CN203679215U - High vacuum die casting machine - Google Patents

High vacuum die casting machine Download PDF

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Publication number
CN203679215U
CN203679215U CN201320867889.4U CN201320867889U CN203679215U CN 203679215 U CN203679215 U CN 203679215U CN 201320867889 U CN201320867889 U CN 201320867889U CN 203679215 U CN203679215 U CN 203679215U
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China
Prior art keywords
die casting
casting machine
injection
oil cylinder
circuit board
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Expired - Lifetime
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CN201320867889.4U
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Chinese (zh)
Inventor
许善新
万水平
赵峰
孔跃明
杨苏鹏
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SUZHOU SANJI CASTING EQUIPMENT CO Ltd
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SUZHOU SANJI CASTING EQUIPMENT CO Ltd
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Priority to CN201320867889.4U priority Critical patent/CN203679215U/en
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Publication of CN203679215U publication Critical patent/CN203679215U/en
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Abstract

The utility model discloses a high vacuum die casting machine. The die casting machine comprises a die closing system, an injection system and a hydraulic system. Compared with the prior art, the mechanical structure and the hydraulic system of the injection system of the pushing die casting machine are greatly adjusted and optimized; a translation oil cylinder, a barrel lifting oil cylinder, an injection oil cylinder and a swinging oil cylinder are arranged in the injection system; the translation cylinder and the swinging cylinder operate in a coordination mode, and a barrel is always combined with a sprue bush in a sealing mode, so that the leakage of molten metal is avoided. Through the adoption of the die casting machine disclosed by the utility model, in the injection process, the barrel and the sprue bush are always combined in a sealing mode, so that the leakage of molten metal is avoided and the molten metal can be used for extrusion forming, and the die casting machine can ensure that dispersed shrinkage holes which are possibly generated are filled with adequate supplementary molten metal in a filling form.

