CN203665668U - Vacuum blank suction machine - Google Patents
Vacuum blank suction machine Download PDFInfo
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- CN203665668U CN203665668U CN201320874928.3U CN201320874928U CN203665668U CN 203665668 U CN203665668 U CN 203665668U CN 201320874928 U CN201320874928 U CN 201320874928U CN 203665668 U CN203665668 U CN 203665668U
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- clamp board
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- mould
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Abstract
The utility model discloses a vacuum blank suction machine which comprises a vacuum pumping assembly, a transmission assembly and a blank manufacturing die. The vacuum pumping assembly comprises a water collecting tank and a vacuum pump. The transmission assembly comprises a spindle box, a spindle and a driving motor. The blank manufacturing die comprises a die shaft, a left die clamping plate, a right die clamping plate and a forming plate. The water collecting tank is connected with the vacuum pump through a first pipeline. The vacuum pump is connected with the spindle box through a second pipeline. The two ends of the spindle box are provided with shaft holes. The spindle penetrates through the shaft holes and is installed on the spindle box through a bearing in a rotating mode. The two ends of the spindle extend out of the spindle box. The right end of the spindle is connected with the driving motor. The spindle is provided with a first conveying hole with one opened end in the axial direction of the spindle. The left die clamping plate, the forming plate and the right die clamping plate are sequentially arranged on the die shaft. The forming plate is of a rotating-face structure. A ceramic fiber thermal insulation product manufactured by the vacuum blank suction machine is firmer in structure, the requirement for the appearance is met, and material waste and machining procedures are reduced.
Description
Technical field
The utility model relates to a kind of manufacturing equipment of insulating product, particularly a kind of vacuum suction blank machine for the manufacture of the special-shaped insulating product of ceramic fibre.
Background technology
Along with the development of industrial technology level, the goods of the high-grade insulation material that Thermal Equipment is used present variation, the development trend that part is complicated.And adopt ceramic fibre as the heat insulating products of material with its outstanding heat-insulating property and rational cost, also more and more general in application.Existing traditional processing method is the mould that is connected with negative pressure line by stirred vessel, adsorbs ceramic fibre and moulding.The mode of this simple absorption, because ceramic fibre is all radially piling up along mould, because the inhomogeneous molding effect that will cause inhomogeneous and absorption that ceramic fibre distributes is undesirable, need to again process profile, to meet shape requirement, in process, can cause the waste of material, and the goods that adopt this processing mode to form, the accumulation mode of ceramic fibre causes its fastness also relatively poor, has also affected to a certain extent service life.In the process of work, need workman to put into stirred vessel to blanking mold and also will propose stirred vessel, also unusual inconvenience in operation, production efficiency is lower.
Utility model content
The purpose of this utility model is to overcome above shortcomings in prior art, and a kind of ceramic fibre insulating product that can produce is provided, not only sound construction, and meet shape requirement, reduce waste of material, the vacuum suction blank machine that working (machining) efficiency is high.
The technical scheme in the invention for solving the above technical problem is: this vacuum suction blank machine, comprise and vacuumize assembly, transmission component and blanking mold, vacuumize assembly and comprise water collect tank and vavuum pump, transmission component comprises main spindle box, main shaft and drive motors, blanking mold comprises mould shaft, left mold clamp board, right mold clamp board and profiled sheeting, water collect tank connects vavuum pump by the first pipeline, vavuum pump connects main spindle box by the second pipeline, the two ends of main spindle box offer axis hole, main shaft penetrates described axis hole and is rotatably installed on main spindle box by bearing, stretch out outside main spindle box at the two ends of main shaft, the axis hole at main spindle box two ends seals by sealing ring, the right-hand member of main shaft connects drive motors, main shaft is along offering the first transportation hole with an end opening on the axial direction of main shaft, left mold clamp board, profiled sheeting, right mold clamp board is successively set on mould shaft, profiled sheeting is surfaces of revolution structure, the right-hand member of mould shaft is fixedly connected with the left end of main shaft, mould shaft is along offering the second transportation hole with an end opening on the axial direction of mould shaft, the first transportation hole and the second transportation hole are communicated with, the part that is positioned at main spindle box on main shaft offers the first through hole that is communicated with the first transportation hole, the part that is positioned at profiled sheeting on mould shaft offers the second through hole that is communicated with the second transportation hole, on profiled sheeting, offer the third through-hole that is communicated with the second through hole, third through-hole is evenly distributed on profiled sheeting.
