CN203668258U - Biogas circulating-type anaerobic fermentation and organic fertilizer production system - Google Patents

Biogas circulating-type anaerobic fermentation and organic fertilizer production system Download PDF

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Publication number
CN203668258U
CN203668258U CN201320731282.3U CN201320731282U CN203668258U CN 203668258 U CN203668258 U CN 203668258U CN 201320731282 U CN201320731282 U CN 201320731282U CN 203668258 U CN203668258 U CN 203668258U
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biogas
outlet
casing
pipe
natural pond
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陈开碇
王春晓
张圆
关树义
徐洪阁
王恩胜
贺建彪
李俊峰
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Henan Sundar Energy Source Environment Protection Co Ltd
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Henan Sundar Energy Source Environment Protection Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/133Renewable energy sources, e.g. sunlight
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/20Sludge processing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/30Wastewater or sewage treatment systems using renewable energies
    • Y02W10/37Wastewater or sewage treatment systems using renewable energies using solar energy

Abstract

A biogas circulating-type anaerobic fermentation and organic fertilizer production system comprises a sewage and dejecta pool, a fermentation pretreatment pool, a solar water heater, a controllable header type fermentation chamber, a discharge pool, a sedimentation tank, a rough filtration device, a stirring and mixing device, a fine filtration device, a dryer, a forming and pelletizing device and a packaging machine, wherein the controllable header type fermentation chamber is provided with a hot water inlet, a biogas outlet, a biogas liquid and biogas residue outlet and a biogas liquid return opening. The biogas circulating-type anaerobic fermentation and organic fertilizer production system is reasonable in design, simple in structure and high in gas tightness, can uniformly stir sewage and dejecta in an anaerobic fermentation process, is helpful to improve anaerobic fermentation efficiency and biogas yield, performs a series of treatment on biogas residue to produce organic fertilizer finally, has high practicability and is easy to popularize and apply.

Description

Biogas recirculation formula anaerobically fermenting fertilizer system processed
Technical field
The utility model belongs to biogas utilization technical field, relates in particular to a kind of biogas recirculation formula anaerobically fermenting fertilizer system processed.
Background technology
Biogas be organic substance under anaerobic, a kind of mixed gas generating through the fermentative action of microorganism.Because this gas is swampy at first, so be called biogas.The various organism such as human and animal excreta, stalk, sewage in airtight methane-generating pit, at anaerobism (there is no oxygen) condition bottom fermentation, the methane fermentating microorganism decomposition and inversion that class is various, thereby produce biogas.Biogas is a kind of mixed gas, can burn.Biogas is the inflammable gas that organism produces through microbiological anaerobic digestion.
Biogas is the mixture of multiple gases, and generally, containing methane 50~70%, all the other are carbonic acid gas and a small amount of nitrogen, hydrogen and hydrogen sulfide etc.Its characteristic is similar to Sweet natural gas.In air as contain 8.6~20.8%(by volume) biogas time, will form volatile mixed gas.Biogas except direct burning for cooking, dry agricultural byproducts, heating, illumination and gas welding etc., also can make the industrial chemicals such as the fuel of oil engine and methanol, formalin, tetracol phenixin.Feed liquid and the sediment of after firedamp gas equipment fermentation, discharging, contain more rich nutritive substance, can be used as fertilizer and feed.
