CN203679498U - Welding wire feeding resistance detector - Google Patents
Welding wire feeding resistance detector Download PDFInfo
- Publication number
- CN203679498U CN203679498U CN201420042424.XU CN201420042424U CN203679498U CN 203679498 U CN203679498 U CN 203679498U CN 201420042424 U CN201420042424 U CN 201420042424U CN 203679498 U CN203679498 U CN 203679498U
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- wire
- wire feeding
- welding wire
- welding
- detection system
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Abstract
The utility model discloses a welding wire feeding resistance detector which comprises a machine frame. A welding wire mounting rack, a detection system module and a printing device are arranged on the machine frame. A wire feeding device driven by a servo motor and a speed reducer is arranged on the side, where the welding wire mounting rack is arranged, of the machine frame. A wire feeding flexible tube is arranged at a wire outlet of the wire feeding device. The signal output end of the servo motor is electrically connected with the signal input end of the printing device through the detection system module. The wire feeding device comprises a driving gear and a driven gear driven by the driving gear. A wire feeding wheel is arranged on the driven gear and is in normal-running fit through a compressing wheel. A display screen is arranged on the detection system module. The welding wire feeding resistance detector has the advantages of being simple in structure, convenient to operate, capable of accurately detecting the wire feeding resistance generated by deformation of welding wires in the feeding process, stable in detection performance, capable of outputting a concise and visual oscillogram, and capable of conveniently judging the quality of the welding wires.
Description
Technical field
The utility model relates to welding wire detection field, especially relates to a kind of welding wire feeding resistance detector.
Background technology
Along with the development of solder technology, the application of solder technology in production and construction is increasingly extensive.Welding quality is also had higher requirement simultaneously.In automatic, semi-automatic welding equipment, require at a distance while carrying thin diameter welding wire (especially non-ferrous metal welding wire), the inhomogeneous meeting of wire feed causes thawing and the transition of variation, conditions at the arc and the welding wire metal of welding conditions, thereby affects welding quality.The quality of the surface quality of welding wire and itself linearity has played conclusive effect to the accurate operation of wire feed system, if welding wire is the softer aluminum material of quality, the resistance that wire feed system is produced can be more obvious.
In the market the equipment of welding wire Quality Detection is also only rested on to the detection under off working state, the measurement of such as tensile strength, the measurement of welding wire surface quality etc.Use the welding wire surface quality in dynamic process for welding wire, and welding wire specifically can produce great resistance in quality problem such as sending the deformation that produces in process to the stable operation of wire feed system and still there is no feasible checkout equipment.
Summary of the invention
The utility model object is to provide a kind of stable performance, easy to operate welding wire feeding resistance detector of detecting.
For achieving the above object, the utility model can be taked following technical proposals:
Welding wire feeding resistance detector described in the utility model, comprises frame; In described frame, be provided with welding wire installing rack, detection system module and printing device; In the frame of described welding wire installing rack one side, be provided with the wire feeder being driven by servomotor and reductor, filament mouth position at described wire feeder is provided with wire convey soft pipe, and the signal output part of described servomotor is electrically connected with the signal input part of described printing device by described detection system module.
The driven gear that described wire feeder comprises driving gear and driven by described driving gear is provided with wire feed rolls on described driven gear, and described wire feed rolls coordinates by contact roller transmission.
In described detection system module, be provided with display screen.
The utility model advantage is simple in structure, easy to operate, can detect accurately at the wire-feeder resistance of sending deformation generation in process to welding wire, detects stable performance, can export succinctly oscillogram intuitively simultaneously, the convenient quality that judges welding wire.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
The specific embodiment
As shown in Figure 1, welding wire feeding resistance detector described in the utility model, comprises frame 1; In described frame 1, be provided with welding wire installing rack 2, detection system module 3 and printing device 4; In the frame 1 of described welding wire installing rack 2 one sides, be provided with the wire feeder 5 being driven by servomotor and reductor, filament mouth 6 positions at described wire feeder 5 are provided with wire convey soft pipe 7, and the signal output part of described servomotor is electrically connected with the signal input part of described printing device 4 by described detection system module 3; The driven gear that described wire feeder 5 comprises driving gear and driven by described driving gear is provided with wire feed rolls on described driven gear, and described wire feed rolls coordinates by contact roller transmission.
Its operation principle is: wire reel is arranged on the welding wire installing rack 2 of frame 1, welding wire starts wire feed by wire feeder 5, the different shape that can bend to wire convey soft pipe 7 detects wire-feeder resistance to judge the quality of welding wire, detection system module 3 is presented at testing result on display screen, through transfer of data, finally printed out by printing device 4, make the situation of change of wire-feeder resistance very clear by output waveform, provide foundation for analyzing welding wire quality.Wire feeder 5 drives driven gear to rotate by driving gear, and wire feed rolls is housed on driven gear, and wire feed rolls coordinates with contact roller transmission, is driven and is accurately controlled wire feed rate by servomotor and reductor, realizes at the uniform velocity stable the sending of welding wire.Detection system module 3 can accurately detect the curent change situation of servomotor under different resistances through the routine processes of built-in Programmable Logic Controller, the welding wire of different qualities can produce different change in resistance to wire feed system, and servomotor electric current also can correspondingly fluctuate simultaneously.The curent change oscillogram of servomotor is shown in display screen through routine processes, in the time of the change in resistance of the more different welding wires of needs analysis, just can print very easily the curent change oscillogram of any period by printing device 4.
