CN203665717U - Novel three-sectional diamond circular saw web composite material base body - Google Patents

Novel three-sectional diamond circular saw web composite material base body Download PDF

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Publication number
CN203665717U
CN203665717U CN201320292835.XU CN201320292835U CN203665717U CN 203665717 U CN203665717 U CN 203665717U CN 201320292835 U CN201320292835 U CN 201320292835U CN 203665717 U CN203665717 U CN 203665717U
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composite material
circular saw
syllogic
tool rest
built
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CN201320292835.XU
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Chinese (zh)
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刘正刚
刘林
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Abstract

The utility model discloses a novel three-sectional diamond circular saw web composite material base body which comprises a metal disc arranged on the center portion, an embedded piece arranged on the middle portion and an embedded piece tool apron arranged on the periphery. The metal disc and the embedded piece tool apron are connected into a three-sectional combined base body structure through the embedded piece. The three-sectional structural base body has the advantages that the base body is light, capable of saving electricity, absorbing sound, reducing noise, reducing energy consumption and obviously increasing rigidity and suitable for the cutting mode that the cutting depth is small and the tool feeding distance is large and the cutting mode that the cutting depth is large and the tool feeding distance is small.

Description

Syllogic diamond circular saw sheet matrices of composite material
Technical field
The utility model relates to a kind of syllogic diamond circular saw sheet matrices of composite material.
Background technology
Prior art, the material that is used for the composite substrate for diamond circular saw blade of cutting stone material is polymeric material, its advantage be lightweight, starting current is little, power saving, noise is little, simple for production, energy consumption is low, but there is the shortcoming of thickness direction rigidity not as steel saw bit matrix, can only adapt to the mode of the cutting of little cutting-in, roughing feed, be not suitable with the mode of the cutting of large cutting-in, little feeding.
Utility model content
The problem existing for prior art, the purpose of this utility model is to provide the improved syllogic diamond circular saw sheet of a kind of structure matrices of composite material.
For achieving the above object, the utility model syllogic diamond circular saw sheet matrices of composite material, comprise the rosette in centre, the insert of middle part, peripheral built-in fitting tool rest, rosette and built-in fitting tool rest are connected to syllogic combination basal body structure by insert.
Further, described rosette is less than 4 light-weight metal by density and makes.
Further, described rosette is less than 4 hard aluminium alloy, titanium almag by density and makes.
Further, described rosette is greater than 7 steel metal by density and makes.
Further, described rosette is greater than 7 structural steel, tool steel by density and makes.
Further, the thickness direction cylindrical both sides of described rosette are provided with the shallow step that extends 2-50 millimeter to centre bore, and the boss of its formation is also drilled with some apertures, and this boss is used for being embedded in described insert.
Further, described insert is polymer matrix composite circle, and this polymer matrix composite circle is made up of thermosetting resin or thermoplastic resin.
Further, described built-in fitting tool rest is directly welded built-in fitting tool rest or machine card type built-in fitting tool rest.
Further, described boss is 0-1500 millimeter to the distance of described built-in fitting tool rest embedded part.
Further, it is 45-65 millimeter that overall width is exposed in the upper end of described built-in fitting tool rest, the thickness that its thickness is matrix, and the upper end of described built-in fitting tool rest is provided with the plane of 2 welding diamond segments, and its length is 8-18 millimeter.
The utility model adopts three stage structure matrix, and its advantage is both to have had light weight power saving; Absorbing sound and lowering noise; The feature that reduces energy consumption, has obviously increased again rigidity, and the mode that not only can adapt to little cutting-in roughing feed cutting also can adapt to large cutting-in, the mode of the cutting of little feeding.
Accompanying drawing explanation
Fig. 1 is the partial front elevation view of composite substrate for diamond circular saw blade;
Fig. 2 be in Fig. 1 A-A to cutaway view.
The specific embodiment