Biogas is some organic substances, and under certain temperature, humidity, acidity condition, isolated air (as with methane-generating pit), through microbial process (fermentation) and the inflammable gas of generation.It contains a small amount of hydrogen sulfide, so stink slightly.Fermentation is complicated biochemical change, has many microorganisms to participate in.Reaction roughly divides two stages: (1) microorganism becomes simple material the carbohydrate in complicated organic substance, fat, protein degradation, as lower fatty acid, alcohol, aldehyde, carbonic acid gas, ammonia, hydrogen and hydrogen sulfide etc.(2), by the effect of methane bacterial classification, make some simple materials become methane.To normally produce biogas, be necessary for microorganism and create good condition, make it can survive, breed.Methane-generating pit must meet multiple condition.First, methane-generating pit is airtight.Organic substance is fermented into biogas, is the result of multiple anerobe activity, therefore will cause the anaerobic environment of an anerobe activity.To note isolated air building when methane-generating pit, airtight, do not seep water.Secondly, in methane-generating pit, to maintain 20~40 ℃ because conventionally at this temperature factor of created gase the highest.The 3rd, methane-generating pit will have sufficient nutrient.Microorganism will survive, breed, and must from fermented material, draw nutrient.In the fermentation raw material of methane-generating pit, human and animal excreta can provide nitrogen element, and the Mierocrystalline celluloses such as the stalk of farm crop can provide carbon.The 4th, fermentation raw material will contain suitable quantity of water, and moisture 80% left and right in the fermentation raw material of general requirement methane-generating pit is too much or very few all unfavorable to aerogenesis.The 5th, the pH value general control of methane-generating pit is 7~8.5.
In the last few years, biogas was progressively promoted and was come in vast rural area as a kind of clean energy, had following effect for rural area: (1) biogas can not only solve rural energy problem, and can increase Organic Fertilizer Resources, improve quality and increase fertilizer efficiency, thereby improve crop yield, improvement soil; (2) use biogas, can save in a large number the organism such as stalk, hay, to be used for producing animal feed and as paper making raw material and handicraft starting material; (3) set up biogas and can reduce the phenomenon of haggling trees and disorderly stripping vegetation, protection vegetation, makes agricultural production system progressively to cycle development; (4) set up biogas, be conducive to the generation of environment purification and minimizing disease.This is that the germ mortality in human and animal excreta, improves environmental health condition because in methane-generating pit fermentative processing process; (5) with the biogas illumination of cooking, both saved household economy spending, the work time of saving again housewife, reduce labour intensity; (6) use natural pond fertilizer, improve agricultural product quality and quality, increase income, reduce agricultural pollution, for Agricultural product without pollution lays the foundation.Conventional material cycle utilize the type ecosystem mainly contain plant husbandry-aquaculture-biogas engineering three in conjunction with, aquaculture-fishery-plant husbandry three in conjunction with and the type such as the ecological engineering of aquaculture-fishery-forestry three combinations.It is the most general that wherein the material cycle of plant husbandry-aquaculture-biogas engineering three combinations is utilized the application of type ecological engineering, and effect is best, also applies wider.
But the raw material in the anaerobically fermenting pond in existing biogas fermentation treatment system exists and stirs inhomogeneous problem, makes raw material not carry out fully anaerobically fermenting operation, and this just has influence on biogas production efficiency and biogas output.
Utility model content
The utility model is in order to solve weak point of the prior art, the biogas recirculation formula anaerobically fermenting fertilizer system processed that provide a kind of and stir, biogas output is high.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: biogas recirculation formula anaerobically fermenting fertilizer system processed, comprise sewage excrement pond, fermentation pretreatment pool, solar water heater, controlled cluster case type proving room, material-output tank, heating unit, settling tank, rough filtering device, mixing stirring device, fine filtering device, dryer, formed granulating device and wrapping machine, controlled cluster case type proving room is provided with hot water inlet, methane outlet, the slag outlet of liquid natural pond, natural pond and natural pond liquid refluxing opening, the outlet of sewage excrement pond is connected with the import of fermentation pretreatment pool by the first soiling solution pipe, the outlet of fermentation pretreatment pool is connected with the import of controlled cluster case type proving room by the second soiling solution pipe, the water outlet of solar water heater is connected with the hot water inlet of fermentation pretreatment pool and controlled cluster case type proving room respectively by two hot-water lines, on two hot-water lines, be respectively equipped with hot-water valve, the slag outlet of liquid natural pond, described natural pond is connected by the 3rd soiling solution pipe with the import of material-output tank, the outlet of material-output tank is connected by the 4th soiling solution pipe with the import of settling tank, the discharge port of settling tank is connected with the opening for feed of rough filtering device, the discharge port of rough filtering device is connected with the opening for feed of mixing stirring device, the discharge port of mixing stirring device is connected with the opening for feed of fine filtering device, the discharge port of fine filtering device is connected with the opening for feed of dryer, the discharge port of dryer is connected with the opening for feed of formed granulating device, and the discharge port of formed granulating device is connected with the opening for feed of wrapping machine,
Heating unit comprises hot well tank, hot well tank bottom is provided with methane combustion furnace, hot well tank is provided with filler and air dispelling hole, heat exchange coil in hot well tank, the import of heat exchange coil is connected with the liquid outlet of material-output tank by the 5th soiling solution pipe, the outlet of heat exchange coil is connected with the natural pond liquid refluxing opening of controlled cluster case type proving room by the 6th soiling solution pipe, on the first soiling solution pipe, the second soiling solution pipe, the 3rd soiling solution pipe, the 4th soiling solution pipe and the 5th soiling solution pipe, is equipped with sewage valve and sump pump.
