CN203673957U - Online width measurement device used for enameled wire winding equipment - Google Patents
Online width measurement device used for enameled wire winding equipment Download PDFInfo
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- CN203673957U CN203673957U CN201320775039.1U CN201320775039U CN203673957U CN 203673957 U CN203673957 U CN 203673957U CN 201320775039 U CN201320775039 U CN 201320775039U CN 203673957 U CN203673957 U CN 203673957U
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- wheel
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- wire winding
- enamelled wire
- coiler device
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- 238000004804 winding Methods 0.000 title claims abstract description 27
- 238000005259 measurement Methods 0.000 title abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 30
- 230000001105 regulatory effect Effects 0.000 claims description 35
- 238000009434 installation Methods 0.000 claims description 24
- 229920000742 Cotton Polymers 0.000 claims description 12
- 239000004677 Nylon Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 229920001778 nylon Polymers 0.000 claims description 5
- 238000001514 detection method Methods 0.000 abstract description 14
- 239000003973 paint Substances 0.000 abstract description 7
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 238000005457 optimization Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 230000005570 vertical transmission Effects 0.000 description 5
- 238000010009 beating Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
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Abstract
The utility model relates to an online width measurement device used for enameled wire winding equipment. The online width measurement device comprises a correction portion, a detection portion and a regulation portion, wherein the correction portion, the detection portion and the regulation portion are sequentially arranged between a square wire manufacturing device and a winding device, the correction portion comprises at least one correction wheel, the detection portion comprises at least two supporting wheels, and the regulation portion comprises at least one adjusting wheel; in a horizontal section passing through a wire outlet of the square wire manufacturing device and a wire inlet of the winding device, the wire outlet of the square wire manufacturing device, the correction wheel, the supporting wheels, the regulation wheel and the wire inlet of the winding device are distributed in a curved line. The device has the advantages of being simple in structure, preventing enameled square wires from hopping, guaranteeing vertical-type transmission of the enameled square wires, being capable of achieving online width measurement, improving detection precision, reducing damages to paint films and detection lenses and the like, and optimization of the whole mechanism is achieved.
Description
Technical field
The utility model relates to a kind of for enamelled wire winding equipment, and after the circular enamelled wire side of being pressed into line, before coiling winding, the width of the other side's line carries out the device of on-line measurement.
Background technology
Large for space after solving traditional enamel-cover circle wire-wound and making winding, reduce the problem of transformer/reactor operating efficiency, in prior art, occur after the enamel-cover circle line side of being rolled into line, then the method for the side's of turning to wire-wound group.
In order to simplify production procedure, save production cost, applicant has submitted the application for a patent for invention that application number is 2012105613968 " transformer or reactor enamelled wire winding manufacturing equipment and method " on December 21st, 2012.This equipment comprises circular enamelled wire spool, tension-adjusting gear, inlet wire buffer unit, rolling device, reversing arrangement, coiler device, and above-mentioned each device is arranged in turn; Wherein tension-adjusting gear, inlet wire buffer unit, rolling device and reversing arrangement jointly the side's of formation line manufacturing installation complete and be rolled into enamel-cover side's line of track type and adjust the function of direction being wrapped in the spool japanning line that takes all of, then coiler device is responsible for enamel-cover side's coil of wire to be coiled into winding.
Enamel-cover circle line is after rolling, it is linear, two shapes that limit is arc that its circular cross-section is converted into two limits, make it have two relative planar shaped sides, also have two relative arcuate flanks, the enamelled wire of this shape and cross section are that circular enamel-cover circle line is corresponding, be called enamel-cover side's line, also referred to as track type enamelled wire.Reel for convenience of coiler device, enamel-cover side's line should keep vertical transmission, and planar shaped side keeps vertical, and arcuate flanks is positioned at becomes top and bottom.In the time passing through upright cylindrical guide wheel, planar shaped side contacts with guide wheel, and arcuate flanks does not contact with guide wheel, and in the process to coiler device transmission, enamel-cover side's line need to remain two not run-off the straights of arcuate flanks.
