CN203679215U - High vacuum die casting machine - Google Patents
High vacuum die casting machine Download PDFInfo
- Publication number
- CN203679215U CN203679215U CN201320867889.4U CN201320867889U CN203679215U CN 203679215 U CN203679215 U CN 203679215U CN 201320867889 U CN201320867889 U CN 201320867889U CN 203679215 U CN203679215 U CN 203679215U
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- China
- Prior art keywords
- die casting
- casting machine
- injection
- oil cylinder
- circuit board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000004512 die casting Methods 0.000 title claims abstract description 35
- 238000002347 injection Methods 0.000 claims abstract description 55
- 239000007924 injection Substances 0.000 claims abstract description 55
- 238000013519 translation Methods 0.000 claims abstract description 7
- 239000003921 oil Substances 0.000 claims description 59
- 238000004146 energy storage Methods 0.000 claims description 8
- 239000010773 plant oil Substances 0.000 claims description 8
- 238000005086 pumping Methods 0.000 claims description 8
- 239000002828 fuel tank Substances 0.000 claims description 7
- 239000012530 fluid Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract description 18
- 229910052751 metal Inorganic materials 0.000 abstract description 18
- 238000001125 extrusion Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 238000007789 sealing Methods 0.000 abstract 2
- 238000005516 engineering process Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000000280 densification Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 235000014347 soups Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
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- Injection Moulding Of Plastics Or The Like (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The utility model discloses a high vacuum die casting machine. The die casting machine comprises a die closing system, an injection system and a hydraulic system. Compared with the prior art, the mechanical structure and the hydraulic system of the injection system of the pushing die casting machine are greatly adjusted and optimized; a translation oil cylinder, a barrel lifting oil cylinder, an injection oil cylinder and a swinging oil cylinder are arranged in the injection system; the translation cylinder and the swinging cylinder operate in a coordination mode, and a barrel is always combined with a sprue bush in a sealing mode, so that the leakage of molten metal is avoided. Through the adoption of the die casting machine disclosed by the utility model, in the injection process, the barrel and the sprue bush are always combined in a sealing mode, so that the leakage of molten metal is avoided and the molten metal can be used for extrusion forming, and the die casting machine can ensure that dispersed shrinkage holes which are possibly generated are filled with adequate supplementary molten metal in a filling form.
Description
Technical field
The utility model relates to die casting machine, particularly a kind of high vacuum die casting machine.
Background technology
Compression casting technology is widely used in the industries such as defence and military, communications and transportation, 3D shaping and communication handset at present, becomes one of important technology of realizing in advanced manufacturing technology few nothing cutting formation complex parts.But traditional pressure Die-casting Machines exists obviously not enough.It is unreasonable that the molten metal of tradition die casting machine is pressed into passage, gate channel becomes vertical distribution with the die joint of die cavity, molten metal enters mold cavity and has eddy current and cause volume gas phenomenon, although be shaped because molten metal enters die cavity at a high speed, but the inside die-casting part impurity of producing is more, but also have the minute bubbles that disperse, die casting cannot carry out subsequent heat treatment, can not be used for high temperature occasion, limit in some industries as the application of defence and military industry.Recently, occurred Squeezing die casting machine, its structure makes molten metal enter mold cavity in the mode leading directly to, and has eliminated eddy current and volume gas phenomenon during molten metal flows; But due to molten metal, to enter die cavity speed low, cannot form the trickle part of extrusion casint part edge tail, and can form inner Shinkage and dispersed porosity at extrusion casint part size larger part, form cold diaphragm near the edge of extrusion casint part, still be difficult to produce the die casting of high-quality.
Utility model content
(1) technical problem that will solve
The technical problems to be solved in the utility model is, how to give full play to traditional die casting machine and modern age Squeezing die casting machine advantage, overcome the shortcoming of two kinds of pressure Die-casting Machines simultaneously, a kind of high vacuum die casting machine is produced in design, should make the die casting shaping of production good, accurate, improve again die casting interior quality.