Described controlled cluster case type proving room comprises the cylindrical circular casing of open top, described cabinet wall is provided with corrosion-resistant adiabator layer, one upper lateral part of casing is connected with feed-pipe, the opposite side bottom of casing is provided with discharge nozzle, discharge nozzle is located in the slag outlet of liquid natural pond, natural pond, and casing middle part is provided with the temperature sensor extending in casing;
Casing top is provided with cover plate, cover plate is provided with the motor and speed reducer being in transmission connection, step-down gear is located at cover plate middle part, motor is located on step-down gear, the power wheel drive end of step-down gear is connected with the stir shaft that vertically stretches to box house, stir shaft is provided with at least agitator arm of one deck, all arrange vertical with stir shaft of every agitator arm, and upper surface and the lower surface of agitator arm are respectively equipped with agitating vane;
Methane outlet and natural pond liquid refluxing opening are established on the cover board; On cover plate, be connected with hot water inlet pipe and biogas and go out pipe, biogas goes out pipe and is located in methane outlet, offers porthole on cover plate, on cover plate, is provided with at porthole place the sealing cover being hinged with for opening and closing porthole, and sealing cover is provided with handle;
Feed-pipe, discharge nozzle, biogas go out on pipe and hot water inlet pipe to be equipped with the valve being positioned at outside casing.
Described cover plate lower surface is provided with the position limiting sealed rib of annular, the outer wall of position limiting sealed rib contacts with corrosion-resistant adiabator layer inwall, between cover plate lower surface and casing upper surface, be provided with the sealed bolster plate of annular, sealed bolster plate is made by playing flexible materials, and sealed bolster plate is positioned at position limiting sealed rib outside.
Described lower box is radially provided with two and is cross-shaped backstay, two backstays be provided with cylinder in its right-angled intersection place, cylinder overlaps with the medullary ray of casing, bearing is installed in cylinder, stir shaft is located in the inner ring of bearing, bearing upside and downside are equipped with lock packing, and wherein one deck agitating vane is positioned at the below of two backstays.
Adopt technique scheme, sewage ight soil in sewage excrement pond is transported in fermentation pretreatment pool by sump pump, first pre-treatment contributes to lower one anaerobically fermenting operation so by fermentation, improve factor of created gase, and then through sump pump, the pretreated sewage ight soil of fermentation is transported in controlled cluster case type proving room, meanwhile contribute to ferment pre-treatment and the anaerobically fermenting of the hot water in solar water heater, the motor via reducer of controlled cluster case type proving room drives stir shaft to rotate, agitating vane on stir shaft is by the sewage ight soil in liquid storage tank, improve the effect of anaerobically fermenting, thereby raising biogas output.Sewage ight soil ferments after for some time in controlled cluster case type proving room, natural pond slag and natural pond liquid are drained into material-output tank by the 3rd soiling solution pipe, in material-output tank, natural pond liquid and natural pond slag enter in settling tank by the 4th soiling solution pipe again, through the deposition in settling tank, artificial or excavator is sent to natural pond slag in rough filtering device, the natural pond slag of bulk is filtered out to be sent in controlled cluster case type proving room again and carry out anaerobically fermenting, natural pond slag by rough filtering device is fed in mixing stirring device, add original soil, humic acids, nitrogenous fertilizer, phosphate fertilizer, potash fertilizer and trace element are uniformly mixed operation, then compound is sent in fine filtering device, the particle filtration that is greater than 0.3cm is out imported in mixing stirring device again, the particle that is less than 0.3cm enters into dryer dries, enter into again formed granulating device and carry out granulation, last wrapping machine is packed the fertilizer of making, packaged fertilizer just can direct marketing.
