CN203665658U - System for producing particleboards with three-waste wood materials - Google Patents
System for producing particleboards with three-waste wood materials Download PDFInfo
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- CN203665658U CN203665658U CN201420045741.7U CN201420045741U CN203665658U CN 203665658 U CN203665658 U CN 203665658U CN 201420045741 U CN201420045741 U CN 201420045741U CN 203665658 U CN203665658 U CN 203665658U
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Abstract
The utility model discloses a system for producing particleboards with three-waste wood materials. The system for producing the particleboards with the three-waste wood materials comprises a drum chipper, a ring flaker, a wet flake silo, a rotor dryer, a round vibrating screen and an airflow winnowing machine which are sequentially connected through conveyor systems; the outlet end of the airflow winnowing machine is connected with a surface dry silo and a core dry silo respectively; the surface dry silo and the core dry silo are connected with a glue blender through a shaving counter; the outlet end of the glue blender is sequentially connected with a sorting mechanical spreading machine, a slab cross-cut saw, a hot pressing machine, a slab flipping cooling machine, a dimension saw and a sander. The system for producing the particleboards with the three-waste wood materials has the advantages of using natural resources of crop straw such as cotton stalks to replace wood materials to produce the particleboards, thereby greatly reducing the cost of raw materials and improving the market competitiveness due to the fact that straw replaces wood to achieve waste recycling.
Description
Technical field
The utility model relates to a kind of particieboard production system, and specifically a kind of system of utilizing three scoots to produce particieboard, belongs to particieboard production equipment field.
Background technology
Particieboard is that a kind of leftover bits and pieces take deforestation residue, saw lumber production line, sawdust woodenware processing factory industrial wood waste are as raw material, apply Lauxite or other synthetic resin, under heating and pressurized conditions, the artificial board of being processed into, the Typical Representative that forest products processing industry turns waste into wealth, from its pillar industry that has just caused people's extensive concern and become wood working industry that is born.
Existing all kinds of particieboard enterprise build forest zone and rural area or surrounding area mostly in, and they mainly use small diameter grade log, felling or industrial wood waste and non-wooden plant fiber material to produce all kinds of particieboards.The raw material that existing particieboard is produced is relatively single, but cost is high.And the leftover bits and pieces of furniture, floor, wood artwork and the rim charge of wood-based plate and the powder that adds lustre to, sawdust, majority is discarded as refuse, has not only polluted environment but also has caused the wasting of resources.In addition, China's stalk resource is very abundant.According to statistics, annual available agricultural crop straw, as straw, Wheat Straw, jowar stalk, maize straw, shell, peanut shell, cocoanut shell, sugarcane, flax, pool fiber crops, jute, hemp etc. reach more than 700,000,000 ton.But these stalk major parts are taked the mode processing of on-site incineration, have both wasted natural resources, have polluted again environment.Name is called " environmental-protecting chipboard made from weedtree branches and manufacture method thereof " application number provides a kind of environmental-protecting chipboard made from weedtree branches and manufacture method thereof for the Chinese utility model patent of " CN200610026705.6 ".This particieboard is made up of weedtree branches, Furniture Factory's scoot, wood chip; Its manufacture method comprises following processing step: raw material choice, raw material are chipped, raw material flaking, particle drying, wood shavings sorting, wood shavings applying glue, mat formation, hot pressing, cooling, saw limit.。
Utility model content
In order to address the above problem, the utility model has designed a kind of system of utilizing three scoots to produce particieboard, and utilizing the natural resources such as such as cotton stalk of agricultural crop straw is to replace wood material to produce wood shavings meal, because stalk belongs to twice laid for wood, greatly reduce cost of material, improved the market competitiveness.
