CN203678616U - Full-automatic rubber injection device - Google Patents
Full-automatic rubber injection device Download PDFInfo
- Publication number
- CN203678616U CN203678616U CN201320829982.6U CN201320829982U CN203678616U CN 203678616 U CN203678616 U CN 203678616U CN 201320829982 U CN201320829982 U CN 201320829982U CN 203678616 U CN203678616 U CN 203678616U
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- CN
- China
- Prior art keywords
- cylinder body
- injecting glue
- heating
- full
- rubber injection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000002347 injection Methods 0.000 title abstract description 26
- 239000007924 injection Substances 0.000 title abstract description 26
- 239000002994 raw material Substances 0.000 claims abstract description 55
- 238000010438 heat treatment Methods 0.000 claims abstract description 54
- 239000003292 glue Substances 0.000 claims description 74
- 238000005496 tempering Methods 0.000 claims description 35
- 239000000853 adhesive Substances 0.000 claims description 19
- 230000001070 adhesive effect Effects 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 18
- 238000009413 insulation Methods 0.000 claims description 11
- 239000012459 cleaning agent Substances 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000004321 preservation Methods 0.000 abstract 3
- 238000004140 cleaning Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000005406 washing Methods 0.000 abstract 1
- 239000002131 composite material Substances 0.000 description 13
- 239000000835 fiber Substances 0.000 description 10
- 239000012530 fluid Substances 0.000 description 10
- 229920001169 thermoplastic Polymers 0.000 description 10
- 239000004416 thermosoftening plastic Substances 0.000 description 10
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 8
- 239000003921 oil Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 239000000805 composite resin Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Images
Abstract
The utility model discloses a full-automatic rubber injection device. The full-automatic rubber injection device comprises a heating and heat-preservation device for performing heating and heat preservation on rubber injection raw materials, a mixing barrel arranged in the heating and heat-preservation device and used for mixing the rubber injection raw materials, a servo piston cylinder connected with the mixing barrel and used for metering and outputting the rubber injection raw materials in the mixing barrel, and a dynamic mixing device connected with the servo piston cylinder and used for dynamically mixing and outputting the rubber injection raw materials input by the servo piston cylinder. According to the full-automatic rubber injection device, the rubber injection raw materials can be heated and the injection amount of the rubber injection raw materials can be accurately controlled; all the rubber injection raw materials can be mixed in different ratios without in-advance proportioning, so that the rubber injection efficiency and the application range are effectively improved. Meanwhile, the dynamic mixing device is arranged and the automatic washing guarantees the sufficient mixing of the rubber injection raw materials; the mixing device can be washed in time after the rubber injection is finished so that the cleaning of the mixing device is guaranteed and the service life of the mixing device is prolonged.
Description
Technical field
The utility model relates to glue filling device field, is specifically related to a kind of full-automatic injecting adhesive dispenser that continuous fiber is strengthened to two kinds of glue-injection machine heating raw materials of PA6 thermoplastic composite and can accurately control proportioning and flow that can be used in.
Background technology
Along with the continuous research to composite, different composites has different performances, and the different proportionings of same materials also have a significant impact the performance of composite.Particularly a kind of continuous fiber enhancing PA6 thermoplastic composite has higher mechanical property.Than thermosetting resin based composites, continuous fiber strengthens PA6 thermoplastic composite also to be had higher shock resistance and the advantage such as can recycle, and therefore, continuous fiber strengthens PA6 thermoplastic composite and is with a wide range of applications.But conventional resins transfer modling device cannot accurately be controlled the injection volume of resin compound, and the proportioning of resin and catalyst is single, and resin and catalyst can only carry out proportioning in advance.Traditional resin container tank body can heat, but tank body is placed in fuel tank, heat insulation effect is poor outward, easily causes injecting glue raw material to solidify.Traditional glue-injection machine of while all adopts static mixer and without dynamic mixer automatic flushing device, injecting glue raw material should not fully mix and blender can not keep clean, affects the service life of equipment.