The energy of heating unit adopts the biogas of anaerobically fermenting, methane combustion furnace is by the hot water heating in hot well tank, on the 5th soiling solution pipe under the effect of sump pump, natural pond liquid enters in heat exchange coil by the 5th soiling solution pipe, and the hot water of hot well tank will enter into the utilization of controlled cluster case type proving room internal recycle by the 6th soiling solution pipe after the heating of natural pond liquid.So also can reduce solar water heater to the amount of injecting hot water in controlled cluster case type proving room.
Sewage ight soil is entered in casing by feed-pipe, is discharged by discharge nozzle.Motor via reducer drives stir shaft to rotate, agitator arm on stir shaft stirs sewage ight soil, agitating vane on agitator arm upper surface and lower surface plays the effect that improves mixing effect, because stir shaft is long, the stir shaft that is arranged in stir shaft bottom just there will be swing at rotation process, will have influence on like this being well rotatably assorted between stir shaft and cover plate, therefore the backstay of right-angled intersection is set at lower box, cylindrical shell in the middle of backstay plays solid bearing and the effect of lock packing is installed, stir shaft is located in the inner ring of bearing, so just play good positioning action, stop the swing of stir shaft bottom.
Material, in anaerobic fermentation process, need to add hot water in sewage ight soil, is added hot water and is passed through the temperature in temperature sensor monitors casing, to improve anaerobically fermenting efficiency by hot water inlet pipe.Porthole is used for observing anaerobically fermenting situation in casing, and sealing cover plays good sealing function.In anaerobic fermentation process, biogas goes out the valve opening on pipe, make like this biogas producing discharge continuously, valve on feed-pipe, discharge nozzle and hot water inlet pipe, all in closing condition, needs charging, the valve of just performing fighting on feed-pipe, need discharging, just open the valve on discharge nozzle, if desired heating water, just opens the valve on hot water inlet pipe.
Sealed bolster plate and position limiting sealed rib play good sealing function, so not only prevent that the foul smell in casing from overflowing, and the environment of a kind of sealed thermal insulating of prior creation, improves the efficiency of anaerobically fermenting, and then improve the turnout of biogas.Corrosion-resistant adiabator layer plays good heat insulation effect, to prevent that the temperature in casing from declining very soon.
The biogas that the utility model produces enters into and in devulcanizer, carries out desulfurization, then be stored in the middle of gas storage holder, and then using respectively gas in gas storage holder to generate electricity by biogas electricity generation apparatus and biogas heating unit heats, warms oneself, cooks, bathing etc.
The taking-up of the natural pond slag in casing adopts raises cover plate and takes out, and natural pond liquid is discharged by the discharge nozzle on casing, and natural pond liquid can directly apply field by field irrigation, after also can heating again, is entered into and in casing, is carried out circulation anaerobic fermentation operation by natural pond liquid refluxing opening.
The utility model is reasonable in design, simple in structure, good airproof performance, the sewage ight soil in anaerobic fermentation process is stirred, contribute to improve anaerobically fermenting efficiency and biogas output, and natural pond slag is carried out to a series of processing, finally make fertilizer, practical, be easy to apply.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of controlled cluster case type proving room in the middle of Fig. 1;
Fig. 3 is the structural representation of heating unit in Fig. 1.