Claims (3)
1. a welding wire feeding resistance detector, comprises frame (1); It is characterized in that: in described frame (1), be provided with welding wire installing rack (2), detection system module (3) and printing device (4); In the frame (1) of described welding wire installing rack (2) one sides, be provided with the wire feeder (5) being driven by servomotor and reductor, filament mouth (6) position in described wire feeder (5) is provided with wire convey soft pipe (7), and the signal output part of described servomotor is electrically connected with the signal input part of described printing device (4) by described detection system module (3).
2. welding wire feeding resistance detector according to claim 1, it is characterized in that: the driven gear that described wire feeder (5) comprises driving gear and driven by described driving gear, on described driven gear, be provided with wire feed rolls, described wire feed rolls coordinates by contact roller transmission.
3. welding wire feeding resistance detector according to claim 1, is characterized in that: in described detection system module (3), be provided with display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420042424.XU CN203679498U (en) | 2014-01-23 | 2014-01-23 | Welding wire feeding resistance detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420042424.XU CN203679498U (en) | 2014-01-23 | 2014-01-23 | Welding wire feeding resistance detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203679498U true CN203679498U (en) | 2014-07-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420042424.XU Expired - Fee Related CN203679498U (en) | 2014-01-23 | 2014-01-23 | Welding wire feeding resistance detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203679498U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104588841A (en) * | 2015-02-04 | 2015-05-06 | 郑州国启科技有限公司 | Special equipment for detecting stability of welding of welding wire |
| CN105965128A (en) * | 2015-03-10 | 2016-09-28 | 发那科株式会社 | Welding robot monitoring feedability of welding wire |
| CN109725223A (en) * | 2019-02-19 | 2019-05-07 | 上海达野智能科技有限公司 | Speed reducer assembling detection device |
| CN110270740A (en) * | 2018-03-15 | 2019-09-24 | 株式会社达谊恒 | Welding wire feeding system and welding system |
| CN112809145A (en) * | 2021-02-02 | 2021-05-18 | 范瑞芬 | Method and device for evaluating welding wire feeding performance |
| US11931832B2 (en) | 2020-10-01 | 2024-03-19 | Lincoln Global, Inc. | Welding system with wire electrode contact detection |
-
2014
- 2014-01-23 CN CN201420042424.XU patent/CN203679498U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104588841A (en) * | 2015-02-04 | 2015-05-06 | 郑州国启科技有限公司 | Special equipment for detecting stability of welding of welding wire |
| CN104588841B (en) * | 2015-02-04 | 2016-08-17 | 郑州国启科技有限公司 | Special equipment for welding wire welding Detection of Stability |
| CN105965128A (en) * | 2015-03-10 | 2016-09-28 | 发那科株式会社 | Welding robot monitoring feedability of welding wire |
| CN105965128B (en) * | 2015-03-10 | 2019-01-15 | 发那科株式会社 | Monitor the welding robot of the feeding of welding wire |
| CN110270740A (en) * | 2018-03-15 | 2019-09-24 | 株式会社达谊恒 | Welding wire feeding system and welding system |
| CN109725223A (en) * | 2019-02-19 | 2019-05-07 | 上海达野智能科技有限公司 | Speed reducer assembling detection device |
| US11931832B2 (en) | 2020-10-01 | 2024-03-19 | Lincoln Global, Inc. | Welding system with wire electrode contact detection |
| CN112809145A (en) * | 2021-02-02 | 2021-05-18 | 范瑞芬 | Method and device for evaluating welding wire feeding performance |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160511 Address after: Nan Gao Zhuang Cun Da Yu Zhen Yangqu County in Shanxi province Taiyuan city 030009 State Road 108 East Patentee after: Taiyuan Borui Thai Stainless Steel Technology Co. Ltd. Address before: 450051 No. 81 Songshan North Road, Zhengzhou, Henan Patentee before: Zhengzhou Yafenglide Surface Technology Co., Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Nan Gao Zhuang Cun Da Yu Zhen Yangqu County in Shanxi province Taiyuan city 030009 State Road 108 East Patentee after: Shanxi Borui Tai Jing line Limited by Share Ltd Address before: Nan Gao Zhuang Cun Da Yu Zhen Yangqu County in Shanxi province Taiyuan city 030009 State Road 108 East Patentee before: Taiyuan Borui Thai Stainless Steel Technology Co. Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 030009 East of 108 National Road, Nangaozhuang Village, Dayu Town, Yangqu County, Taiyuan City, Shanxi Province Patentee after: Shanxi Boritai Fine Line Technology Co., Ltd. Address before: 030009 East of 108 National Road, Nangaozhuang Village, Dayu Town, Yangqu County, Taiyuan City, Shanxi Province Patentee before: Shanxi Borui Tai Jing line Limited by Share Ltd |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140702 Termination date: 20200123 |