As from the foregoing, third through-hole, the second through hole, the second transportation hole, the first transportation hole, the first through hole is communicated with successively, vacuum suction blank machine is in work, the below of blanking mold arranges a casing that holds ceramic fiber cotton mixed slurry, drive motors drive shaft is rotated, thereby drive blanking mold to rotate, operating personnel use slurry the vessel of charge slurry is watered from top to down to profiled sheeting, under blanking mold constantly rotates, slurry is just adsorbed on profiled sheeting layer by layer, under the effect of vavuum pump, can in profiled sheeting, can form negative pressure, moisture in slurry can be absorbed, successively from third through-hole, the second through hole, the second transportation hole, the first transportation hole, the first through hole enters main spindle box, thereby finally sucked in water collect tank by vavuum pump.Because slurry is to cover layer by layer adsorption forming, therefore the combination between fiber is tightr, improve the fastness of blank, and this kind of processing method, break away from blanking mold in original processing method and be immersed in the state in slurry environment, the efficiency of its moisture absorption is higher, also further improved the fastness of blank, blank after moulding is owing to being to be made in the rotating course of work, its body structure surface transition meets the final moulding of product more, not needing that product is carried out to the extra material that goes processes, not only reduce waste of material, also reduced operating procedure, and do not need equipment to carry out complicated operation, improve operating efficiency.
As preferably, the two ends indent of main spindle box has columniform bearing fixed seat, and bearing is fixed in bearing fixed seat, and axis hole is opened on bearing fixed seat.Adopt this structure, structure is simpler, has also improved sealing effectiveness.
As preferably, on main spindle box, offer observation window, observation window is by being fixed on the lucite sealing on main spindle box.Adopt this structure, can be in the working condition that guarantees sealing in the situation that Real Time Observation inside.
As preferably, described main shaft and mould shaft adopt integral structure, wherein the diameter of mould shaft is less than the diameter of main shaft, on left mold clamp board and right mold clamp board, offer trepanning, mould shaft penetrates the trepanning on left mold clamp board and right mold clamp board, right mold clamp board is fixed between the shaft shoulder face and the right side of profiled sheeting between main shaft, mould shaft, and the left end of mould shaft is also fixed with hold-down nut, and left mold clamp board is fixed between profiled sheeting left side and hold-down nut.Adopt this structure to be applicable to the blank that weight is less, not only simple in structure, and unloading after hold-down nut, taking off left mold clamp board, can conveniently blank be taken off.
As preferably, also include roller mount, roller mount comprises and is arranged at the support at mould shaft two ends and is rotatably installed in the roller on support, the left end of described main shaft and the right-hand member of mould shaft offer external screw thread, the left end of main shaft and the right-hand member of mould shaft are fixed by outer connected nut, on mould shaft, be provided with shaft shoulder portion, on left mold clamp board and right mold clamp board, offer trepanning, mould shaft penetrates the trepanning on left mold clamp board and right mold clamp board, right mold clamp board is fixed between shaft shoulder portion and the right side of profiled sheeting, the left end of mould shaft is also fixed with hold-down nut, left mold clamp board is fixed between profiled sheeting left side and hold-down nut, the two ends of mould shaft are all erected on roller.Adopt this structure to be applicable to the blank that weight is larger, the stability of not only working is high, and is unloading after hold-down nut, takes off left mold clamp board, can conveniently blank be taken off.
As preferably, also be provided with thimble assembly, described thimble assembly comprises thimble seat, thimble axle, rotating disk and thimble, on thimble axle, offer external screw thread, thimble seat offers internal thread, thimble axle and thimble seat are threaded connection, and rotating disk and thimble are separately fixed at the two ends of thimble axle, and thimble axle and mould shaft are coaxially set.Rotation thimble axle, thimble axle moves relative to thimble seat, and thimble axle moves axially, and thimble withstands the left end of mould shaft, for the left end of mould shaft provides rotary support point, has improved the stability of blanking mold rotation.