Embodiment
As Fig. 1, shown in Fig. 2 and Fig. 3, biogas recirculation formula anaerobically fermenting of the present utility model fertilizer system processed, comprise sewage excrement pond 27, fermentation pretreatment pool 28, solar water heater 29, controlled cluster case type proving room 30, material-output tank 37, heating unit 47, settling tank 38, rough filtering device 39, mixing stirring device 40, fine filtering device 41, dryer 42, formed granulating device 43 and wrapping machine 44, controlled cluster case type proving room 30 is provided with hot water inlet, methane outlet, the slag outlet of liquid natural pond, natural pond and natural pond liquid refluxing opening, the outlet of sewage excrement pond 27 is connected with the import of fermentation pretreatment pool 28 by the first soiling solution pipe 31, the outlet of fermentation pretreatment pool 28 is connected with the import of controlled cluster case type proving room 30 by the second soiling solution pipe 32, the water outlet of solar water heater 29 is connected with the hot water inlet of fermentation pretreatment pool 28 and controlled cluster case type proving room 30 respectively by two hot-water lines 36, on two hot-water lines 36, be respectively equipped with hot-water valve 35, the slag outlet of liquid natural pond, natural pond is connected by the 3rd soiling solution pipe 45 with the import of material-output tank 37, the outlet of material-output tank 37 is connected by the 4th soiling solution pipe 46 with the import of settling tank 38, the discharge port of settling tank 38 is connected with the opening for feed of rough filtering device 39, the discharge port of rough filtering device 39 is connected with the opening for feed of mixing stirring device 40, the discharge port of mixing stirring device 40 is connected with the opening for feed of fine filtering device 41, the discharge port of fine filtering device 41 is connected with the opening for feed of dryer 42, the discharge port of dryer 42 is connected with the opening for feed of formed granulating device 43, the discharge port of formed granulating device 43 is connected with the opening for feed of wrapping machine 44.
Heating unit 47 comprises hot well tank 48, hot well tank 48 bottoms are provided with methane combustion furnace 49, hot well tank 48 is provided with filler 50 and air dispelling hole 51, the interior heat exchange coil 52 of hot well tank 48, the import of heat exchange coil 52 is connected with the liquid outlet of material-output tank 37 by the 5th soiling solution pipe 53, the outlet of heat exchange coil 52 is connected with the natural pond liquid refluxing opening of controlled cluster case type proving room 30 by the 6th soiling solution pipe 54, on the first soiling solution pipe 31, the second soiling solution pipe 32, the 3rd soiling solution pipe 45, the 4th soiling solution pipe 46 and the 5th soiling solution pipe 53, is equipped with sewage valve 33 and sump pump 34.
Controlled cluster case type proving room 30 comprises the cylindrical circular casing 1 of open top, described casing 1 inwall is provided with corrosion-resistant adiabator layer 2, one upper lateral part of casing 1 is connected with feed-pipe 3, the opposite side bottom of casing 1 is provided with discharge nozzle 4, discharge nozzle 4 is located in the slag outlet of liquid natural pond, natural pond, and casing 1 middle part is provided with the temperature sensor 5 extending in casing 1;
Casing 1 top is provided with cover plate 6, cover plate 6 is provided with the motor 7 and the step-down gear 8 that are in transmission connection, step-down gear 8 is located at cover plate 6 middle parts, motor 7 is located on step-down gear 8, the power wheel drive end of step-down gear 8 is connected with the stir shaft 9 that vertically stretches to casing 1 inside, stir shaft 9 is provided with at least agitator arm 10 of one deck, every all setting vertical with stir shaft 9 of agitator arm 10, and the upper surface of agitator arm 10 and lower surface are respectively equipped with agitating vane 11;
Methane outlet and natural pond liquid refluxing opening are established on the cover board; On cover plate 6, be connected with hot water inlet pipe 12 and biogas and go out pipe 13, biogas goes out pipe 13 and is located in methane outlet, on cover plate 6, offer porthole 14, on cover plate 6, be provided with at porthole 14 places the sealing cover 15 being hinged with for opening and closing porthole 14, sealing cover 15 is provided with handle 16;
Feed-pipe 3, discharge nozzle 4, biogas go out on pipe 13 and hot water inlet pipe 12 to be equipped with the valve 17 being positioned at outside casing 1.