Description

A kind of high vacuum die casting machine
Technical field
The utility model relates to die casting machine, particularly a kind of high vacuum die casting machine.
Background technology
Compression casting technology is widely used in the industries such as defence and military, communications and transportation, 3D shaping and communication handset at present, becomes one of important technology of realizing in advanced manufacturing technology few nothing cutting formation complex parts.But traditional pressure Die-casting Machines exists obviously not enough.It is unreasonable that the molten metal of tradition die casting machine is pressed into passage, gate channel becomes vertical distribution with the die joint of die cavity, molten metal enters mold cavity and has eddy current and cause volume gas phenomenon, although be shaped because molten metal enters die cavity at a high speed, but the inside die-casting part impurity of producing is more, but also have the minute bubbles that disperse, die casting cannot carry out subsequent heat treatment, can not be used for high temperature occasion, limit in some industries as the application of defence and military industry.Recently, occurred Squeezing die casting machine, its structure makes molten metal enter mold cavity in the mode leading directly to, and has eliminated eddy current and volume gas phenomenon during molten metal flows; But due to molten metal, to enter die cavity speed low, cannot form the trickle part of extrusion casint part edge tail, and can form inner Shinkage and dispersed porosity at extrusion casint part size larger part, form cold diaphragm near the edge of extrusion casint part, still be difficult to produce the die casting of high-quality.
Utility model content
(1) technical problem that will solve
The technical problems to be solved in the utility model is, how to give full play to traditional die casting machine and modern age Squeezing die casting machine advantage, overcome the shortcoming of two kinds of pressure Die-casting Machines simultaneously, a kind of high vacuum die casting machine is produced in design, should make the die casting shaping of production good, accurate, improve again die casting interior quality.
(2) technical scheme
In order to address the above problem, the utility model provides a kind of high vacuum die casting machine, and described die casting machine comprises:
Clamping System, it comprises, the inwall of plate, middle plate, tailgate, described plate is provided with fixed mold, the inwall of described middle plate is provided with the moving mold corresponding with described fixed mold, be provided with sprue bush corresponding with described fixed mold and moving mold, is provided with between described middle plate and tailgate and bends elbow force-expanding machine structure, on described middle plate, thimble oil circuit board is housed, the sidewall of described middle plate is connected with thimble oil cylinder, and the sidewall that locked mode oil circuit board, described tailgate are housed on described tailgate is connected with Mode-locking oil cylinder;
Injection system, it is located at the below of described Clamping System, and described injection system comprises, the injection oil cylinder of barrel, barrel hoist cylinder, translation oil cylinder, driving barrel inner punch and the oscillating oil cylinder that drives barrel to swing, described barrel is corresponding with described sprue bush;
Hydraulic system, it comprises, fuel tank, Oil pump electrical machinery, injection oil circuit board and pumping plant oil circuit board, described injection oil circuit board, pumping plant oil circuit board are connected by pipeline with described fuel tank respectively.
Wherein, also comprise fast energy storage device in described hydraulic system, described fast energy storage device is connected with described injection oil circuit board.
Wherein, described hydraulic system also comprises different valve, and described different valve is located in the fluid pressure line of injection system, for controlling oily flow.
Wherein, described injection system also comprises fast row's accumulator, and described quick row can be provided with servo valve by device.
Wherein, the injection direction of described injection system is parallel with the die joint of described moving mold and fixed mold.
(3) beneficial effect
Die casting machine described in the utility model, in injection process, makes barrel and sprue bush closely sealed all the time, make molten metal without leakage all for extrusion molding, ensure to have enough supplementary molten metals to fill issuable shrinkage porosite shrinkage cavity in the time filling shape.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model die casting machine.
Detailed description of the invention
Below in conjunction with drawings and Examples, detailed description of the invention of the present utility model is described in further detail.Following examples are used for illustrating the utility model, but are not used for limiting scope of the present utility model.
As shown in Figure 1, described die casting machine comprises:
Clamping System 100, it comprises, the inwall of plate 1, middle plate 4, tailgate 8, described plate 1 is provided with fixed mold 2, the inwall of described middle plate 4 is provided with the moving mold 3 corresponding with described fixed mold 2, be provided with sprue bush 11 corresponding with described fixed mold 2 and moving mold 3, between described middle plate 4 and tailgate 8, be provided with and bend elbow force-expanding machine structure 7, on described middle plate 4, thimble oil circuit board 5 is housed, the sidewall of described middle plate 4 is connected with thimble oil cylinder 6, and the sidewall that locked mode oil circuit board 9, described tailgate 8 are housed on described tailgate 8 is connected with Mode-locking oil cylinder 10;
Injection system 200, it is located at the below of described Clamping System 100, described injection system 200 comprises, the oscillating oil cylinder 15 that barrel 17, barrel hoist cylinder 12, translation oil cylinder 13, the injection oil cylinder 16 that drives barrel inner punch 23 and driving barrel swing, described barrel 17 is corresponding with described sprue bush 11;
Hydraulic system 300, it comprises, fuel tank 21, Oil pump electrical machinery 22, injection oil circuit board 19 and pumping plant oil circuit board 20, described injection oil circuit board 19, pumping plant oil circuit board 20 are connected by pipeline with described fuel tank 21 respectively.
Preferably, in described hydraulic system 300, also comprise fast energy storage device 18, described fast energy storage device 18 is connected with described injection oil circuit board 19.
Preferably, described injection system 200 also comprises different valve 14, and described different valve 14 is located in the fluid pressure line of injection system 200, for controlling oily flow.
Preferably, described injection system 200 also comprises fast row's accumulator 24, and described quick row can be provided with servo valve 240 by device.Servo valve 240 provides one dynamic to control in real time to whole injection system 200, machine setting more fast, more accurate; The metal flow of whole injection process is more steady; Can produce according to predefined die-casting technological parameter; Realize more efficient, higher-quality production.
Preferably, the injection direction of described injection system 200 is parallel with the die joint of fixed mold 2 with described moving mold 3, this structure is very beneficial for the discharge of pressure chamber and mold cavity air, easily makes die cavity form high vacuum, is beneficial to the foundry goods of producing high densification, high strength, high-air-tightness.
Described die casting machine is divided into Clamping System 100, injection system 200 and hydraulic system 300 three parts.
Hydraulic system 300 is worked, and oil pump 22 extracts normal pressure oil from fuel tank 21, after pressurization, controls flow and pressure through pumping plant oil circuit board 20, and pressure oil is divided into two-way and supplies with respectively injection oil circuit board 19 and locked mode oil circuit board 9.First realize locked mode, locked mode oil circuit board 9 is to Mode-locking oil cylinder 10 back cavity fuel feeding, and the piston of Mode-locking oil cylinder 10 promotes toggle force-expanding machine structure 7, carries out locked mode action, and moving mold 2 and fixed mold 3 are locked.
Injection system work subsequently, oscillating oil cylinder 15 is pushed outwardly to injection oil cylinder by injection oil cylinder 16 together with barrel 17 and tilts to Squeezing die casting machine left-external side, inject molten metal by the soup ladle in soup feeding machine to barrel 11, oscillating oil cylinder 15 is ajusted, then translation oil cylinder 13 pistons pull whole injection mechanism, make the mouth of barrel 17 arrive sprue bush 11 belows.Now hoist cylinder 12 rises, and the mouth of barrel 17 enters sprue bush, trace regulate oscillating oil cylinder 15 and translation oil cylinder 13 pistons make barrel mouth and sprue bush closely sealed.After this injection oil cylinder 16 is started working.Injection process is divided into three phases, and the first stage, pumping plant oil circuit board 20 fuel feeding, enter injection oil cylinder 16 back cavities through injection oil circuit board 19, and the piston stroking upward in injection oil cylinder 16 promotes drift and rises, and drift promotes again the molten metal rising in barrel 17.Now flow is little, and speed is slow.Second stage, fast energy storage device 18 is opened, pressure oil enters the back cavity of injection oil cylinder 16 fast, different valve 14 is opened simultaneously, and the oil of injection oil cylinder 16 ante-chambers enters back cavity fast, and back cavity is rodless cavity, utilize the pressure differential of back cavity and ante-chamber, form differentially, the piston in injection oil cylinder 16 moves ahead fast, and drift promotes molten metal and enters fast mold cavities shaped.Phase III, injection approaches terminal, and the piston of shot sleeve 16 moves ahead and is obstructed, and speed is slack-off, close rapidly different valve 14, pressure oil in fast energy storage device 18 flows slack-off suddenly, produces by " water hammer ", and hydraulic oil impacts the drift in barrel in the mode of high-pressure pulsating stepping, make drift to force mode stepping, the molten metal brute force leaving in sprue bush 11 enters foundry goods, makes casting forming densification, and the shrinkage cavity shrinkage porosity of foundry goods inside obtains molten metal and supplements in time and disappear.
Finally, Clamping System work, moving mold 2 is opened with fixed mold 3,6 oil-feeds of thimble oil cylinder, roof fall shaped casting from die cavity, completes a working cycles.
Above embodiment is only for illustrating the utility model; and be not limitation of the utility model; the those of ordinary skill in relevant technologies field; in the situation that not departing from spirit and scope of the present utility model; can also make a variety of changes and modification; therefore all technical schemes that are equal to also belong to category of the present utility model, and scope of patent protection of the present utility model should be defined by the claims.