The utility model compared with prior art, has the following advantages and effect: the ceramic fibre insulating product structure producing is more firm, and meets shape requirement, has reduced waste of material and manufacturing procedure.
Accompanying drawing explanation
Fig. 1 is the partial structurtes schematic diagram of the utility model embodiment 1.
Fig. 2 is the partial structurtes schematic diagram of the utility model embodiment 2.
The specific embodiment
Below in conjunction with accompanying drawing and by embodiment, the utility model is described in further detail, and following examples are to explanation of the present utility model and the utility model is not limited to following examples.
Referring to Fig. 1, the present embodiment vacuum suction blank machine, comprise and vacuumize assembly, transmission component and blanking mold, vacuumize assembly and comprise water collect tank and vavuum pump, transmission component comprises main spindle box 1, main shaft 2 and drive motors, blanking mold comprises mould shaft 3, left mold clamp board 4, right mold clamp board 5 and profiled sheeting 6, water collect tank connects vavuum pump by the first pipeline, vavuum pump connects main spindle box 1 by the second pipeline, on main spindle box 1, offer observation window 7, observation window 7 is by being fixed on the lucite sealing on main spindle box 1.The two ends indent of main spindle box 1 has columniform bearing fixed seat 8, bearing fixed seat 8 inner fixed bearings 9, and axis hole is opened on bearing fixed seat 8.Main shaft 2 penetrates axis hole and is rotatably installed on main spindle box 1 by bearing 9, stretch out outside main spindle box 1 at the two ends of main shaft 2, the axis hole at main spindle box 1 two ends seals by sealing ring 10, the right-hand member of main shaft 2 connects drive motors, main shaft 2 is along offering the first transportation hole 11 with an end opening on the axial direction of main shaft 2, left mold clamp board 4, profiled sheeting 6, right mold clamp board 5 is successively set on mould shaft 3, profiled sheeting 6 is surfaces of revolution structure, the right-hand member of mould shaft 3 is fixedly connected with the left end of main shaft 2, mould shaft 3 is along offering the second transportation hole 12 with an end opening on the axial direction of mould shaft 3, the first transportation hole 11 and the second transportation hole 12 are communicated with, the part that is positioned at main spindle box 1 on main shaft 2 offers the first through hole that is communicated with the first transportation hole 11, the part that is positioned at profiled sheeting 6 on mould shaft 3 offers the second through hole that is communicated with the second transportation hole 12, on profiled sheeting 6, offer the third through-hole that is communicated with the second through hole, third through-hole is evenly distributed on profiled sheeting 6.
In the present embodiment, main shaft 2 and mould shaft 3 adopt integral structure, wherein the diameter of mould shaft 3 is less than the diameter of main shaft 2, on left mold clamp board 4 and right mold clamp board 5, offer trepanning, mould shaft 3 penetrates the trepanning on left mold clamp board 4 and right mold clamp board 5, right mold clamp board 5 is fixed between the shaft shoulder face 13 and the right side of profiled sheeting 6 between main shaft 2, mould shaft 3, the left end of mould shaft 3 is also fixed with hold-down nut 14, and left mold clamp board 4 is fixed between the left side and hold-down nut 14 of profiled sheeting 6.
Through creation data statistics, adopt the vacuum suction blank machine described in the present embodiment to improve the productivity effect of nearly 12 times than the described traditional processing method of background technology; The ceramic fibre insulating product structure producing is more firm, and meets shape requirement, and product device shape regularity is guaranteed, be not more than ± 1mm of feature dimension error.The qualification rate of its profile reaches more than 99%, has reduced waste of material and manufacturing procedure.