Cover plate 6 lower surfaces are provided with the position limiting sealed rib 18 of annular, the outer wall of position limiting sealed rib 18 contacts with corrosion-resistant adiabator layer 2 inwalls, between cover plate 6 lower surfaces and casing 1 upper surface, be provided with the sealed bolster plate 19 of annular, sealed bolster plate 19 is made by playing flexible materials, and sealed bolster plate 19 is positioned at position limiting sealed rib 18 outsides.
Casing 1 bottom is radially provided with two and is cross-shaped backstay 20, two backstays 20 be provided with cylinder 21 in its right-angled intersection place, cylinder 21 overlaps with the medullary ray of casing 1, bearing 22 is installed in cylinder 21, stir shaft 9 is located in the inner ring of bearing 22, bearing 22 upsides and downside are equipped with lock packing 23, and wherein one deck agitating vane 11 is positioned at the below of two backstays 20.
Solar water heater 29, material-output tank 37, settling tank 38, rough filtering device 39, mixing stirring device 40, fine filtering device 41, dryer 42, formed granulating device 43 and wrapping machine 44 in the middle of the utility model are existing mature technology, and concrete structure repeats no more.
The utility model is in the time that work is used, sewage ight soil in sewage excrement pond 27 is transported in fermentation pretreatment pool 28 by sump pump 34, first pre-treatment contributes to lower one anaerobically fermenting operation so by fermentation, improve factor of created gase, and then through sump pump 34, the pretreated sewage ight soil of fermentation is transported in controlled cluster case type proving room 30, meanwhile contribute to ferment pre-treatment and the anaerobically fermenting of the hot water in solar water heater 29, the motor 7 of controlled cluster case type proving room 30 drives stir shaft 9 to rotate by step-down gear 8, agitating vane 11 on stir shaft 9 stirs the sewage ight soil in casing 1, improve the effect of anaerobically fermenting, thereby raising biogas output.Sewage ight soil ferments after for some time in controlled cluster case type proving room, natural pond slag and natural pond liquid are drained into material-output tank 37 by the 3rd soiling solution pipe 45, material-output tank 37 interior natural pond liquid and natural pond slag enter in settling tank 38 by the 4th soiling solution pipe 46 again, through the deposition in settling tank 38, artificial or excavator is sent to natural pond slag in rough filtering device 39, the natural pond slag of bulk is filtered out to be sent in controlled cluster case type proving room again and carry out anaerobically fermenting, be fed in mixing stirring device 40 by the natural pond slag of rough filtering device 39, add original soil, humic acids, nitrogenous fertilizer, phosphate fertilizer, potash fertilizer and trace element are uniformly mixed operation, then compound is sent in fine filtering device 41, the particle filtration that is greater than 0.3cm is out imported in mixing stirring device 40 again, the particle that is less than 0.3cm enters into dryer 42 dries, enter into again formed granulating device 43 and carry out granulation, last wrapping machine 44 is packed the fertilizer of making, packaged fertilizer just can direct marketing.
The energy of heating unit 47 adopts the biogas of anaerobically fermenting, methane combustion furnace 49 is by the hot water heating in hot well tank 48, on the 5th soiling solution pipe 53 under the effect of sump pump 34, natural pond liquid enters in heat exchange coil 52 by the 5th soiling solution pipe 53, and the hot water of hot well tank 48 will enter into controlled cluster case type proving room 30 internal recycle utilizations by the 6th soiling solution pipe 54 after the heating of natural pond liquid.So also can reduce the amount of solar water heater 29 to the interior injection hot water of controlled cluster case type proving room 30.