Below, with reference to accompanying drawing, the utility model is more fully illustrated, shown in the drawings of exemplary embodiment of the present utility model.But the utility model can be presented as multiple multi-form, and should not be construed as the exemplary embodiment that is confined to narrate here.But, these embodiment are provided, thereby make the utility model comprehensively with complete, and scope of the present utility model is fully conveyed to those of ordinary skill in the art.
For ease of explanation, here can use such as " on ", the space relative terms such as D score " left side " " right side ", the relation for element shown in key diagram or feature with respect to another element or feature.It should be understood that except the orientation shown in figure, spatial terminology is intended to comprise the different azimuth of device in using or operating.For example, if the device in figure is squeezed, be stated as the element that is positioned at other elements or feature D score will be positioned at other elements or feature " on ".Therefore, exemplary term D score can comprise upper and lower orientation both.Device can otherwise be located (90-degree rotation or be positioned at other orientation), and the relative explanation in space used here can correspondingly be explained.
As shown in Figure 1 and Figure 2, the utility model syllogic diamond circular saw sheet matrices of composite material, comprise the rosette 1 in centre, the insert 2 of middle part, peripheral built-in fitting tool rest 3, rosette 1 and built-in fitting tool rest 3 are connected to syllogic combination basal body structure by insert 2.
The material of rosette 1 can be that density is less than 4 light-weight metal as hard aluminium alloy, titanium almag etc., can be also that density is greater than 7 steel metal as structural steel, tool steel.Selection light material is conducive to reduce the weight of matrix, but material cost is higher.
The thickness direction cylindrical both sides of rosette 1 are provided with the shallow step that extends 2-50 millimeter to centre bore, and the boss 8 of its formation is also drilled with some apertures, and boss 8 is for being embedded in insert 2.
Insert 2 is polymer matrix composite circle, and this polymer matrix composite circle is polymer matrix composite firming body, is made up of thermosetting resin or thermoplastic resin, is also added with fibre reinforced materials and other auxiliary material simultaneously.Built-in fitting tool rest 3 is directly welded built-in fitting tool rest or machine card type built-in fitting tool rest.
The distance that boss 8 arrives built-in fitting tool rest 3 embedded parts, according to the format diameter difference of matrices of composite material and the consideration of other factors, can be selected between 0-1500 millimeter.Distance is shorter, and MATRIX STIFFNESS is stronger, but matrix weight increases to some extent, and noise reduction declines to some extent, directly affects the performance of composite substrate for diamond circular saw blade advantage.
Built-in fitting tool rest 3, overall width 6 is exposed for 45-65 millimeter in each upper end, the thickness that its thickness 4 is matrix, each upper end is provided with the plane of 2 welding diamond segments, and its length is 8-18 millimeter.
Embodiment 1:(, for the specification of 1.6 meters of matrix diameters, cuts hard marble slabs)
Because marble material is soft, required cutting force is little.As shown in Figure 1 and Figure 2, rosette 1 is selected the lightweight aluminium magnesium alloy plate of 6 millimeters thick, built-in fitting tool rest 3 is 400 millimeters with the distance 5 of rosette 1, rosette diameter 10=1600-100x2-400x2=600 (millimeter), dark 25 millimeters of shallow step 9, the plane long 7 of built-in fitting tool rest 3 is 14 millimeters; The lower thermosetting resin unsaturated polyester resin of intensity for polymer matrix composite, fibre reinforced materials is the grid glass fabric of 400 grams/m, adds initator and promoter and appropriate pearl filler by solidifying requirements.
For monolithic cutting marble, it is 120 millimeters of cutting-ins that its mill is cut consumption, 2 ms/min of feeding speeds, and effect is fine.
Embodiment 2:(is for the specification of 1.6 meters of matrix diameters, cutting granite sheet material)
Because granite material is hard, required cutting force is large.As shown in the figure, rosette 1 is selected the lightweight titanium magnesium-aluminum alloy plate of 7 millimeters thick, built-in fitting tool rest 3 is 250 millimeters with rosette 1 distance 5, rosette diameter 10=1600-100x2-250x2=900 (millimeter), dark 30 millimeters of shallow step 9, the plane long 7 of built-in fitting tool rest 3 is 15 millimeters; The higher thermosetting resin epoxy resin of intensity for polymer matrix composite, fibre reinforced materials is that the twin shaft glass fabric of 1000 grams/m adds curing agent and appropriate pearl filler by solidifying requirements, made matrices of composite material saw blade is used in mill and cuts " timely snow " granite, 20 millimeters of its monolithic cutting-ins, 2 ms/min of feeding speeds, effect is fine, changed with polymer matrix composite matrix saw blade can only cutting-in 5 millimeters, the production efficiency that feeding speed is 4 ms/min.