Referring to Fig. 2, the present embodiment vacuum suction blank machine, comprise and vacuumize assembly, transmission component, blanking mold and roller mount 15 and thimble assembly, vacuumize assembly and comprise water collect tank and vavuum pump, transmission component comprises main spindle box 1, main shaft 2 and drive motors, blanking mold comprises mould shaft 3, left mold clamp board 4, right mold clamp board 5 and profiled sheeting 6, water collect tank connects vavuum pump by the first pipeline, vavuum pump connects main spindle box 1 by the second pipeline, on main spindle box 1, offer observation window 7, observation window 7 is by being fixed on the lucite sealing on main spindle box 1.The two ends indent of main spindle box 1 has columniform bearing fixed seat 8, bearing fixed seat 8 inner fixed bearings 9, and axis hole is opened on bearing fixed seat 8.Main shaft 2 penetrates axis hole and is rotatably installed on main spindle box 1 by bearing 9, stretch out outside main spindle box 1 at the two ends of main shaft 2, the axis hole at main spindle box 1 two ends seals by sealing ring 10, the right-hand member of main shaft 2 connects drive motors, main shaft 2 is along offering the first transportation hole 11 with an end opening on the axial direction of main shaft 2, left mold clamp board 4, profiled sheeting 6, right mold clamp board 5 is successively set on mould shaft 3, profiled sheeting 6 is surfaces of revolution structure, the right-hand member of mould shaft 3 is fixedly connected with the left end of main shaft 2, mould shaft 3 is along offering the second transportation hole 12 with an end opening on the axial direction of mould shaft 3, the first transportation hole 11 and the second transportation hole 12 are communicated with, the part that is positioned at main spindle box 1 on main shaft 2 offers the first through hole that is communicated with the first transportation hole 11, the part that is positioned at profiled sheeting 6 on mould shaft 3 offers the second through hole that is communicated with the second transportation hole 12, on profiled sheeting 6, offer the third through-hole that is communicated with the second through hole, third through-hole is evenly distributed on profiled sheeting 6.
In the present embodiment, roller mount 15 comprises and is arranged at the support at mould shaft 3 two ends and is rotatably installed in the roller on support, the right-hand member of the left end of main shaft 2 and mould shaft 3 offers external screw thread, the right-hand member of the left end of main shaft 2 and mould shaft 3 is fixing by outer connected nut 16, on mould shaft 3, be provided with 13 of the shaft shoulders, on left mold clamp board 4 and right mold clamp board 5, offer trepanning, mould shaft 3 penetrates the trepanning on left mold clamp board 4 and right mold clamp board 5, right mold clamp board 5 is fixed between 13 of the shaft shoulders and the right side of profiled sheeting 6, the left end of mould shaft 3 is also fixed with hold-down nut 14, left mold clamp board 4 is fixed between profiled sheeting 6 left sides and hold-down nut 14, the two ends of mould shaft 3 are all erected on roller.Thimble assembly comprises thimble seat 17, thimble axle 18, rotating disk 19 and thimble 20, on thimble axle 18, offer external screw thread, thimble seat 17 offers internal thread, thimble axle 18 and thimble seat 17 are threaded connection, rotating disk 19 and thimble 20 are separately fixed at the two ends of thimble axle 18, and thimble axle 18 and mould shaft 3 are coaxially set.
Through creation data statistics, adopt the vacuum suction blank machine described in the present embodiment to improve the productivity effect of nearly 12 times than the described traditional processing method of background technology; The ceramic fibre insulating product structure producing is more firm, and meets shape requirement, and product device shape regularity is guaranteed, be not more than ± 1mm of feature dimension error.The qualification rate of its profile reaches more than 99%, has reduced waste of material and manufacturing procedure.
Above content described in this description is only to the explanation of the utility model example.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment; only otherwise depart from the content of the utility model description or surmount this scope as defined in the claims, all should belong to protection domain of the present utility model.