For controlling the quality of enamelled wire winding, conventionally need to before entering coiler device, the size to enamelled wire measure by enamelled wire.If the distance between diameter or enamel-cover side's line two planar shaped sides for measuring enamel-cover circle line is the width of enamel-cover side's line, generally in coiler device front, size monitor is set, and in size monitor inside, two support wheels are set, make enamelled wire under the support of support wheel by dimension detector in, diameter or enamel-cover side's line width of enamel-cover circle line are measured.
Along with the coiling of coiler device to enamelled wire, enamelled wire can be beated when through detector.Be circular enamel-cover circle line for original longitudinal section, in any case beat, the value that detector is measured is still the diameter of its circular cross-section, and measure error is little.But for enamel-cover side's line, beat and can make its planar shaped side no longer vertical, two arcuate flanks also can run-off the straight, and the value measuring is like this no longer the vertical range between enamel-cover side's line two planar shaped sides, and deviation is larger.
The accuracy of measuring in order to improve enamel-cover side's line width, generally can before enamel-cover side's line enters detector and/or through adopting after detector, clamp it compared with flat component or cotton felt, prevent that it from beating, but compared with flat component often need to enamel-cover side's line carry out closely around, thereby cause the damage to paint film, and cotton felt is after the use of certain hour, can produce cotton-shaped impurity, and along with the transmission of enamel-cover side's line enters detector, cause the pollution to detector lens.
Utility model content
For addressing the above problem, it is a kind of for enamelled wire winding equipment that the purpose of this utility model is to provide, after the circular enamelled wire side of being pressed into line, before coiling winding, the width of the other side's line carries out the device of on-line measurement, it can improve accuracy of detection, reduces the damage to paint film and detector lens.
The technical solution of the utility model is: a kind of wide device of online survey for enamelled wire winding equipment, between the side's of being included in line manufacturing installation and coiler device, the correction portion, test section and the adjustment member that set gradually, correction portion comprises at least one correcting wheel, test section comprises at least two support wheels, and adjustment member comprises at least one regulating wheel; In the horizontal cross-section by square line manufacturing installation line outlet and coiler device line inlet port, described side's line manufacturing installation line outlet, correcting wheel, support wheel, regulating wheel and the curved arrangement of coiler device line inlet port.
Optimize, described curve is M shape.
Optimize, the rear of the correcting wheel side of being positioned at line manufacturing installation line outlet and support wheel, regulating wheel is positioned at the rear of support wheel and coiler device line inlet port.
Optimize, adjustment member comprises two regulating wheels, and left and right is arranged side by side, and is respectively the first regulating wheel that is positioned at left side and the second regulating wheel that is positioned at right side.
Optimize, spacing cotton felt is set between adjustment member and coiler device, Qie Mianzhan center is the line inlet port to coiler device just.
Optimize, test section comprises two support wheels, and left and right is arranged side by side, and is respectively the first support wheel that is positioned at left side and the second support wheel that is positioned at right side.
Optimize, described correcting wheel, support wheel and regulating wheel adopt smooth nylon material.
In the horizontal cross-section by square line manufacturing installation line outlet and coiler device line inlet port, due to the rear of the correcting wheel side of being positioned at line manufacturing installation line outlet and the first support wheel, three forms " ∩ " shape; Be positioned at two support wheels of test section, form " one " shape; Regulating wheel is positioned at the rear of the second support wheel and coiler device line inlet port, and three forms " ∩ " shape, and therefore square line manufacturing installation line outlet, correcting wheel, support wheel, regulating wheel and coiler device line inlet port are and are similar to " M " shape cabling.
Working method of the present utility model is that the cross section being first wrapped on spool is circular enamelled wire, through the making of the square line manufacturing installation side of completing line and from line outlet output, walk around from the rear of correcting wheel, enter test section, inside at detector is walked around the first support wheel and the second support wheel successively from front, then walks around from the rear of the first regulating wheel and the second regulating wheel successively, then by after spacing cotton felt, enter in coiler device, be wound into winding.
As can be seen from the above description, by square line manufacturing installation line outlet, correcting wheel, support wheel, regulating wheel and coiler device line inlet port are arranged to shaped form, enamel-cover side's line is under the tension adjustment of coiler device, through the trimming process of curve transmission, can when by test section, keep vertical, prevent that it from beating, raising can accuracy of detection.