Application publication number is that the Chinese invention patent application of CN101733232A discloses a kind of multi-sprayer glue injector, comprise body, be fixed on the shower nozzle for injecting glue on described body, be positioned over below described shower nozzle and rotatable pallet and for the glue tank of sizing material is provided, described shower nozzle is connected by pipeline with described glue tank, the quantity of described shower nozzle is at least two, described shower nozzle faces the edge of described pallet, described shower nozzle is evenly distributed on same circumference, and this circumference is concentric with described pallet.This technical scheme be still first mixed in glue tank after, then be transported to shower nozzle by pipeline, still there is the problems such as injection volume cannot accurately be controlled, injecting glue raw material easily solidifies, cannot automatically clean.
Therefore, the continuous fiber that is applicable to of developing the automation of a kind of energy strengthens device PA6 thermoplastic composite and that can accurately control proportioning and flow, can improve injecting glue efficiency and quality, promotes the application of continuous fiber enhancing PA6 thermoplastic composite.
Utility model content
The utility model provides a kind of full-automatic injecting adhesive dispenser, can accurately control glue-injection machine raw material proportioning and flow, make injecting glue heating raw materials insulation and injecting glue raw material mixed fully.
A kind of full-automatic injecting adhesive dispenser, comprising:
For the heating and heat-insulating device to the insulation of injecting glue heating raw materials;
Be placed in the tempering tank of described heating and heat-insulating device for injecting glue raw material is mixed;
Be connected the servo piston cylinder body for described tempering tank injecting glue raw material metering is exported with described tempering tank;
Be connected the dynamic mixer for the injecting glue raw material of described servo piston cylinder body input dynamically being mixed to output with described servo piston cylinder body.
In the utility model, tempering tank first mixes the injecting glue raw material filling in it, and tempering tank is placed in heating and heat-insulating device, and heating and heat-insulating device can be to the injecting glue heating raw materials insulation in tempering tank.Servo piston cylinder body can be controlled injecting glue raw material metering output in tempering tank, and the metering of injecting glue raw material is input in dynamic mixer, and injecting glue raw material dynamically mixes in dynamic mixer, finally outputs to injecting glue moulding in mould by dynamic mixer.
Further, described heating and heat-insulating device comprises for the casing of splendid attire heating liquid, is placed in heating tube and thermocouple in described casing, and described tempering tank is placed in described casing.Heating tube produces heat heating liquid is heated, heating liquid temperature is raise, thermocouple is for detection of the temperature of heating liquid, and temperature information is fed back to control system, the temperature detecting when thermocouple is lower than design temperature, heating tube continues heating liquid to heat, the temperature detecting when thermocouple reaches design temperature, control system control heating tube stops heating liquid heating, the temperature detecting when thermocouple is again lower than design temperature, heating tube continues heating liquid to be heated again, thereby make the temperature of heating and heat-insulating device maintain design temperature, realize heating and thermal insulation.
Further, the stirring motor that described tempering tank comprises barrel, is placed in the paddle in described barrel and drives described paddle to rotate, described barrel is placed in the casing of described heating and heat-insulating device.The tempering tank of said structure is simple in structure, and the injecting glue raw material in barrel can be mixed.
Further, the electric cylinder body of ball screw and drive the servomotor of described electric cylinder body described in ball screw that described servo piston cylinder body comprises injecting glue cylinder body, be placed in the pushing piston of described injecting glue cylinder body, be connected with described pushing piston, transmission, described tempering tank is by being connected with injecting glue cylinder body with the first pipeline of the first check valve, and described injecting glue cylinder body is by being connected with dynamic mixer with the second pipe of the second check valve.Thereby make injecting glue raw material can only uniaxially from tempering tank to servo piston cylinder body, then be transported in dynamic mixer by servo piston cylinder body.Further, described injecting glue cylinder body is placed in described heating and heat-insulating device, thereby realizes the injecting glue heating raw materials insulation to injecting glue cylinder body.
