CN203677958U - Impurity foam-extracting device - Google Patents
Impurity foam-extracting device Download PDFInfo
- Publication number
- CN203677958U CN203677958U CN201320890533.2U CN201320890533U CN203677958U CN 203677958 U CN203677958 U CN 203677958U CN 201320890533 U CN201320890533 U CN 201320890533U CN 203677958 U CN203677958 U CN 203677958U
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- Prior art keywords
- foam
- heating kettle
- vapour hood
- steam
- valve
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000012535 impurity Substances 0.000 title claims abstract description 18
- 239000006260 foam Substances 0.000 claims abstract description 62
- 238000010438 heat treatment Methods 0.000 claims abstract description 54
- 229920000159 gelatin Polymers 0.000 claims abstract description 35
- 108010010803 Gelatin Proteins 0.000 claims abstract description 34
- 239000008273 gelatin Substances 0.000 claims abstract description 34
- 235000019322 gelatine Nutrition 0.000 claims abstract description 34
- 235000011852 gelatine desserts Nutrition 0.000 claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000005507 spraying Methods 0.000 claims abstract description 21
- 230000008569 process Effects 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 238000001914 filtration Methods 0.000 claims abstract description 7
- 238000011001 backwashing Methods 0.000 claims abstract description 5
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 239000003292 glue Substances 0.000 claims description 34
- 238000000746 purification Methods 0.000 claims description 20
- 238000009413 insulation Methods 0.000 claims description 9
- 238000001556 precipitation Methods 0.000 claims description 6
- 238000005086 pumping Methods 0.000 claims description 6
- 102000010637 Aquaporins Human genes 0.000 claims description 3
- 108010063290 Aquaporins Proteins 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 238000003491 array Methods 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 239000000706 filtrate Substances 0.000 claims description 3
- 238000011010 flushing procedure Methods 0.000 claims description 3
- -1 heating steam Substances 0.000 claims description 3
- 238000010926 purge Methods 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 3
- 238000002207 thermal evaporation Methods 0.000 claims description 3
- 238000011194 good manufacturing practice Methods 0.000 abstract 2
- 239000002244 precipitate Substances 0.000 abstract 1
- 239000002699 waste material Substances 0.000 abstract 1
- 230000003203 everyday effect Effects 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
Images
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model provides an impurity foam-extracting device. The impurity foam-extracting device comprises a heating kettle, a vapor hood, a vapor hood lifter, a foam extracting mechanism, a backwashing filter, a high-pressure spraying system and a pipeline-valve-pump system, wherein the heating kettle is used for storing and heating concentrated donkey-hide gelatin liquor; the vapor hood is assembled with the heating kettle by a flange structure to realize full sealing of a foam extracting process; the foam extracting mechanism is suspended in the vapor hood, and capable of moving up and down with height changes of a liquid surface, and extracting waste foams on the whole liquid surface by utilizing left-right movement; the backwashing filter is externally arranged and used for filtering precipitate dregs generated in a heating process of the donkey-hide gelatin liquor; the high-pressure spraying system is used for spraying and cleaning the heating kettle as well as the side wall and the bottom of the vapor hood by high-pressure hot water; the pipeline-valve-pump system controls on and off, flow direction and flow rate of the donkey-hide gelatin liquor, heated vapor and clear water by virtue of on-off and servo operation of controllable actuators such as a valve, a pump and a motor. The impurity foam-extracting device disclosed by the utility model realizes production process automation, improves production environment and satisfies GMP (good manufacturing practice) requirements.
Description
Technical field
The utility model relates to a kind of impurity and carries foam device.