The technical solution of the utility model is:
A kind of system of utilizing three scoots to produce particieboard, comprise the drum chipper, ring flaker, wet wood shavings feed bin, rotor-type drier, round vibratory sieve, the air-flow winnowing machine that are connected successively by induction system, the port of export of described air-flow winnowing machine is connected with sandwich layer siccative storehouse with siccative storehouse, top layer respectively, and described siccative storehouse, top layer is evenly connected with glue mixer by chip metering device with sandwich layer siccative storehouse; The port of export of described glue mixer is connected with sorting type machinery spreading machine, flying cut-off saw, hot press, panel turnover cooling machine, Sawing machine and sander in turn.Raw material successively through chipping, flaking, wet wood shavings feed bin, dry, screening, siccative storehouse, glue mixing, mat formation, after briar hot pressing, cooling turnover panel, saw limit and sanding, obtain qualified particieboard finished product, wherein, raw material weight mark proportioning is: saw foam, wood shavings 54%, waste and old wood 14%, brush wood 18%, cotton stalk 14%.
Further, described Sawing machine comprises longitudinal Sawing machine and horizontal Sawing machine.
Further, described rotor-type drier is triple channel drying machine, has the effect of economy, efficient, energy-saving and environmental protection.
Further, between the port of export of described air-flow winnowing machine and siccative storehouse, top layer, be provided with sieve ring type sander.
Further, described round vibratory sieve is vibration separation screen.
Concrete technology flow process is as follows:
(1) raw material is delivered to drum chipper by belt conveyor, cuts into technological wood chips, and wood chip enters chip bin by induction system and stores, and then is cut into wood shavings through ring flaker, enters wet wood shavings feed bin by induction system;
(2) wood shavings that wet wood shavings feed bin is quantitatively exported are sent into rotor-type drier by conveying worm and are dried, make the moisture content of wood shavings reach technological requirement, then there is fire prevention conveying worm to deliver to round vibratory sieve and air-flow winnowing machine screens and selection by winnowing, what selection by winnowing went out cross force plane flower after the polishing of sieve ring type sander with the wood wool filtering out as top layer wood shavings, deliver to siccative storehouse, top layer by blower fan; The qualified wood shavings that selection by winnowing goes out are delivered to sandwich layer siccative storehouse by blower fan;
(3) top layer wood shavings, sandwich layer wood shavings are through feed bin discharging spiral, evenly enter glue mixer by the chip metering device post-equalization that calculates the weight.Glue, by additives such as Lauxite and paraffin wax emulsions, ammonium chlorides, forms by certain ratio requirement modulation, and according to the different resin added of watch core layer wood shavings, sends into after metering in glue mixer.Glue mixer makes to enter that wood shavings and glue in machine fully stirs, even glue;
(4) wood shavings after applying glue are delivered to sorting type machinery spreading machine by belt conveyor, on forming belt, form upper and lower surface fine and closely woven evenly, symmetrical, there is the wood shavings slab of grading structure, be cut into Len req through flying cut-off saw, then send in hot press, the hair plates after hot pressing is sent from transporter; Hair plates particieboard through roller platform transporter deliver on panel turnover cooling machine machinery naturally cooling after, by longitudinal Sawing machine and laterally Sawing machine saw limit.Finally saw the hair plates on limit and send into push pedal device, then carry out secondary sanding, make qualified particieboard finished product.
The utility model has the advantage of: utilizing the natural resources such as such as cotton stalk of agricultural crop straw is to replace wood material to produce wood shavings meal, because stalk belongs to twice laid for wood, greatly reduces cost of material, has improved the market competitiveness.
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment.
The specific embodiment
Below preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein is only for description and interpretation the utility model, and be not used in restriction the utility model.
Embodiment 1
As shown in Figure 1, a kind of system of utilizing three scoots to produce particieboard, comprise the drum chipper 1, ring flaker 2, wet wood shavings feed bin 3, rotor-type drier 4, round vibratory sieve 5, the air-flow winnowing machine 6 that are connected successively by induction system, the port of export of described air-flow winnowing machine 6 is connected with sandwich layer siccative storehouse 8 with siccative storehouse, top layer 7 respectively, and described siccative storehouse, top layer 7 is evenly connected with glue mixer 9 by chip metering device with sandwich layer siccative storehouse 8; The port of export of described glue mixer 9 is connected with sorting type machinery spreading machine 10, flying cut-off saw 11, hot press 12, panel turnover cooling machine 13, Sawing machine 14 and sander 15 in turn.Raw material successively through chipping, flaking, wet wood shavings feed bin, dry, screening, siccative storehouse, glue mixing, mat formation, after briar hot pressing, cooling turnover panel, saw limit and sanding, obtain qualified particieboard finished product, wherein, raw material weight mark proportioning is: saw foam, wood shavings 54%, waste and old wood 14%, brush wood 18%, cotton stalk 14%.