Claims (9)

1. syllogic diamond circular saw sheet matrices of composite material, it is characterized in that, this matrix comprises the rosette in centre, the insert of middle part, peripheral built-in fitting tool rest, and rosette and built-in fitting tool rest are connected to syllogic combination basal body structure by insert.
2. syllogic diamond circular saw sheet matrices of composite material as claimed in claim 1, is characterized in that, described rosette is less than 4 light-weight metal by density and makes.
3. syllogic diamond circular saw sheet matrices of composite material as claimed in claim 1, is characterized in that, described rosette is greater than 7 steel metal by density and makes.
4. syllogic diamond circular saw sheet matrices of composite material as claimed in claim 3, is characterized in that, described rosette is greater than 7 structural steel, tool steel by density and makes.
5. syllogic diamond circular saw sheet matrices of composite material as claimed in claim 1, it is characterized in that, the thickness direction cylindrical both sides of described rosette are provided with the shallow step that extends 2-50 millimeter to centre bore, the boss of its formation is also drilled with some apertures, and this boss is used for being embedded in described insert.
6. syllogic diamond circular saw sheet matrices of composite material as claimed in claim 1, is characterized in that, described insert is polymer matrix composite circle, and this polymer matrix composite circle is made up of thermosetting resin or thermoplastic resin.
7. syllogic diamond circular saw sheet matrices of composite material as claimed in claim 1, is characterized in that, described built-in fitting tool rest is directly welded built-in fitting tool rest or machine card type built-in fitting tool rest.
8. syllogic diamond circular saw sheet matrices of composite material as claimed in claim 5, is characterized in that, described boss is 0-1500 millimeter to the distance of described built-in fitting tool rest embedded part.
9. syllogic diamond circular saw sheet matrices of composite material as claimed in claim 1, it is characterized in that, it is 45-65 millimeter that overall width is exposed in the upper end of described built-in fitting tool rest, its thickness is the thickness of matrix, the upper end of described built-in fitting tool rest is provided with the plane of 2 welding diamond segments, and its length is 8-18 millimeter.
CN201320292835.XU 2013-05-27 2013-05-27 Novel three-sectional diamond circular saw web composite material base body Expired - Lifetime CN203665717U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104275745A (en) * 2013-07-11 2015-01-14 北京精准国汇技术有限公司 Diamond composite circular saw blade
CN106945183A (en) * 2017-04-24 2017-07-14 上海三足鼎新材料股份有限公司 Environment-friendly and energy-efficient stone material saw and its processing technology
CN109333834A (en) * 2018-12-26 2019-02-15 湖北攀峰钻石科技有限公司 A kind of wear-resisting type marble saw blade

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104275745A (en) * 2013-07-11 2015-01-14 北京精准国汇技术有限公司 Diamond composite circular saw blade
CN106945183A (en) * 2017-04-24 2017-07-14 上海三足鼎新材料股份有限公司 Environment-friendly and energy-efficient stone material saw and its processing technology
CN109333834A (en) * 2018-12-26 2019-02-15 湖北攀峰钻石科技有限公司 A kind of wear-resisting type marble saw blade
CN109333834B (en) * 2018-12-26 2020-08-21 湖北攀峰钻石科技有限公司 Wear-resisting type marble saw bit

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Granted publication date: 20140625