Background technology
Carry foam and be again dozen foam, specially refer to the process of removing impurity in donkey-hide gelatin preparation.In the time that glue reaches finite concentration, just to entering appropriate unboiled water, after glue dilution with high heat to boiling, slowly heat with slow fire again, like this in glue frivolous and trickle impurity just with water in metal ion be combined into the complex compound that proportion is less and be suspended in liquid level, assembled to central authorities by pot limit, wait the impurity of floating to gather in the time of pot central authorities with making foam wooden dipper and making foam cutter by this supernatant taking-up, this operating process is called " beating foam ".Within general about 1 hour, beat foam once.3600 kilograms of the throwing skin amounts of per tour production donkey-hide gelatin of Dong-E donkey-hide Gelatin Co., Ltd., Shandong Prov.'s manufacture at present, be concentrated to density by 1.10 o'clock through rotary spherical digester skin and film, entering jacketed pan bathes to drench and carries foam again, because of cortex difference, per tour enters approximately 5.64 tons-6.12 tons of materials putting forward foam operation, per tour needs 13-14 platform for the jacketed pan of carrying foam, carry after foam operation until carry foam and complete and carry out concentration tank and need altogether the 40 hours time of 5 classes, also just say, per tour has 5 classes to use jacketed pan simultaneously, the jacketed pan that need join 6 order of classes or grades at school by normal order of classes or grades at school circulation could meet donkey-hide gelatin production requirement every day, such 6 classes are 78-84 platform for the jacketed pan of carrying foam, and the per tour of the glue of twice-cooked stir-frying simultaneously needs 7 jacketed pans, need 2 classes of systems to meet and produce, and need 14 mouthfuls of jacketed pans, per tourization sugar needs 2 mouthfuls of jacketed pans to meet production requirement every day because of 3 hours reusable edibles of holding time, foam machine is carried in per tour can need 2 mouthfuls of jacketed pans, needs 6 mouthfuls of jacketed pans of 3 classes to meet donkey-hide gelatin production every day, mostly be most 84+14+2+6=106 mouth jacketed pan for the normal jacketed pan of producing of donkey-hide gelatin like this.For meeting production requirement, existing company has 88 mouthfuls of jacketed pans and 4 to be equivalent to the stainless tank of 8 mouthfuls of pots and the little rotary spherical digester of 4 cubes is normally produced for donkey-hide gelatin.In boiling process, heat because consuming a large amount of steam, therefore in whole room, steam fills the air, and production environment is poor, and especially, in the time of production in summer, indoor temperature, up to 50 DEG C, causes very large difficulty to production.In addition, producing is not under sealed environment, does not meet GMP production requirement.
Utility model content
The technical problem that the utility model solves is, the donkey-hide gelatin that provide a kind of boiling operation centralization that can make donkey-hide gelatin to produce, to improve production environment, reduce labour intensity, meets GMP production requirement is carried foam equipment.
In order to address the above problem, the utility model provides a kind of impurity to carry foam device, at least comprises heating kettle, vapour hood, vapour hood lifting machine, Ti Mo mechanism, backwash filter, high-pressure spraying system, pipeline-valve-pumping system.
Further, described heating kettle is used for storing donkey-hide gelatin glue and it is heated concentrated; Described vapour hood is assembled together by flange arrangement and described heating kettle, opens with closed by vapour hood described in the control of described vapour hood lifting machine; Described vapour hood is used for preventing that steam is excessive, realizes and puies forward totally-enclosedization of foam process; Described Ti Mo mechanism hangs in described vapour hood, by the driving of two servomotors, can realize upper and lower and horizontal both direction motion, can change and move up and down with liquid level height, and utilize side-to-side movement to extract the useless foam of whole liquid level; Described backwash filter is placed on described heating kettle outside, the precipitation dregs that generate for filtering donkey-hide gelatin glue heating process; Described high-pressure spraying system is sprayed sidewall and the bottom of described heating kettle and vapour hood with high-pressure water heating, reach automatic cleaning object; Described pipeline-valve-pumping system, by keying and the servo action of the controllable execution devices such as valve, pump and motor, is controlled keying, the flow direction and the flow of donkey-hide gelatin glue, heating steam, water purification.
Further, described heating kettle adopts steam heat-exchanging pattern, and outer wall is provided with steam jacket, and in still, bottom is provided with steam multitube, and kettle outer wall is provided with heat-insulation layer; Described heating kettle and glue contact portion need adopt SUS304 stainless steel; Described heating kettle bottommost is provided with some back suction suction inlet arrays, timing the precipitation dregs that generate in heating process are contained in bottom glue back suction in described backwash filter, and by filter after glue return in defeated time heating kettle.