In addition, described Sawing machine 14 comprises longitudinal Sawing machine and horizontal Sawing machine.Described rotor-type drier 4 is triple channel drying machine, formed by three layers of cylinder, each layer is all equipped with stock guide, material moves along spiral stream guidance road under cylinder revolving force and hot blast graviational interaction, make material carry out sufficient heat exchange in three layers of cylinder, there is the effect of economy, efficient, energy-saving and environmental protection.Between the port of export of described air-flow winnowing machine 6 and siccative storehouse, top layer 7, be provided with sieve ring type sander 16.Described round vibratory sieve 5 is vibration separation screen.
Wherein, described triple channel drying machine is connected with air-introduced machine with cyclone separator successively, and the top of described cyclone separator is provided with air outlet and is connected with described air-introduced machine, and air outlet place is provided with filter screen, wood shavings can be filled into bottom, the bottom of described cyclone separator is provided with discharging opening.
Concrete technology flow process is as follows:
(1) raw material is delivered to drum chipper by belt conveyor, cuts into technological wood chips, and wood chip enters chip bin by induction system and stores, and then is cut into wood shavings through ring flaker, enters wet wood shavings feed bin by induction system;
(2) wood shavings that wet wood shavings feed bin is quantitatively exported are sent into rotor-type drier by conveying worm and are dried, make the moisture content of wood shavings reach technological requirement, then there is fire prevention conveying worm to deliver to round vibratory sieve and air-flow winnowing machine screens and selection by winnowing, what selection by winnowing went out cross force plane flower after the polishing of sieve ring type sander with the wood wool filtering out as top layer wood shavings, deliver to siccative storehouse, top layer by blower fan; The qualified wood shavings that selection by winnowing goes out are delivered to sandwich layer siccative storehouse by blower fan;
(3) top layer wood shavings, sandwich layer wood shavings are through feed bin discharging spiral, evenly enter glue mixer by the chip metering device post-equalization that calculates the weight.Glue, by additives such as Lauxite and paraffin wax emulsions, ammonium chlorides, forms by certain ratio requirement modulation, and according to the different resin added of watch core layer wood shavings, sends into after metering in glue mixer.Glue mixer makes to enter that wood shavings and glue in machine fully stirs, even glue;
(4) wood shavings after applying glue are delivered to sorting type machinery spreading machine by belt conveyor, on forming belt, form upper and lower surface fine and closely woven evenly, symmetrical, there is the wood shavings slab of grading structure, be cut into Len req through flying cut-off saw, then send in hot press, the hair plates after hot pressing is sent from transporter; Hair plates particieboard through roller platform transporter deliver on panel turnover cooling machine machinery naturally cooling after, by longitudinal Sawing machine and laterally Sawing machine saw limit.Finally saw the hair plates on limit and send into push pedal device, then carry out secondary sanding, make qualified particieboard finished product.
In addition, above-mentioned each equipment is except the pointed improvement structure of the utility model, and all the other structures all belong to prior art, thus seldom state, and all have sale on market.
Finally it should be noted that: the foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, although the utility model is had been described in detail with reference to previous embodiment, for a person skilled in the art, its technical scheme that still can record aforementioned each embodiment is modified, or part technical characterictic is wherein equal to replacement.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (4)
1. a system of utilizing three scoots to produce particieboard, it is characterized in that: comprise the drum chipper, ring flaker, wet wood shavings feed bin, rotor-type drier, round vibratory sieve, the air-flow winnowing machine that are connected successively by induction system, the port of export of described air-flow winnowing machine is connected with sandwich layer siccative storehouse with siccative storehouse, top layer respectively, and described siccative storehouse, top layer is evenly connected with glue mixer by chip metering device with sandwich layer siccative storehouse; The port of export of described glue mixer is connected with sorting type machinery spreading machine, flying cut-off saw, hot press, panel turnover cooling machine, Sawing machine and sander in turn.