(2) technical scheme
In order to address the above problem, the utility model provides a kind of high vacuum die casting machine, and described die casting machine comprises:
Clamping System, it comprises, the inwall of plate, middle plate, tailgate, described plate is provided with fixed mold, the inwall of described middle plate is provided with the moving mold corresponding with described fixed mold, be provided with sprue bush corresponding with described fixed mold and moving mold, is provided with between described middle plate and tailgate and bends elbow force-expanding machine structure, on described middle plate, thimble oil circuit board is housed, the sidewall of described middle plate is connected with thimble oil cylinder, and the sidewall that locked mode oil circuit board, described tailgate are housed on described tailgate is connected with Mode-locking oil cylinder;
Injection system, it is located at the below of described Clamping System, and described injection system comprises, the injection oil cylinder of barrel, barrel hoist cylinder, translation oil cylinder, driving barrel inner punch and the oscillating oil cylinder that drives barrel to swing, described barrel is corresponding with described sprue bush;
Hydraulic system, it comprises, fuel tank, Oil pump electrical machinery, injection oil circuit board and pumping plant oil circuit board, described injection oil circuit board, pumping plant oil circuit board are connected by pipeline with described fuel tank respectively.
Wherein, also comprise fast energy storage device in described hydraulic system, described fast energy storage device is connected with described injection oil circuit board.
Wherein, described hydraulic system also comprises different valve, and described different valve is located in the fluid pressure line of injection system, for controlling oily flow.
Wherein, described injection system also comprises fast row's accumulator, and described quick row can be provided with servo valve by device.
Wherein, the injection direction of described injection system is parallel with the die joint of described moving mold and fixed mold.
(3) beneficial effect
Die casting machine described in the utility model, in injection process, makes barrel and sprue bush closely sealed all the time, make molten metal without leakage all for extrusion molding, ensure to have enough supplementary molten metals to fill issuable shrinkage porosite shrinkage cavity in the time filling shape.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model die casting machine.
Detailed description of the invention
Below in conjunction with drawings and Examples, detailed description of the invention of the present utility model is described in further detail.Following examples are used for illustrating the utility model, but are not used for limiting scope of the present utility model.
As shown in Figure 1, described die casting machine comprises:
Clamping System 100, it comprises, the inwall of plate 1, middle plate 4, tailgate 8, described plate 1 is provided with fixed mold 2, the inwall of described middle plate 4 is provided with the moving mold 3 corresponding with described fixed mold 2, be provided with sprue bush 11 corresponding with described fixed mold 2 and moving mold 3, between described middle plate 4 and tailgate 8, be provided with and bend elbow force-expanding machine structure 7, on described middle plate 4, thimble oil circuit board 5 is housed, the sidewall of described middle plate 4 is connected with thimble oil cylinder 6, and the sidewall that locked mode oil circuit board 9, described tailgate 8 are housed on described tailgate 8 is connected with Mode-locking oil cylinder 10;
Preferably, in described hydraulic system 300, also comprise fast energy storage device 18, described fast energy storage device 18 is connected with described injection oil circuit board 19.
Preferably, described injection system 200 also comprises different valve 14, and described different valve 14 is located in the fluid pressure line of injection system 200, for controlling oily flow.
Preferably, described injection system 200 also comprises fast row's accumulator 24, and described quick row can be provided with servo valve 240 by device.Servo valve 240 provides one dynamic to control in real time to whole injection system 200, machine setting more fast, more accurate; The metal flow of whole injection process is more steady; Can produce according to predefined die-casting technological parameter; Realize more efficient, higher-quality production.
Preferably, the injection direction of described injection system 200 is parallel with the die joint of fixed mold 2 with described moving mold 3, this structure is very beneficial for the discharge of pressure chamber and mold cavity air, easily makes die cavity form high vacuum, is beneficial to the foundry goods of producing high densification, high strength, high-air-tightness.
Described die casting machine is divided into Clamping System 100, injection system 200 and hydraulic system 300 three parts.
Injection system work subsequently, oscillating oil cylinder 15 is pushed outwardly to injection oil cylinder by injection oil cylinder 16 together with barrel 17 and tilts to Squeezing die casting machine left-external side, inject molten metal by the soup ladle in soup feeding machine to barrel 11, oscillating oil cylinder 15 is ajusted, then translation oil cylinder 13 pistons pull whole injection mechanism, make the mouth of barrel 17 arrive sprue bush 11 belows.Now hoist cylinder 12 rises, and the mouth of barrel 17 enters sprue bush, trace regulate oscillating oil cylinder 15 and translation oil cylinder 13 pistons make barrel mouth and sprue bush closely sealed.After this injection oil cylinder 16 is started working.Injection process is divided into three phases, and the first stage, pumping plant oil circuit board 20 fuel feeding, enter injection oil cylinder 16 back cavities through injection oil circuit board 19, and the piston stroking upward in injection oil cylinder 16 promotes drift and rises, and drift promotes again the molten metal rising in barrel 17.Now flow is little, and speed is slow.Second stage, fast energy storage device 18 is opened, pressure oil enters the back cavity of injection oil cylinder 16 fast, different valve 14 is opened simultaneously, and the oil of injection oil cylinder 16 ante-chambers enters back cavity fast, and back cavity is rodless cavity, utilize the pressure differential of back cavity and ante-chamber, form differentially, the piston in injection oil cylinder 16 moves ahead fast, and drift promotes molten metal and enters fast mold cavities shaped.Phase III, injection approaches terminal, and the piston of shot sleeve 16 moves ahead and is obstructed, and speed is slack-off, close rapidly different valve 14, pressure oil in fast energy storage device 18 flows slack-off suddenly, produces by " water hammer ", and hydraulic oil impacts the drift in barrel in the mode of high-pressure pulsating stepping, make drift to force mode stepping, the molten metal brute force leaving in sprue bush 11 enters foundry goods, makes casting forming densification, and the shrinkage cavity shrinkage porosity of foundry goods inside obtains molten metal and supplements in time and disappear.