Further, described dynamic mixer comprises dynamic mixer, is placed in the paddle in described dynamic mixer and drives the motor of described paddle rotation, in injecting glue moulding, makes to mix.
Further, described dynamic mixer is provided with cleaning agent entrance, by cleaning agent entrance input cleaning agent, after injecting glue completes, dynamic mixer is cleaned automatically, ensures the clean of dynamic mixer, has further solved blender and has cleaned difficult technical problem.
Further, described dynamic mixer is connected to the liquid mixing match device of automatic servo, the liquid mixing match device of described automatic servo comprises for the fluid cylinder of splendid attire batching and drives the batching servo electric jar that in described fluid cylinder, batching is carried, and described fluid cylinder is connected with described dynamic mixer.By batching servo electric jar, batching in fluid cylinder is transported in dynamic mixer.
In the utility model, tempering tank can overlap with the servo piston cylinder body being connected more, can place and export different injecting glue raw materials, as preferably, described tempering tank and servo piston cylinder body are respectively two, wherein, a tempering tank and a servo piston cylinder body match, and form a set of injecting glue raw material output device.The liquid mixing match device of automatic servo also can overlap more, can place and export different batchings, injecting glue raw material is generally the more primary raw material of use amount, batching is generally auxiliary material, as catalyst, primary raw material and catalyst variety classes as required, finally output after dynamic mixer mixes, strengthens the resin of PA6 thermoplastic composite and proportioning and the flow of catalyst as can be accurately controlled continuous fiber.
Compared with prior art, the beneficial effects of the utility model are:
The utility model full-automatic injecting adhesive dispenser, not only can heat injecting glue raw material and the accurate injection volume of controlling glue-injection machine raw material, and just can realize the mixing of different proportion proportioning without the prior each glue-injection machine raw material of proportioning, effectively improve injecting glue efficiency and the scope of application.In this device, adopt servo piston cylinder body (being servo electric jar) as metrology devices, and tempering tank and servo piston cylinder body are all placed in heating and heat-insulating device, ensure the insulation of injecting glue heating raw materials thoroughly, be furnished with dynamic mixer simultaneously and automatically clean the abundant mixing that has ensured injecting glue raw material, and can after completing, clean in time blender injecting glue, guarantee blender is clean, extends its service life.
The utility model full-automatic injecting adhesive dispenser, can accurately control proportioning and the flow of glue-injection machine raw material, particularly can accurately control continuous fiber and strengthen the resin of PA6 thermoplastic composite and proportioning and the flow of catalyst, can also on a glue-injection machine, realize the control of different proportionings and flow, can realize the glue-injection machine raw material proportioning of 1:1000, thereby can carry out different proportioning tests, the resin and the catalyst that continuous fiber are strengthened to PA6 thermoplastic composite carry out ratio optimization.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model full-automatic injecting adhesive dispenser;
Fig. 2 is the internal structure schematic diagram that the utility model full-automatic injecting adhesive dispenser removes shell;
Fig. 3 is the internal structure schematic diagram that the utility model full-automatic injecting adhesive dispenser removes shell and casing;
Fig. 4 is the structural representation of servo piston cylinder body in the utility model;
Fig. 5 is the structural representation of dynamic mixer in the utility model, servo liquid mixing match device.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, Figure 2, Figure 3 shows, be the utility model full-automatic injecting adhesive dispenser, comprising: for the heating and heat-insulating device 2 to the insulation of injecting glue heating raw materials; Be placed in the tempering tank 1 of heating and heat-insulating device 2 for injecting glue raw material is mixed; Be connected the servo piston cylinder body 3 for tempering tank 1 injecting glue raw material metering is exported with tempering tank 1; Be connected the dynamic mixer that the injecting glue raw material that is used for that servo piston cylinder body 3 is inputted dynamically mixes output with servo piston cylinder body 3.