2. system according to claim 1, is characterized in that: described Sawing machine comprises longitudinal Sawing machine and horizontal Sawing machine.
3. system according to claim 1 and 2, is characterized in that: described rotor-type drier is triple channel drying machine.
4. system according to claim 1 and 2, is characterized in that: between the port of export of described air-flow winnowing machine and siccative storehouse, top layer, be provided with sieve ring type sander.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420045741.7U CN203665658U (en) | 2014-01-24 | 2014-01-24 | System for producing particleboards with three-waste wood materials |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420045741.7U CN203665658U (en) | 2014-01-24 | 2014-01-24 | System for producing particleboards with three-waste wood materials |
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| CN203665658U true CN203665658U (en) | 2014-06-25 |
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| CN201420045741.7U Expired - Fee Related CN203665658U (en) | 2014-01-24 | 2014-01-24 | System for producing particleboards with three-waste wood materials |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105082316A (en) * | 2015-07-07 | 2015-11-25 | 鸿伟木业（仁化）有限公司 | Production process for eucalyptus veneer formaldehyde-free shaving board |
| CN106182328A (en) * | 2016-08-29 | 2016-12-07 | 广西华晟木业有限公司 | Twice sieve method removes the method that the bark in full Eucalyptus leftover pieces produces particieboard |
| CN106363714A (en) * | 2016-08-29 | 2017-02-01 | 广西华晟木业有限公司 | Method for producing environment-friendly particle board through continuous hot pressing of total eucalypt wood leftover material |
| CN107984592A (en) * | 2017-11-27 | 2018-05-04 | 万华生态板业(信阳)有限公司 | The manufacture method and stalk-shaving board of stalk-shaving board |
| CN109640552A (en) * | 2018-11-19 | 2019-04-16 | 临沂兴滕人造板机械有限公司 | A kind of servo controller device for briar |
| CN110919790A (en) * | 2019-12-24 | 2020-03-27 | 万华禾香板业（公安县）有限责任公司 | Secondary utilization method of straw board reclaimed materials, production method of straw board and equipment |
-
2014
- 2014-01-24 CN CN201420045741.7U patent/CN203665658U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105082316A (en) * | 2015-07-07 | 2015-11-25 | 鸿伟木业（仁化）有限公司 | Production process for eucalyptus veneer formaldehyde-free shaving board |
| CN106182328A (en) * | 2016-08-29 | 2016-12-07 | 广西华晟木业有限公司 | Twice sieve method removes the method that the bark in full Eucalyptus leftover pieces produces particieboard |
| CN106363714A (en) * | 2016-08-29 | 2017-02-01 | 广西华晟木业有限公司 | Method for producing environment-friendly particle board through continuous hot pressing of total eucalypt wood leftover material |
| CN106363714B (en) * | 2016-08-29 | 2019-08-13 | 广西华晟木业有限公司 | The method that environmentally friendly particieboard is produced using full Eucalyptus leftover pieces continuous hot-press |
| CN107984592A (en) * | 2017-11-27 | 2018-05-04 | 万华生态板业(信阳)有限公司 | The manufacture method and stalk-shaving board of stalk-shaving board |
| CN109640552A (en) * | 2018-11-19 | 2019-04-16 | 临沂兴滕人造板机械有限公司 | A kind of servo controller device for briar |
| CN110919790A (en) * | 2019-12-24 | 2020-03-27 | 万华禾香板业（公安县）有限责任公司 | Secondary utilization method of straw board reclaimed materials, production method of straw board and equipment |
| CN110919790B (en) * | 2019-12-24 | 2022-04-12 | 万华禾香板业（公安县）有限责任公司 | Secondary utilization method of straw board reclaimed materials, production method of straw board and equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140625 Termination date: 20210124 |
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| CF01 | Termination of patent right due to non-payment of annual fee |