Finally, Clamping System work, moving mold 2 is opened with fixed mold 3,6 oil-feeds of thimble oil cylinder, roof fall shaped casting from die cavity, completes a working cycles.
Above embodiment is only for illustrating the utility model; and be not limitation of the utility model; the those of ordinary skill in relevant technologies field; in the situation that not departing from spirit and scope of the present utility model; can also make a variety of changes and modification; therefore all technical schemes that are equal to also belong to category of the present utility model, and scope of patent protection of the present utility model should be defined by the claims.
Claims (5)
1. a high vacuum die casting machine, is characterized in that, described die casting machine comprises:
Clamping System, it comprises, the inwall of plate, middle plate, tailgate, described plate is provided with fixed mold, the inwall of described middle plate is provided with the moving mold corresponding with described fixed mold, be provided with sprue bush corresponding with described fixed mold and moving mold, is provided with between described middle plate and tailgate and bends elbow force-expanding machine structure, on described middle plate, thimble oil circuit board is housed, the sidewall of described middle plate is connected with thimble oil cylinder, and the sidewall that locked mode oil circuit board, described tailgate are housed on described tailgate is connected with Mode-locking oil cylinder;
Injection system, it is located at the below of described Clamping System, and described injection system comprises, the injection oil cylinder of barrel, barrel hoist cylinder, translation oil cylinder, driving barrel inner punch and the oscillating oil cylinder that drives barrel to swing, described barrel is corresponding with described sprue bush;
Hydraulic system, it comprises, fuel tank, Oil pump electrical machinery, injection oil circuit board and pumping plant oil circuit board, described injection oil circuit board, pumping plant oil circuit board are connected by pipeline with described fuel tank respectively.
2. die casting machine as claimed in claim 1, is characterized in that, also comprises fast energy storage device in described hydraulic system, and described fast energy storage device is connected with described injection oil circuit board.
3. die casting machine as claimed in claim 1, is characterized in that, described injection system also comprises different valve, and described different valve is located in the fluid pressure line of injection system, for controlling oily flow.
4. die casting machine as claimed in claim 1, is characterized in that, described injection system also comprises fast row's accumulator, and described quick row can be provided with servo valve by device.
5. die casting machine as claimed in claim 1, is characterized in that, the injection direction of described injection system is parallel with the die joint of described moving mold and fixed mold.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320867889.4U CN203679215U (en) | 2013-12-26 | 2013-12-26 | High vacuum die casting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320867889.4U CN203679215U (en) | 2013-12-26 | 2013-12-26 | High vacuum die casting machine |
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CN203679215U true CN203679215U (en) | 2014-07-02 |
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CN201320867889.4U Expired - Lifetime CN203679215U (en) | 2013-12-26 | 2013-12-26 | High vacuum die casting machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103736958A (en) * | 2013-12-26 | 2014-04-23 | 苏州三基铸造装备股份有限公司 | High vacuum die casting machine |
CN111421123A (en) * | 2020-05-21 | 2020-07-17 | 深圳领威科技有限公司 | Die casting machine, die and injection system |
-
2013
- 2013-12-26 CN CN201320867889.4U patent/CN203679215U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103736958A (en) * | 2013-12-26 | 2014-04-23 | 苏州三基铸造装备股份有限公司 | High vacuum die casting machine |
CN111421123A (en) * | 2020-05-21 | 2020-07-17 | 深圳领威科技有限公司 | Die casting machine, die and injection system |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20140702 |
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CX01 | Expiry of patent term |