Heating and heat-insulating device 2 comprises for the casing 6 of splendid attire heating liquid, is placed in heating tube 5 and thermocouple 7 in casing 6, and tempering tank 1 is placed in heating and heat-insulating device 2 casings 6.Casing 6 outsides are covered with stay-warm case, and heating liquid is selected conduction oil, and the inner falling heat-transfer oil of casing 6 is as heating and thermal insulation medium, thermocouple 7 controls the oil temperature that heating tube 5 makes casing 6 interior conduction oils and remains on ± 1 DEG C within the scope of, maximum heating temperature can reach 230 DEG C.Stay-warm case is fixedly connected with pedestal.Stay-warm case and pedestal composition shell.
The stirring motor that tempering tank 1 comprises barrel 4, is placed in the paddle in barrel 4 and drives paddle to rotate, barrel 4 is placed in the casing 6 of heating and heat-insulating device 2.Heating and heat-insulating device 2 heats injecting glue raw material and is stored in the barrel 4 with agitating device, and heats injecting glue raw material to temperature required and insulation.
As shown in Figure 2, Figure 3, Figure 4, ball screw 16 that servo piston cylinder body 3 comprises injecting glue cylinder body 13, be placed in the pushing piston 12 of injecting glue cylinder body 13, be connected with pushing piston 12, drive the electric cylinder body 11 of ball screw 16 and drive the servomotor 10 of electric cylinder body 11, injecting glue cylinder body 13 two ends are connected to flange 17 and flange 15, by flange 17 and flange 15, injecting glue cylinder body 13 is placed in casing 6, to injecting glue cylinder body 13 and inner injecting glue heating raw materials thereof.Tempering tank 1 is connected with injecting glue cylinder body 13 by the first pipeline 14 with the first check valve, and injecting glue cylinder body 13 is by being connected with dynamic mixer with the second pipe 19 of the second check valve.Thereby make injecting glue raw material can only uniaxially from tempering tank 1 to servo piston cylinder body 3, then be transported in dynamic mixer by servo piston cylinder body 3.
As shown in Figure 2, Figure 4 shows, the motor 18 that dynamic mixer comprises dynamic mixer 20, is placed in the paddle 26 in dynamic mixer 20 and drives paddle 26 to rotate, in injecting glue moulding, makes to mix.Dynamic mixer 20 is provided with cleaning agent entrance 21, by cleaning agent entrance input cleaning agent, after injecting glue completes, can automatically clean dynamic mixer, ensures the clean of dynamic mixer.
Dynamic mixer is connected to the liquid mixing match device of automatic servo, the liquid mixing match device of automatic servo comprises for the fluid cylinder 25 of splendid attire batching and the batching servo electric jar that drives the interior batching of fluid cylinder 25 to carry, fluid cylinder 25 is connected with dynamic mixer 20, and batching servo electric jar is installed between fluid cylinder 25 and dynamic mixer 20.Batching servo electric jar comprises liquid proportioning dish 24, is connected cylinder body 23 with liquid proportioning dish 24 and drives the servomotor 22 of cylinder body 23.Under the effect of batching servo electric jar, interior fluid cylinder 25 batching is transported in dynamic mixer 20.
In figure,, in the present embodiment, tempering tank 1 and servo piston cylinder body 3 are respectively two, and wherein, a tempering tank 1 and a servo piston cylinder body 3 match, and form a set of injecting glue raw material output device.Injecting glue raw material output device connects by the charging aperture 19 on dynamic mixer 20.Tempering tank 1 splendid attire primary raw material, as continuous fiber strengthens the resin of PA6 thermoplastic composite, fluid cylinder 25 is batching, as catalyst etc.
Above-described detailed description of the invention has been described in detail the technical solution of the utility model and beneficial effect; be understood that and the foregoing is only most preferred embodiment of the present utility model; be not limited to the utility model; all any amendments of making within the scope of principle of the present utility model, supplement and be equal to replacement etc., within all should being included in protection domain of the present utility model.