Further, described vapour hood and heating kettle faying face are furnished with sealing gasket and prevent that steam is excessive; The described vapour hood top row of being provided with jet chimney, is inside provided with axial flow blower, continually discharged by the steam of thermal evaporation glue; For preventing heat radiation and scattering and disappearing, described vapour hood outer wall is provided with heat-insulation layer; Described vapour hood is provided with independently useless foam and processes cabin, inside has spray head to rinse and processes useless foam; Described vapour hood offers antifog heat insulation window, monitors vision signal for setting up industrial camera and illuminating lamp to obtain production process.
Further, described Ti Mo mechanism is provided with fine mesh wire basket, gets useless foam and is transported to described useless foam process in cabin in order to pocket.
Further, described backwash filter is provided with back purge system, comprises high temperature pressurised sanitary pump, and start by set date backwashing procedures is gone out dregs in filtrate to drain.
Further, described high-pressure spraying system comprises high-pressure spraying head and high temperature pressurised sanitary pump; Described high-pressure spraying head is laid in the useless foam of described heating kettle sidewall and bottom and vapour hood and processes on bulkhead; Described high temperature pressurised sanitary pump is for improving the pressure of hot water.
Further, the flow direction of described donkey-hide gelatin glue is from still, to derive after the importing of purification forward direction heating kettle and purification, coordinates magnetic valve to realize by sanitary pump, and the back suction in purification process filters link in addition also needs independent pipeline and pump valve assembly; Described steam pipeline (trace) is connected with main steam header road, workshop, and by control system command signal control electrical servo valve open amount, thereby reaches the effect of control system heating-up temperature by controlling steam pressure and flow; Described water purification has three passages, and the firstth, adjust liquid level water purification passage, be need to supplement glue Evapotranspiration fluid loss according to technique in purification process, realize by special pipeline and valve; The secondth, high-pressure spraying system water passage, realizes by described high temperature pressurised sanitary pump and magnetic valve; The 3rd is back-flushing filtering device aquaporin, realizes by described high temperature pressurised sanitary pump and magnetic valve.
The utility model has the advantages that:
Improve the automation of putting forward foam operation, centralization equipment that donkey-hide gelatin is produced, improve donkey-hide gelatin and endure glue production environment, making to purify to produce becomes possibility, meets GMP production requirement, reduces labour intensity.Save factory building layout, can significantly reduce production costs, improve the economic benefit of enterprise.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the right view of Fig. 1.
Detailed description of the invention
Hereinafter in connection with accompanying drawing, embodiment of the present utility model is elaborated.It should be noted that, in the situation that not conflicting, the feature in embodiment and embodiment in the application can be combined mutually.
The utility model provides a kind of impurity as shown in accompanying drawing 1-2 to carry foam device, at least comprise heating kettle 1, vapour hood 2, vapour hood lifting machine, Ti Mo mechanism, backwash filter, high-pressure spraying system, pipeline-valve-pumping system, heating kettle 1 is for storing donkey-hide gelatin glue and it being heated concentrated; Vapour hood 2 is assembled together by flange arrangement and heating kettle 1, opens with closed by vapour hood lifting machine control vapour hood 2; Vapour hood 2 is excessive for preventing steam, realizes and puies forward totally-enclosedization of foam process; Ti Mo mechanism hangs in vapour hood 2, by the driving of two servomotors, can realize upper and lower and horizontal both direction motion, can change and move up and down with liquid level height, and utilize side-to-side movement to extract the useless foam of whole liquid level; Backwash filter is placed on heating kettle 1 outside, the precipitation dregs that generate for filtering donkey-hide gelatin glue heating process; High-pressure spraying system is sprayed sidewall and the bottom of heating kettle 1 and vapour hood 2 with high-pressure water heating, reach automatic cleaning object; Pipeline-valve-pumping system, by keying and the servo action of the controllable execution devices such as valve, pump and motor, is controlled keying, the flow direction and the flow of donkey-hide gelatin glue, heating steam, water purification.
Ti Mo mechanism is provided with fine mesh wire basket, gets useless foam and is transported to useless foam process in cabin in order to pocket.
Backwash filter is provided with back purge system, comprises high temperature pressurised sanitary pump, and start by set date backwashing procedures is gone out dregs in filtrate to drain.
