnetic flow liquid and the orderly arrangement of abrasive particle in magnetorheological finishing liquid 9 are fixed on hairbrush 8, form flexible magnetic current brush 19.Start electric rotating machine 18, pipe 2 is rotated, start main motor 5 simultaneously, drive horizontal leading screw to drive supporting plate 4 left and right to move by the rotating of main motor 5, be arranged on magnetic driven device 6, magnetic brush body 7, pump 11, together left and right operation of fluid reservoir 10 on supporting plate 4, thereby make flexible magnetic current brush carry out polishing to pipe 2 cylindricals.When polishing finishes, magnetic driven device 6 to be closed, magnetorheological finishing liquid 9, without magnetic field in the situation that, will become flowing liquid,, in tube connector 15 flows back to fluid reservoir 10, use so that next from the through hole 14 of groove 13 bottoms.This apparatus structure is simple, easy to use, polishing effect is good, can polishing pipe 2 without dead angle, to product not damaged, and be attached to and on hairbrush 8, form flexible magnetic current brush strong adaptability by the magnetorheological finishing liquid 9 that is subject to magnetic influence, controllability is also stronger, can reach and adjust material removing rate and final surface roughness by adjusting in magnetorheological finishing liquid 9 density degree of magnetic flow liquid and abrasive particle component ratio and hairbrush 8, and be convenient to realize automation mechanized operation, polishing process produces without waste gas and waste liquid, energy-conserving and environment-protective.
Claims (5)
1. the flexible magnetic current scratch brushing of pipe trimmer, it is characterized in that: comprise fuselage (1), be arranged on the upper upper frame (3) for fixing pipe (2) of fuselage (1), the electric rotating machine (18) that drives pipe (2) to rotate, be slidably arranged in the supporting plate (4) on fuselage (1), drive the main motor (5) of supporting plate (4) transverse shifting, be arranged on the magnetic driven device (6) on supporting plate (4), be fixed on the magnetic brush body (7) on magnetic driven device (6), be fixed on the upper hairbrush (8) contacting with pipe (2) of magnetic brush body (7), also comprise the magnetorheological finishing liquid (9) being formed by magnetic flow liquid and abrasive particle, magnetorheological finishing liquid (9) is sprayed onto to the injection apparatus on hairbrush (8).
2. the flexible magnetic current scratch brushing of pipe as claimed in claim 1 trimmer, is characterized in that: the pump (11) that described injection apparatus comprises the fluid reservoir (10) of the magnetorheological finishing liquid of storage (9) being fixed on supporting plate (4), extract magnetorheological finishing liquid (9) out from fluid reservoir (10) be connected magnetorheological finishing liquid (9) be sprayed onto to the jet pipe (12) on hairbrush (8) with pump (11).
3. the flexible magnetic current scratch brushing of pipe as claimed in claim 2 trimmer, it is characterized in that: on described magnetic brush body (7), having cross section is semicircular groove (13), described hairbrush (8) is arranged on groove (13) inwall, the bottom of described groove (13) has through hole (14), between described through hole (14) and fluid reservoir (10), is provided with tube connector (15).
4. the flexible magnetic current scratch brushing of pipe as claimed in claim 3 trimmer, it is characterized in that: described magnetic driven device (6) radially slides and is arranged on supporting plate (4) above along pipe (2), and described supporting plate (4) is provided with the fine setting screw mandrel (16) that regulates magnetic driven device (6) mobile.
5. the flexible magnetic current scratch brushing of pipe as claimed in claim 1 trimmer, it is characterized in that: described fuselage (1) is provided with cross lead screw (17), the below of described supporting plate (4) is provided with the nut suitable with cross lead screw (17), and described cross lead screw (17) is driven and rotated by main motor (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420057331.4U CN203680014U (en) | 2014-01-27 | 2014-01-27 | Round tube flexible magnetic flux brush-polished shaping machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420057331.4U CN203680014U (en) | 2014-01-27 | 2014-01-27 | Round tube flexible magnetic flux brush-polished shaping machine |
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CN203680014U true CN203680014U (en) | 2014-07-02 |
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Family Applications (1)
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CN201420057331.4U Withdrawn - After Issue CN203680014U (en) | 2014-01-27 | 2014-01-27 | Round tube flexible magnetic flux brush-polished shaping machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103769988A (en) * | 2014-01-27 | 2014-05-07 | 浙江师范大学 | Flexible magnetic fluid brush polishing shaping machine for round tube |
CN107791107A (en) * | 2017-11-16 | 2018-03-13 | 东北大学 | A kind of titanium alloy tube inwall magnetic rheological polishing method and device |
CN109759909A (en) * | 2019-03-12 | 2019-05-17 | 东北大学 | A kind of mobile magnetic pole magnetorheological finishing device and method |
CN110281083A (en) * | 2019-06-14 | 2019-09-27 | 上海理工大学 | A kind of small thin tube inner wall magnetic coupling fluid polishing device |
-
2014
- 2014-01-27 CN CN201420057331.4U patent/CN203680014U/en not_active Withdrawn - After Issue
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103769988A (en) * | 2014-01-27 | 2014-05-07 | 浙江师范大学 | Flexible magnetic fluid brush polishing shaping machine for round tube |
CN103769988B (en) * | 2014-01-27 | 2016-05-25 | 浙江师范大学 | The flexible magnetic current scratch brushing of pipe trimmer |
CN107791107A (en) * | 2017-11-16 | 2018-03-13 | 东北大学 | A kind of titanium alloy tube inwall magnetic rheological polishing method and device |
CN107791107B (en) * | 2017-11-16 | 2019-06-07 | 东北大学 | A kind of titanium alloy tube inner wall magnetic rheological polishing method and device |
CN109759909A (en) * | 2019-03-12 | 2019-05-17 | 东北大学 | A kind of mobile magnetic pole magnetorheological finishing device and method |
CN110281083A (en) * | 2019-06-14 | 2019-09-27 | 上海理工大学 | A kind of small thin tube inner wall magnetic coupling fluid polishing device |
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Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20140702 Effective date of abandoning: 20160525 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |