CN203678775U - Automatic washing mechanism of vehicle oil filter base - Google Patents
Automatic washing mechanism of vehicle oil filter base Download PDFInfo
- Publication number
- CN203678775U CN203678775U CN201420020453.6U CN201420020453U CN203678775U CN 203678775 U CN203678775 U CN 203678775U CN 201420020453 U CN201420020453 U CN 201420020453U CN 203678775 U CN203678775 U CN 203678775U
- Authority
- CN
- China
- Prior art keywords
- oil filter
- filter seat
- platen
- clamping
- vacuum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005406 washing Methods 0.000 title abstract 4
- 238000004140 cleaning Methods 0.000 claims description 17
- 239000000428 dust Substances 0.000 claims description 15
- 230000006978 adaptation Effects 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 13
- 229910052782 aluminium Inorganic materials 0.000 abstract description 13
- 239000012535 impurity Substances 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 abstract 6
- 239000003921 oil Substances 0.000 description 38
- 239000004411 aluminium Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000010721 machine oil Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to an automatic washing mechanism of a vehicle oil filter base. The automatic washing mechanism comprises a table plate and a control system. A clamping mechanism of the oil filter base is arranged on the table plate. The automatic washing mechanism further comprises a vacuum extracting system connected through a vacuum connector and blocking heads which block water channel openings or oil channel openings in the oil filter base respectively. The blocking heads are driven by air cylinders through a connecting device respectively. A mounting plate matched with a mounting fixing part of the oil filter base is arranged on the table plate. The vacuum connector is arranged at the bottom of the mounting plate. Two blocking heads are arranged on the front portion of the mounting plate, the back portion, the left side and the right side of the mounting plate are respectively provided with a blocking head, and the blocking head on the right side of the mounting plate is arranged obliquely in the upper-back-left direction. During working, the vacuum extracting system carries out vacuumizing, and the air cylinders which drive the blocking heads move together or in sequence under control of the control system. A cavity is extracted, vacuum is nearly formed, the air cylinders with pipelines which need to be washed are opened in sequence, air enters the cavity, turbulence is formed, and impurities such as aluminum skimmings in the cavity are taken away.
Description
Technical field
The utility model relates to a kind of automated assembling equipment of automobile oil filter seat, especially relates to a kind of automatic cleaning mechanism of automobile oil filter seat.
Background technology
For automobile, if there are part residual Al bits to enter machine oil refrigerating module, they will be along with machine oil inflow engine, can cause degradation consequence under engine function, so prevent having residual Al bits, impurity in oil cooler, it is considerable keeping it totally clean.The main hand bench position formula that relies on of traditional automobile oil filter assembling is assembled, rely on artificial, normally an assembly line needs several workbench positions, each workbench position is operated by an operator, a 2-3 minute product out, mistake proofing ability, wrong-mounting prevention, neglected loading ability are poor, and production efficiency is low, cannot meet for the automobile main frame maker having relatively high expectations.Therefore there is inventor to propose automation, dynamical assembly equipment, for example the public technology of " a kind of oil-filter asgine oil conditioner and assembly method thereof, method for dismounting " (application number CN201210220966) by name; Because oil filter seat is die casting aluminium material, water pipe is stainless steel material, screwed joint is steel material, in press-fiting process, bolt tightening, water pipe all may produce aluminium bits, if and aluminium bits are not removed, will in automobile engine, flow away with machine oil or cooling water, cause engine performance to decline; Traditional cleaning way relies on the flow processs such as cleaning fluid rinsing, Ultrasonic Cleaning, oven dry, has so greatly strengthened process cost, and has been difficult to realize automated production, has the underproof risk of cleannes.
Summary of the invention
The utility model main purpose be to provide a kind of can be in assembling process the automatic cleaning mechanism of automatic rinser oil rectifier, automobile oil filter seat that cleannes are high.
Above-mentioned technical problem of the present utility model is mainly solved by following technical proposals: the automatic cleaning mechanism of automobile oil filter seat, comprise platen and control system, platen is provided with the clamp mechanism of oil filter seat, it is characterized in that: also comprise the vacuum drawn system connecting by vacuum adapter, and the plug of each watercourse port or oil duct junction in shutoff oil filter seat respectively, each plug respectively by jockey by air cylinder driven; Platen is provided with the installing plate with oil filter seat mounting part adaptation, and vacuum adapter is located at installing plate bottom; Two plugs are located at installing plate) front portion, at rear portion, left side, right side respectively establish a plug, wherein the plug on right side is along the oblique setting of left back upper direction; When work, vacuum drawn system extracting vacuum, in the control of control system, next plays action or action successively to the cylinder that drives each plug.Be first the outlet that executing agency blocks each water channel and oil duct with each cylinder, then vacuum drawn system starts extracting air, cause inside workpiece cavity to approach vacuum, then open successively the cylinder that needs pipe blow-through, air moment enters cavity, form turbulent air stream, the impurity such as the aluminium bits inside taking away.
As preferably, described clamp mechanism comprises two clamping cylinders of being located at platen bottom, and clamping bar, and two clamping cylinders are located at respectively the installing plate left and right sides; The end, one end of clamping bar is provided with the hold-down head that can press oil filter seat, and other end end is rotationally connected through platen and clamping cylinder formation; Platen is provided with holder, and the middle part of clamping bar arranges rotating shaft and arranges to form by this rotating shaft and holder and is rotationally connected.When clamping, clamping cylinder drives clamping bar to rotate on holder, and compact heap presses down oil filter seat is pressed against on installing plate.This structure, rational in infrastructure, fixed, action fast.
As preferably, the link end of clamping bar and clamping cylinder arranges mounting hole, in this mounting hole, sliding pin is set, and sliding pin is fixedly connected with clamping cylinder.During due to clamping, the piston rod retraction of clamping cylinder, adopt mounting hole structure, make end one end slip away from holder relatively in mounting hole of piston rod, vertical range between piston rod and holder can be remained unchanged, also kept arm of force length constant, can not produce the problem that output torque declines, make to clamp firm, stable, it is consistent that clamping force remains, the stability that neither impact clamps, can not form different clamping forces because of the deviation of different oil filter seat sizes again.
Owing to cleaning in the process of cavity, pipeline in extracting vacuum, each plug needs single movement shutoff water channel or oil duct, makes oil filter seat need to bear unbalanced strength; As preferably, two clamping cylinders are oppositely arranged, and piston rod is concentric.Make oil filter seat fixing more firm stable on holder, can bear more uneven external force.
As preferably, platen leading edge arranges open slot, drives the cylinder of right side plug to be inclined in this groove along left back upper direction.Can allow this plug form good cooperation with the mouth of pipe in oil filter seat, shutoff is tighter, is difficult for gas leakage; Also can make compact conformation, save space.
As preferably, described vacuum drawn system is dust catcher.Dust catcher suction is large, and with respect to independent manufacture, dust catcher purchase cost is low, can reduce holistic cost; And, the own dirt catcher of dust catcher (bag), the foreign material such as dust, aluminium bits enter bag dust filter, and foreign material are trapped in bag dust filter, and air, after filter disc purifies, then is discharged clean environment firendly by body afterbody.
Therefore, the utlity model has the features such as rational in infrastructure, compact, especially can be in assembling process automatic rinser oil rectifier, cleannes are higher.
Accompanying drawing explanation
Accompanying drawing 1 is a kind of structural representation of the present utility model.
Accompanying drawing 2 is bottom view of accompanying drawing 1.
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment: the automatic cleaning mechanism of the utility model automobile oil filter seat, as shown in accompanying drawing 1, accompanying drawing 2, it comprises platen 30 and control system, platen is provided with the clamp mechanism of oil filter seat, also comprise the vacuum drawn system connecting by vacuum adapter 13, and the plug 9,12,16,20,24 of each watercourse port or oil duct junction in shutoff oil filter seat respectively, each plug is driven by cylinder 5,7,14,15,17 by jockey respectively.Plug 24 is fixed on connecting rod 22, and connecting rod 22 one end are through platen, and is fixed on the cylinder 5 of platen bottom.
As shown in Figure 1, platen 30 is provided with the installing plate 26 with oil filter seat mounting part adaptation, and vacuum adapter 13 is located at installing plate 26 bottoms; Two plugs are located at the front portion of installing plate 26, and at rear portion, left side, right side respectively establish a plug, wherein the plug on right side is along the oblique setting of left back upper direction; When work, vacuum drawn system extracting vacuum, drive each plug cylinder 5,7,14,15,17 controls in control system next rise action or successively action.
As shown in accompanying drawing 1, accompanying drawing 2, clamp mechanism comprises two clamping cylinders 1,6 of being located at platen 30 bottoms, and clamping bar 10,21, two clamping cylinders 1,6 are located at respectively installing plate 26 left and right sides; The end, one end of clamping bar 10,21 is provided with the hold-down head that can press oil filter seat, and other end end forms and is rotationally connected with clamping cylinder 1,6 through platen 30; Platen 30 is provided with holder 4, and the middle part of clamping bar 10,21 arranges rotating shaft and arranges to form by this rotating shaft and holder 4 and is rotationally connected.As shown in Figure 2, the link end of clamping bar 10,21 and clamping cylinder 1,6 arranges mounting hole, in this mounting hole, sliding pin is set, sliding pin is fixedly connected with clamping cylinder 1,6, for example, on the link 3 of clamping bar 10, mounting hole is set, sliding pin is set in mounting hole, sliding pin is fixed on contiguous block 2, and contiguous block 2 is fixed on the piston rod of cylinder 1.Two clamping cylinders 1,6 are oppositely arranged, and piston rod is concentric.
As shown in accompanying drawing 1, accompanying drawing 2, platen 30 leading edges arrange open slot, drive the cylinder 14 of right side plug 12 to be inclined in this groove along left back upper direction.
Vacuum drawn system can adopt dust catcher.The own dirt catcher of dust catcher (bag), the foreign material such as dust, aluminium bits enter bag dust filter, and foreign material are trapped in bag dust filter, and air, after filter disc purifies, then is discharged clean environment firendly by body afterbody.
When use, the utility model is located at the station before assembly line water pipe head, the assembling of oil duct joint; First by manipulator or manually the base of oil filter seat is fixed on installing plate 26, then clamping cylinder starts, and piston rod retraction drives clamping bar to rotate, and the compact heap on it presses oil filter seat, and it is fixed on mounting blocks; Thereafter, drive the cylinder operation of each plug, each watercourse port of shutoff oil filter seat, oil duct junction, start vacuum drawn, to the cavity extracting air of oil filter seat, connect the aluminium bits that produce when assembly station before being pumped in by pipeline, each drives the cylinder of plug not stop open closed simultaneously, negative-pressure air-flow is intermittently sharply changed, more easily make aluminium bits siphon away.
Because oil filter seat is die casting aluminium material, water pipe is stainless steel material, screwed joint is steel material, in press-fiting process, bolt tightening, water pipe all may produce aluminium bits, if and aluminium bits are not removed, will in automobile engine, flow away with machine oil or cooling water, cause engine performance to decline; Traditional cleaning way relies on the flow processs such as cleaning fluid rinsing, Ultrasonic Cleaning, oven dry, has so greatly strengthened process cost, and has been difficult to realize automated production, does not almost have at present producer to adopt in this way and produces.Or some producers also cleaned and served as reasons with oil filter seat before assembling, were not cleaned, but may have the underproof risk of cleannes.
According to the aforesaid principle of the utility model, inventor has selected clean air as the medium cleaning, the power with 3KW industrial dust collector as extracting air.Be first the outlet that executing agency blocks each water channel and oil duct with each cylinder, then dust catcher starts extracting air, cause inside workpiece cavity to approach vacuum, then open successively the cylinder that needs pipe blow-through, air moment enters cavity, form turbulent air stream, the impurity such as the aluminium bits inside taking away.Through a large amount of field trials, we find that the cleannes of product meet product requirement completely.
Claims (6)
1. the automatic cleaning mechanism of an automobile oil filter seat, comprise platen (30) and control system, platen is provided with the clamp mechanism of oil filter seat, it is characterized in that: also comprise the vacuum drawn system connecting by vacuum adapter (13), and the plug (9,12,16,20,24) of each watercourse port or oil duct junction in shutoff oil filter seat respectively, each plug is driven by cylinder (5,7,14,15,17) by jockey respectively; Platen (30) is provided with the installing plate (26) with oil filter seat mounting part adaptation, and vacuum adapter (13) is located at installing plate (26) bottom; Two plugs are located at the front portion of installing plate (26), and at rear portion, left side, right side respectively establish a plug, wherein the plug on right side is along the oblique setting of left back upper direction.
2. the automatic cleaning mechanism of automobile oil filter seat according to claim 1, it is characterized in that: described clamp mechanism comprises two clamping cylinders (1,6) of being located at platen (30) bottom, and clamping bar (10,21), two clamping cylinders (1,6) are located at respectively installing plate (26) left and right sides; The end, one end of clamping bar (10,21) is provided with the hold-down head that can press oil filter seat, and other end end forms and is rotationally connected with clamping cylinder (1,6) through platen (30); Platen (30) is provided with holder (4), and the middle part of clamping bar (10,21) arranges rotating shaft and arranges to form by this rotating shaft and holder (4) and is rotationally connected.
3. the automatic cleaning mechanism of automobile oil filter seat according to claim 2, it is characterized in that: clamping bar (10,21) arranges mounting hole with the link end of clamping cylinder (1,6), in this mounting hole, sliding pin is set, sliding pin is fixedly connected with clamping cylinder (1,6).
4. the automatic cleaning mechanism of automobile oil filter seat according to claim 2, is characterized in that: two clamping cylinders (1,6) are oppositely arranged, and piston rod is concentric.
5. the automatic cleaning mechanism of automobile oil filter seat according to claim 1, is characterized in that: platen (30) leading edge arranges open slot, drives the cylinder of right side plug to be inclined in this groove along left back upper direction.
6. according to the automatic cleaning mechanism of the automobile oil filter seat described in claim 1 or 2 or 3 or 4 or 5, it is characterized in that: described vacuum drawn system is dust catcher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420020453.6U CN203678775U (en) | 2014-01-14 | 2014-01-14 | Automatic washing mechanism of vehicle oil filter base |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420020453.6U CN203678775U (en) | 2014-01-14 | 2014-01-14 | Automatic washing mechanism of vehicle oil filter base |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203678775U true CN203678775U (en) | 2014-07-02 |
Family
ID=51000735
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420020453.6U Expired - Lifetime CN203678775U (en) | 2014-01-14 | 2014-01-14 | Automatic washing mechanism of vehicle oil filter base |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203678775U (en) |
-
2014
- 2014-01-14 CN CN201420020453.6U patent/CN203678775U/en not_active Expired - Lifetime
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140702 |
|
| CX01 | Expiry of patent term |