High-pressure spraying system comprises high-pressure spraying head and high temperature pressurised sanitary pump; High-pressure spraying head is laid in heating kettle 1 sidewall and bottom and the useless foam of vapour hood 2 and processes on bulkhead; High temperature pressurised sanitary pump is for improving the pressure of hot water.
The flow direction of donkey-hide gelatin glue be purification forward direction heating kettle 1 import and purify after from still, derive, by sanitary pump coordinate magnetic valve realize, in addition the back suction in purification process filter link also needs independent pipeline and pump valve assembly; Steam pipeline (trace) is connected with main steam header road, workshop, and by control system command signal control electrical servo valve open amount, thereby reaches the effect of control system heating-up temperature by controlling steam pressure and flow; Water purification has three passages, and the firstth, adjust liquid level water purification passage, be need to supplement glue Evapotranspiration fluid loss according to technique in purification process, realize by special pipeline and valve; The secondth, high-pressure spraying system water passage, realizes by high temperature pressurised sanitary pump and magnetic valve; The 3rd is back-flushing filtering device aquaporin, realizes by high temperature pressurised sanitary pump and magnetic valve.
By manufacturing a previous experiments, adopt donkey-hide gelatin to carry foam machine and replace jacketed pan productive experiment, the every quality index of donkey-hide gelatin that the production of foam machine is proposed in employing is identical with employing jacketed pan technique.Carrying foam machine is 4 cubes, can contain 3.06 cubes of donkey-hide gelatin liquid, and each foam machine of carrying is equivalent to 7 mouthfuls of jacketed pans, can centralized production.After adopting donkey-hide gelatin automatically to carry foam machine, can automatically control steam pressure, temperature, improve working environment, reduce production scene humidity, temperature, improve on-the-spot visibility; After adopting donkey-hide gelatin to carry foam machine, can make donkey-hide gelatin production more meet GMP production requirement.
Adopt 4 cubes to carry foam machine replacement jacketed pan, carry foam machine for every and be equivalent to 7 mouthfuls of interlayer capacity, throw skin amounts by 3600 kilograms of per tour, per tour only needs 2 to carry foam machine; System needed 12 4 cubes and carried foam machine 5 class 6 of every day; This scheme advantage: can make donkey-hide gelatin propose the centralization of foam operation and produce, improve donkey-hide gelatin and endure glue production environment, donkey-hide gelatin is endured glue and purified and be generated as possibility, reduces labour intensity, saving factory building layout.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (7)
1. impurity is carried a foam device, it is characterized in that: at least comprise heating kettle, vapour hood, vapour hood lifting machine, Ti Mo mechanism, backwash filter, high-pressure spraying system, pipeline-valve-pumping system;
Described heating kettle is used for storing donkey-hide gelatin glue and it is heated concentrated;
Described vapour hood is assembled together by flange arrangement and described heating kettle, opens with closed by vapour hood described in the control of described vapour hood lifting machine; Described vapour hood is used for preventing that steam is excessive, realizes and puies forward totally-enclosedization of foam process;
Described Ti Mo mechanism hangs in described vapour hood, by the driving of two servomotors, can realize upper and lower and horizontal both direction motion, can change and move up and down with liquid level height, and utilize side-to-side movement to extract the useless foam of whole liquid level;
Described backwash filter is placed on described heating kettle outside, the precipitation dregs that generate for filtering donkey-hide gelatin glue heating process;
Described high-pressure spraying system is sprayed sidewall and the bottom of described heating kettle and vapour hood with high-pressure water heating, reach automatic cleaning object;
Described pipeline-valve-pumping system, by keying and the servo action of valve, pump and motor, is controlled keying, the flow direction and the flow of donkey-hide gelatin glue, heating steam, water purification.
2. a kind of impurity as claimed in claim 1 is carried foam device, it is characterized in that:
Described heating kettle adopts steam heat-exchanging pattern, and outer wall is provided with steam jacket, and in still, bottom is provided with steam multitube, and kettle outer wall is provided with heat-insulation layer; Described heating kettle and glue contact portion need adopt SUS304 stainless steel; Described heating kettle bottommost is provided with some back suction suction inlet arrays, timing the precipitation dregs that generate in heating process are contained in bottom glue back suction in described backwash filter, and by filter after glue return in defeated time heating kettle.