Claims (6)
1. a vacuum suction blank machine, it is characterized in that: comprise and vacuumize assembly, transmission component and blanking mold, vacuumize assembly and comprise water collect tank and vavuum pump, transmission component comprises main spindle box, main shaft and drive motors, blanking mold comprises mould shaft, left mold clamp board, right mold clamp board and profiled sheeting, water collect tank connects vavuum pump by the first pipeline, vavuum pump connects main spindle box by the second pipeline, the two ends of main spindle box offer axis hole, main shaft penetrates described axis hole and is rotatably installed on main spindle box by bearing, stretch out outside main spindle box at the two ends of main shaft, the right-hand member of main shaft connects drive motors, main shaft is along offering the first transportation hole with an end opening on the axial direction of main shaft, left mold clamp board, profiled sheeting, right mold clamp board is successively set on mould shaft, profiled sheeting is surfaces of revolution structure, the right-hand member of mould shaft is fixedly connected with the left end of main shaft, mould shaft is along offering the second transportation hole with an end opening on the axial direction of mould shaft, the first transportation hole and the second transportation hole are communicated with, the part that is positioned at main spindle box on main shaft offers the first through hole that is communicated with the first transportation hole, the part that is positioned at profiled sheeting on mould shaft offers the second through hole that is communicated with the second transportation hole, on profiled sheeting, offer the third through-hole that is communicated with the second through hole, third through-hole is evenly distributed on profiled sheeting.
2. vacuum suction blank machine according to claim 1, is characterized in that: the two ends indent of main spindle box has columniform bearing fixed seat, and bearing is fixed in bearing fixed seat, and axis hole is opened on bearing fixed seat.
3. vacuum suction blank machine according to claim 1, is characterized in that: on described main spindle box, offer observation window, observation window is by being fixed on the lucite sealing on main spindle box.
4. according to the vacuum suction blank machine described in the arbitrary claim of claim 1-3, it is characterized in that: described main shaft and mould shaft adopt integral structure, wherein the diameter of mould shaft is less than the diameter of main shaft, shaft shoulder face is set between main shaft, mould shaft, on left mold clamp board and right mold clamp board, offer trepanning, mould shaft penetrates the trepanning on left mold clamp board and right mold clamp board, right mold clamp board is fixed between shaft shoulder face and the right side of profiled sheeting, the left end of mould shaft is also fixed with hold-down nut, and left mold clamp board is fixed between profiled sheeting left side and hold-down nut.
5. according to the vacuum suction blank machine described in the arbitrary claim of claim 1-3, it is characterized in that: also include roller mount, roller mount comprises and is arranged at the support at mould shaft two ends and is rotatably installed in the roller on support, the left end of described main shaft and the right-hand member of mould shaft offer external screw thread, the left end of main shaft and the right-hand member of mould shaft are fixed by outer connected nut, on mould shaft, be provided with shaft shoulder portion, on left mold clamp board and right mold clamp board, offer trepanning, mould shaft penetrates the trepanning on left mold clamp board and right mold clamp board, right mold clamp board is fixed between shaft shoulder portion and the right side of profiled sheeting, the left end of mould shaft is also fixed with hold-down nut, left mold clamp board is fixed between profiled sheeting left side and hold-down nut, the two ends of mould shaft are all erected on roller.
6. vacuum suction blank machine according to claim 5, it is characterized in that: be also provided with thimble assembly, described thimble assembly comprises thimble seat, thimble axle, rotating disk and thimble, on thimble axle, offer external screw thread, thimble seat offers internal thread, thimble axle and thimble seat are threaded connection, and rotating disk and thimble are separately fixed at the two ends of thimble axle, and thimble axle and mould shaft are coaxially set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320874928.3U CN203665668U (en) | 2013-12-30 | 2013-12-30 | Vacuum blank suction machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320874928.3U CN203665668U (en) | 2013-12-30 | 2013-12-30 | Vacuum blank suction machine |
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| Publication Number | Publication Date |
|---|---|
| CN203665668U true CN203665668U (en) | 2014-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320874928.3U Expired - Fee Related CN203665668U (en) | 2013-12-30 | 2013-12-30 | Vacuum blank suction machine |
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| CN (1) | CN203665668U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103722610A (en) * | 2013-12-30 | 2014-04-16 | 德清嘉合晶体纤维有限公司 | Vacuum billet sucking machine |
-
2013
- 2013-12-30 CN CN201320874928.3U patent/CN203665668U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103722610A (en) * | 2013-12-30 | 2014-04-16 | 德清嘉合晶体纤维有限公司 | Vacuum billet sucking machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140625 Termination date: 20171230 |
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| CF01 | Termination of patent right due to non-payment of annual fee |