Sewage ight soil is entered in casing 1 by feed-pipe 3, is discharged by discharge nozzle 4.Motor 7 drives stir shaft 9 to rotate by step-down gear 8, agitator arm 10 on stir shaft 9 stirs sewage ight soil, agitating vane 11 on agitator arm 10 upper surfaces and lower surface plays the effect that improves mixing effect, because stir shaft 9 is long, the stir shaft 9 that is arranged in stir shaft 9 bottoms just there will be swing at rotation process, will have influence on like this being well rotatably assorted between stir shaft 9 and cover plate 6, therefore the backstay 20 of right-angled intersection is set in casing 1 bottom, cylindrical shell in the middle of backstay 20 plays solid bearing 22 and the effect of lock packing 23 is installed, stir shaft 9 is located in the inner ring of bearing 22, so just play good positioning action, stop the swing of stir shaft 9 bottoms.
Material, in anaerobic fermentation process, need to add hot water in sewage ight soil, is added hot water and is monitored the temperature in casing 1 by temperature sensor 5, to improve anaerobically fermenting efficiency by hot water inlet pipe 12.Porthole 14 is for observing the interior anaerobically fermenting situation of casing 1, and sealing cover 15 plays good sealing function.
In anaerobic fermentation process, the valve 17 that biogas goes out on pipe 13 is opened, make like this biogas producing discharge continuously, valve 17 on feed-pipe 3, discharge nozzle 4 and hot water inlet pipe 12, all in closing condition, needs charging, the valve 17 of just performing fighting on feed-pipe 3, need discharging, just open the valve 17 on discharge nozzle 4, if desired heating water, just opens the valve 17 on hot water inlet pipe 12.
Sealed bolster plate 19 and position limiting sealed rib 18 play good sealing function, so not only prevent that the foul smell in casing 1 from overflowing, and the environment of a kind of sealed thermal insulating of prior creation, improves the efficiency of anaerobically fermenting, and then improve the turnout of biogas.Corrosion-resistant adiabator layer 2 plays good heat insulation effect, to prevent that the temperature in casing 1 from declining very soon.
The biogas that the utility model produces enters into and in devulcanizer, carries out desulfurization, then be stored in the middle of gas storage holder, and then using respectively gas in gas storage holder to generate electricity by biogas electricity generation apparatus and biogas heating unit 47 heats, warms oneself, cooks, bathing etc.
The natural pond liquid that the utility model produces and natural pond slag directly as fertilizer sources apply field, also can adopt series of process to produce fertilizer.The taking-up employing of the natural pond slag in casing 1 is raised cover plate 6 and is taken out, natural pond liquid is discharged by the discharge nozzle 4 on casing 1, natural pond liquid can directly apply field by field irrigation, after also can heating again, is entered into and in casing 1, is carried out circulation anaerobic fermentation operation by natural pond liquid refluxing opening.
The present embodiment is not done any pro forma restriction to shape of the present utility model, material, structure etc.; any simple modification, equivalent variations and modification that every foundation technical spirit of the present utility model is done above embodiment, all belong to the protection domain of technical solutions of the utility model.