Claims (9)
1. a full-automatic injecting adhesive dispenser, is characterized in that, comprising:
For the heating and heat-insulating device to the insulation of injecting glue heating raw materials;
Be placed in the tempering tank of described heating and heat-insulating device for injecting glue raw material is mixed;
Be connected the servo piston cylinder body for described tempering tank injecting glue raw material metering is exported with described tempering tank;
Be connected the dynamic mixer for the injecting glue raw material of described servo piston cylinder body input dynamically being mixed to output with described servo piston cylinder body.
2. full-automatic injecting adhesive dispenser according to claim 1, is characterized in that, described heating and heat-insulating device comprises for the casing of splendid attire heating liquid, is placed in heating tube and thermocouple in described casing, and described tempering tank is placed in described casing.
3. full-automatic injecting adhesive dispenser according to claim 1, it is characterized in that, the stirring motor that described tempering tank comprises barrel, is placed in the paddle in described barrel and drives described paddle to rotate, described barrel is placed in the casing of described heating and heat-insulating device.
4. full-automatic injecting adhesive dispenser according to claim 1, it is characterized in that, described servo piston cylinder body comprises injecting glue cylinder body, is placed in the pushing piston of described injecting glue cylinder body, the ball leading screw driving cylinder body being connected with described pushing piston and the servomotor that drives described ball leading screw driving cylinder body, described tempering tank is by being connected with injecting glue cylinder body with the first pipeline of the first check valve, and described injecting glue cylinder body is by being connected with dynamic mixer with the second pipe of the second check valve.
5. full-automatic injecting adhesive dispenser according to claim 4, is characterized in that, described injecting glue cylinder body is placed in described heating and heat-insulating device.
6. full-automatic injecting adhesive dispenser according to claim 1, is characterized in that, described dynamic mixer comprises dynamic mixer, is placed in the paddle in described dynamic mixer and drives the motor of described paddle rotation.
7. full-automatic injecting adhesive dispenser according to claim 6, is characterized in that, described dynamic mixer is provided with cleaning agent entrance.
8. full-automatic injecting adhesive dispenser according to claim 1, it is characterized in that, the electric cylinder body of ball screw and drive the servomotor of described electric cylinder body described in ball screw that described servo piston cylinder body comprises injecting glue cylinder body, be placed in the pushing piston of described injecting glue cylinder body, be connected with described pushing piston, transmission, described tempering tank is by being connected with injecting glue cylinder body with the first pipeline of the first check valve, and described injecting glue cylinder body is by being connected with dynamic mixer with the second pipe of the second check valve.
9. full-automatic injecting adhesive dispenser according to claim 1, is characterized in that, described tempering tank and servo piston cylinder body are respectively two, and wherein, a tempering tank and a servo piston cylinder body match, and form a set of injecting glue raw material output device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320829982.6U CN203678616U (en) | 2013-12-13 | 2013-12-13 | Full-automatic rubber injection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320829982.6U CN203678616U (en) | 2013-12-13 | 2013-12-13 | Full-automatic rubber injection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203678616U true CN203678616U (en) | 2014-07-02 |
Family
ID=51000577
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320829982.6U Expired - Lifetime CN203678616U (en) | 2013-12-13 | 2013-12-13 | Full-automatic rubber injection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203678616U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110860409A (en) * | 2019-11-21 | 2020-03-06 | 泉州市亚创科技有限公司 | Spraying equipment is used in processing of electric power angle-steel tower steel |
| CN113769976A (en) * | 2021-09-09 | 2021-12-10 | 广东兴发铝业有限公司 | Glue injection device and method for bridge-cutoff aluminum profile |
-
2013
- 2013-12-13 CN CN201320829982.6U patent/CN203678616U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110860409A (en) * | 2019-11-21 | 2020-03-06 | 泉州市亚创科技有限公司 | Spraying equipment is used in processing of electric power angle-steel tower steel |
| CN113769976A (en) * | 2021-09-09 | 2021-12-10 | 广东兴发铝业有限公司 | Glue injection device and method for bridge-cutoff aluminum profile |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140702 |