The utility model do not adopt to enamel-cover side's line carry out closely around compared with flat component, and be only to arrange by correcting wheel, support wheel and regulating wheel and position thereof, just can keep the vertical transmission of enamel-cover side's line, simplify modular construction setting, reduced too much mechanism and contact the damage causing with enameled wire coat; And adopt smooth nylon material, and further reduce the damage to paint film, strengthen the protection to enamelled wire.
Cotton felt was not set before entering detection, therefore can not causes the pollution of detector lens, played the effect in protection detector extension detection device life-span.Cotton felt was set before coiler device, and Shi Mianzhan center is the line inlet port to coiler device just, can control enamel-cover side's line and enter the position of coiler device, is convenient to operating winding.
In sum, the utlity model has simple in structure, prevent enamel-cover side's line beat, guarantee the vertical transmission of enamel-cover side's line, realize width on-line measurement, improve accuracy of detection, reduce the features such as damage to paint film and detector lens, realized the optimization of whole mechanism.
Accompanying drawing explanation
The front view of the wide device of online survey that Fig. 1 provides for the utility model;
The vertical view of the wide device of online survey that Fig. 2 provides for the utility model.
1, spool; 2, the second support wheel; 3, correcting wheel; 4, spacing cotton felt; 5, the first regulating wheel; 6, square line manufacturing installation; 7, the first support wheel; 8, the second regulating wheel; 9, coiler device; 10, test section.
Embodiment
Illustrate the utility model below by drawings and embodiments.
The technical scheme of present embodiment is: a kind of wide device of online survey for enamelled wire winding equipment, between the side's of being included in line manufacturing installation 6 and coiler device 9, the correction portion, test section 10 and the adjustment member that set gradually, correction portion comprises at least one correcting wheel 3, test section 10 comprises at least two support wheels, and adjustment member comprises at least one regulating wheel; In the horizontal cross-section by square line manufacturing installation line outlet and coiler device line inlet port, described side's line manufacturing installation line outlet, correcting wheel 3, support wheel, regulating wheel and the curved arrangement of coiler device line inlet port.
Described curve is M shape.
The rear of correcting wheel 3 side's of being positioned at line manufacturing installation line outlets and support wheel, regulating wheel is positioned at the rear of support wheel and coiler device line inlet port.
Adjustment member comprises two regulating wheels, and left and right is arranged side by side, and is respectively the first regulating wheel 5 that is positioned at left side and the second regulating wheel 8 that is positioned at right side.
Spacing cotton felt 4 is set between adjustment member and coiler device, and Qie Mianzhan center is the line inlet port to coiler device just.
Described correcting wheel 3, support wheel and regulating wheel adopt smooth nylon material.
In the horizontal cross-section by square line manufacturing installation line outlet and coiler device line inlet port, due to the rear of the correcting wheel side of being positioned at line manufacturing installation line outlet and the first support wheel, three forms " ∩ " shape; Be positioned at two support wheels of test section, form " one " shape; Regulating wheel is positioned at the rear of the second support wheel and coiler device line inlet port, and three forms " ∩ " shape, and therefore square line manufacturing installation line outlet, correcting wheel, support wheel, regulating wheel and coiler device line inlet port are and are similar to " M " shape cabling.
The working method of present embodiment is that the cross section being first wrapped on spool 1 is circular enamelled wire, through the making of the square line manufacturing installation side of completing line and from line outlet output, walk around from the rear of correcting wheel, enter test section, inside at detector is walked around the first support wheel and the second support wheel successively from front, then walks around from the rear of the first regulating wheel and the second regulating wheel successively, then by after spacing cotton felt, enter in coiler device, be wound into winding.
As can be seen from the above description, by square line manufacturing installation line outlet, correcting wheel, support wheel, regulating wheel and coiler device line inlet port are arranged to shaped form, enamel-cover side's line is under the tension adjustment of coiler device, through the trimming process of curve transmission, can when by test section, keep vertical, prevent that it from beating, raising can accuracy of detection.
Present embodiment do not adopt to enamel-cover side's line carry out closely around compared with flat component, and be only to arrange by correcting wheel, support wheel and regulating wheel and position thereof, just can keep the vertical transmission of enamel-cover side's line, simplify modular construction setting, reduced too much mechanism and contact the damage causing with enameled wire coat; And adopt smooth nylon material, and further reduce the damage to paint film, strengthen the protection to enamelled wire.