Claims (4)

1. biogas recirculation formula anaerobically fermenting fertilizer system processed, it is characterized in that: comprise sewage excrement pond, fermentation pretreatment pool, solar water heater, controlled cluster case type proving room, material-output tank, heating unit, settling tank, rough filtering device, mixing stirring device, fine filtering device, dryer, formed granulating device and wrapping machine, controlled cluster case type proving room is provided with hot water inlet, methane outlet, the slag outlet of liquid natural pond, natural pond and natural pond liquid refluxing opening, the outlet of sewage excrement pond is connected with the import of fermentation pretreatment pool by the first soiling solution pipe, the outlet of fermentation pretreatment pool is connected with the import of controlled cluster case type proving room by the second soiling solution pipe, the water outlet of solar water heater is connected with the hot water inlet of fermentation pretreatment pool and controlled cluster case type proving room respectively by two hot-water lines, on two hot-water lines, be respectively equipped with hot-water valve, the slag outlet of liquid natural pond, described natural pond is connected by the 3rd soiling solution pipe with the import of material-output tank, the outlet of material-output tank is connected by the 4th soiling solution pipe with the import of settling tank, the discharge port of settling tank is connected with the opening for feed of rough filtering device, the discharge port of rough filtering device is connected with the opening for feed of mixing stirring device, the discharge port of mixing stirring device is connected with the opening for feed of fine filtering device, the discharge port of fine filtering device is connected with the opening for feed of dryer, the discharge port of dryer is connected with the opening for feed of formed granulating device, and the discharge port of formed granulating device is connected with the opening for feed of wrapping machine,
Heating unit comprises hot well tank, hot well tank bottom is provided with methane combustion furnace, hot well tank is provided with filler and air dispelling hole, heat exchange coil in hot well tank, the import of heat exchange coil is connected with the liquid outlet of material-output tank by the 5th soiling solution pipe, the outlet of heat exchange coil is connected with the natural pond liquid refluxing opening of controlled cluster case type proving room by the 6th soiling solution pipe, on the first soiling solution pipe, the second soiling solution pipe, the 3rd soiling solution pipe, the 4th soiling solution pipe and the 5th soiling solution pipe, is equipped with sewage valve and sump pump.
2. biogas recirculation formula anaerobically fermenting according to claim 1 fertilizer system processed, it is characterized in that: described controlled cluster case type proving room comprises the cylindrical circular casing of open top, described cabinet wall is provided with corrosion-resistant adiabator layer, one upper lateral part of casing is connected with feed-pipe, the opposite side bottom of casing is provided with discharge nozzle, discharge nozzle is located in the slag outlet of liquid natural pond, natural pond, and casing middle part is provided with the temperature sensor extending in casing;
Casing top is provided with cover plate, cover plate is provided with the motor and speed reducer being in transmission connection, step-down gear is located at cover plate middle part, motor is located on step-down gear, the power wheel drive end of step-down gear is connected with the stir shaft that vertically stretches to box house, stir shaft is provided with at least agitator arm of one deck, all arrange vertical with stir shaft of every agitator arm, and upper surface and the lower surface of agitator arm are respectively equipped with agitating vane;
Methane outlet and natural pond liquid refluxing opening are established on the cover board; On cover plate, be connected with hot water inlet pipe and biogas and go out pipe, biogas goes out pipe and is located in methane outlet, offers porthole on cover plate, on cover plate, is provided with at porthole place the sealing cover being hinged with for opening and closing porthole, and sealing cover is provided with handle;
Feed-pipe, discharge nozzle, biogas go out on pipe and hot water inlet pipe to be equipped with the valve being positioned at outside casing.
3. biogas recirculation formula anaerobically fermenting according to claim 2 fertilizer system processed, it is characterized in that: described cover plate lower surface is provided with the position limiting sealed rib of annular, the outer wall of position limiting sealed rib contacts with corrosion-resistant adiabator layer inwall, between cover plate lower surface and casing upper surface, be provided with the sealed bolster plate of annular, sealed bolster plate is made by playing flexible materials, and sealed bolster plate is positioned at position limiting sealed rib outside.
4. according to the biogas recirculation formula anaerobically fermenting fertilizer system processed described in claim 2 or 3, it is characterized in that: described lower box is radially provided with two and is cross-shaped backstay, two backstays be provided with cylinder in its right-angled intersection place, cylinder overlaps with the medullary ray of casing, bearing is installed in cylinder, stir shaft is located in the inner ring of bearing, and bearing upside and downside are equipped with lock packing, and wherein one deck agitating vane is positioned at the below of two backstays.
CN201320731282.3U 2013-11-19 2013-11-19 Biogas circulating-type anaerobic fermentation and organic fertilizer production system Expired - Fee Related CN203668258U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107056003A (en) * 2017-05-17 2017-08-18 巴马原种香猪农牧实业有限公司 A kind of sewage disposal system of plant

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107056003A (en) * 2017-05-17 2017-08-18 巴马原种香猪农牧实业有限公司 A kind of sewage disposal system of plant

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