Claims (5)

1. a high vacuum die casting machine, is characterized in that, described die casting machine comprises:
Clamping System, it comprises, the inwall of plate, middle plate, tailgate, described plate is provided with fixed mold, the inwall of described middle plate is provided with the moving mold corresponding with described fixed mold, be provided with sprue bush corresponding with described fixed mold and moving mold, is provided with between described middle plate and tailgate and bends elbow force-expanding machine structure, on described middle plate, thimble oil circuit board is housed, the sidewall of described middle plate is connected with thimble oil cylinder, and the sidewall that locked mode oil circuit board, described tailgate are housed on described tailgate is connected with Mode-locking oil cylinder;
Injection system, it is located at the below of described Clamping System, and described injection system comprises, the injection oil cylinder of barrel, barrel hoist cylinder, translation oil cylinder, driving barrel inner punch and the oscillating oil cylinder that drives barrel to swing, described barrel is corresponding with described sprue bush;
Hydraulic system, it comprises, fuel tank, Oil pump electrical machinery, injection oil circuit board and pumping plant oil circuit board, described injection oil circuit board, pumping plant oil circuit board are connected by pipeline with described fuel tank respectively.
2. die casting machine as claimed in claim 1, is characterized in that, also comprises fast energy storage device in described hydraulic system, and described fast energy storage device is connected with described injection oil circuit board.
3. die casting machine as claimed in claim 1, is characterized in that, described injection system also comprises different valve, and described different valve is located in the fluid pressure line of injection system, for controlling oily flow.
4. die casting machine as claimed in claim 1, is characterized in that, described injection system also comprises fast row's accumulator, and described quick row can be provided with servo valve by device.
5. die casting machine as claimed in claim 1, is characterized in that, the injection direction of described injection system is parallel with the die joint of described moving mold and fixed mold.
CN201320867889.4U 2013-12-26 2013-12-26 High vacuum die casting machine Expired - Lifetime CN203679215U (en)

Priority Applications (1)

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CN201320867889.4U CN203679215U (en) 2013-12-26 2013-12-26 High vacuum die casting machine

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Application Number Priority Date Filing Date Title
CN201320867889.4U CN203679215U (en) 2013-12-26 2013-12-26 High vacuum die casting machine

Publications (1)

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CN203679215U true CN203679215U (en) 2014-07-02

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103736958A (en) * 2013-12-26 2014-04-23 苏州三基铸造装备股份有限公司 High vacuum die casting machine
CN111421123A (en) * 2020-05-21 2020-07-17 深圳领威科技有限公司 Die casting machine, die and injection system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103736958A (en) * 2013-12-26 2014-04-23 苏州三基铸造装备股份有限公司 High vacuum die casting machine
CN111421123A (en) * 2020-05-21 2020-07-17 深圳领威科技有限公司 Die casting machine, die and injection system

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Granted publication date: 20140702

CX01 Expiry of patent term