Cotton felt was not set before entering detection, therefore can not causes the pollution of detector lens, played the effect in protection detector extension detection device life-span.Cotton felt was set before coiler device, and Shi Mianzhan center is the line inlet port to coiler device just, can control enamel-cover side's line and enter the position of coiler device, is convenient to operating winding.
In sum, that present embodiment has is simple in structure, prevent beating, guarantee the vertical transmission of enamel-cover side's line, realize width on-line measurement, improve accuracy of detection, reducing the features such as damage to paint film and detector lens of enamel-cover side's line, has realized the optimization of whole mechanism.
Claims (7)
1. the wide device of online survey for enamelled wire winding equipment, it is characterized in that: between the side's of being included in line manufacturing installation and coiler device, the correction portion, test section and the adjustment member that set gradually, correction portion comprises at least one correcting wheel, test section comprises at least two support wheels, and adjustment member comprises at least one regulating wheel; In the horizontal cross-section by square line manufacturing installation line outlet and coiler device line inlet port, described side's line manufacturing installation line outlet, correcting wheel, support wheel, regulating wheel and the curved arrangement of coiler device line inlet port.
2. the wide device of online survey for enamelled wire winding equipment according to claim 1, is characterized in that: described curve is M shape.
3. the wide device of online survey for enamelled wire winding equipment according to claim 2, is characterized in that: the rear of the correcting wheel side of being positioned at line manufacturing installation line outlet and support wheel, regulating wheel is positioned at the rear of support wheel and coiler device line inlet port.
4. the wide device of online survey for enamelled wire winding equipment according to claim 3, is characterized in that:
Adjustment member comprises two regulating wheels, and left and right is arranged side by side, and is respectively the first regulating wheel that is positioned at left side and the second regulating wheel that is positioned at right side.
5. the wide device of online survey for enamelled wire winding equipment according to claim 4, is characterized in that:
Spacing cotton felt is set between adjustment member and coiler device, and Qie Mianzhan center is the line inlet port to coiler device just.
6. the wide device of online survey for enamelled wire winding equipment according to claim 5, is characterized in that:
Test section comprises two support wheels, and left and right is arranged side by side, and is respectively the first support wheel that is positioned at left side and the second support wheel that is positioned at right side.
7. according to any wide device of online survey for enamelled wire winding equipment described in claim 1～6, it is characterized in that: described correcting wheel, support wheel and regulating wheel adopt smooth nylon material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320775039.1U CN203673957U (en) | 2013-12-02 | 2013-12-02 | Online width measurement device used for enameled wire winding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320775039.1U CN203673957U (en) | 2013-12-02 | 2013-12-02 | Online width measurement device used for enameled wire winding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203673957U true CN203673957U (en) | 2014-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320775039.1U Expired - Lifetime CN203673957U (en) | 2013-12-02 | 2013-12-02 | Online width measurement device used for enameled wire winding equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN203673957U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110095148A (en) * | 2019-04-04 | 2019-08-06 | 浙江技鸣电工器材有限公司 | A kind of electromagnetic wire production enameled wire monitoring device and application method |
| EP4243257A1 (en) * | 2022-03-11 | 2023-09-13 | Mitsuba Corporation | Winding device |
| CN117524716A (en) * | 2024-01-08 | 2024-02-06 | 四川众信通用电力有限公司 | Winding equipment for transformer production |
-
2013
- 2013-12-02 CN CN201320775039.1U patent/CN203673957U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110095148A (en) * | 2019-04-04 | 2019-08-06 | 浙江技鸣电工器材有限公司 | A kind of electromagnetic wire production enameled wire monitoring device and application method |
| CN110095148B (en) * | 2019-04-04 | 2021-05-11 | 浙江技鸣电工器材有限公司 | Enameled wire monitoring device for electromagnetic wire production and using method |
| EP4243257A1 (en) * | 2022-03-11 | 2023-09-13 | Mitsuba Corporation | Winding device |
| CN117524716A (en) * | 2024-01-08 | 2024-02-06 | 四川众信通用电力有限公司 | Winding equipment for transformer production |
| CN117524716B (en) * | 2024-01-08 | 2024-03-22 | 四川众信通用电力有限公司 | Winding equipment for transformer production |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140625 |