3. a kind of impurity as claimed in claim 2 is carried foam device, it is characterized in that:
Described vapour hood and heating kettle faying face are furnished with sealing gasket and prevent that steam is excessive; The described vapour hood top row of being provided with jet chimney, is inside provided with axial flow blower, continually discharged by the steam of thermal evaporation glue; For preventing heat radiation and scattering and disappearing, described vapour hood outer wall is provided with heat-insulation layer; Described vapour hood is provided with independently useless foam and processes cabin, inside has spray head to rinse and processes useless foam; Described vapour hood offers antifog heat insulation window, monitors vision signal for setting up industrial camera and illuminating lamp to obtain production process.
4. a kind of impurity as claimed in claim 3 is carried foam device, it is characterized in that:
Described Ti Mo mechanism is provided with fine mesh wire basket, gets useless foam and is transported to described useless foam process in cabin in order to pocket.
5. a kind of impurity as claimed in claim 4 is carried foam device, it is characterized in that:
Described backwash filter is provided with back purge system, comprises high temperature pressurised sanitary pump, and start by set date backwashing procedures is gone out dregs in filtrate to drain.
6. a kind of impurity as claimed in claim 5 is carried foam device, it is characterized in that:
Described high-pressure spraying system comprises high-pressure spraying head and high temperature pressurised sanitary pump; Described high-pressure spraying head is laid in the useless foam of described heating kettle sidewall and bottom and vapour hood and processes on bulkhead; Described high temperature pressurised sanitary pump is for improving the pressure of hot water.
7. a kind of impurity as claimed in claim 6 is carried foam device, it is characterized in that:
The flow direction of described donkey-hide gelatin glue is from still, to derive after the importing of purification forward direction heating kettle and purification, coordinates magnetic valve to realize by sanitary pump, and the back suction in purification process filters link in addition also needs independent pipeline and pump valve assembly;
Described steam pipeline (trace) is connected with main steam header road, workshop, and by control system command signal control electrical servo valve open amount, thereby reaches the effect of control system heating-up temperature by controlling steam pressure and flow;
Described water purification has three passages, and the firstth, adjust liquid level water purification passage, be need to supplement glue Evapotranspiration fluid loss according to technique in purification process, realize by special pipeline and valve; The secondth, high-pressure spraying system water passage, realizes by described high temperature pressurised sanitary pump and magnetic valve; The 3rd is back-flushing filtering device aquaporin, realizes by described high temperature pressurised sanitary pump and magnetic valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320890533.2U CN203677958U (en) | 2013-12-31 | 2013-12-31 | Impurity foam-extracting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320890533.2U CN203677958U (en) | 2013-12-31 | 2013-12-31 | Impurity foam-extracting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203677958U true CN203677958U (en) | 2014-07-02 |
Family
ID=50999923
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320890533.2U Expired - Lifetime CN203677958U (en) | 2013-12-31 | 2013-12-31 | Impurity foam-extracting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203677958U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106823447A (en) * | 2017-03-02 | 2017-06-13 | 张广山 | A kind of heat utilization rate steam refiner high |
| CN107096243A (en) * | 2017-05-03 | 2017-08-29 | 山东东阿东盛阿胶产品科技开发有限公司 | A kind of production of donkey-hide gelatin puies forward foam system with enduring glue |
| CN108042573A (en) * | 2017-12-29 | 2018-05-18 | 东阿阿胶股份有限公司 | A kind of method that liquid preparation raw material donkey-hide gelatin quickly removes floating |
-
2013
- 2013-12-31 CN CN201320890533.2U patent/CN203677958U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106823447A (en) * | 2017-03-02 | 2017-06-13 | 张广山 | A kind of heat utilization rate steam refiner high |
| CN107096243A (en) * | 2017-05-03 | 2017-08-29 | 山东东阿东盛阿胶产品科技开发有限公司 | A kind of production of donkey-hide gelatin puies forward foam system with enduring glue |
| CN108042573A (en) * | 2017-12-29 | 2018-05-18 | 东阿阿胶股份有限公司 | A kind of method that liquid preparation raw material donkey-hide gelatin quickly removes floating |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140702 |
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| CX01 | Expiry of patent term |