CN203663778U - Island type composite coating production device - Google Patents

Island type composite coating production device Download PDF

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Publication number
CN203663778U
CN203663778U CN201420003540.0U CN201420003540U CN203663778U CN 203663778 U CN203663778 U CN 203663778U CN 201420003540 U CN201420003540 U CN 201420003540U CN 203663778 U CN203663778 U CN 203663778U
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China
Prior art keywords
low
mixing kettle
paint mixing
production
pneumatic diaphragm
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Expired - Fee Related
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CN201420003540.0U
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Chinese (zh)
Inventor
王玉清
邹漭漭
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Hunan Fa Lanya Coating Science And Technology Ltd
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Hunan Fa Lanya Coating Science And Technology Ltd
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Priority to CN201420003540.0U priority Critical patent/CN203663778U/en
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Abstract

The utility model discloses a device which can perform different composition according to the production technologies of different coating products and can meet the requirements of the production technologies of the products, and provides an island type composite coating production device which can realize whole set composition instead of independent metering, dispersing, grinding, stirring, filtering and packaging equipment so as to realize continuous mechanized production in the whole coating production process from metering and burdening to packaging of finished products. The island type composite coating production device comprises a powder material adding device, a liquid material adding device, a vacuum pump, a high-speed dispersing tank, an efficient horizontal sand mill, a low-speed paint mixing kettle, a semi-automatic filling machine, two bag filters, two pneumatic diaphragm pumps and four metering tanks.

Description

A kind of island formula composite dope process units
Technical field
The utility model relates to a kind of coating production device, relates in particular to a kind of island formula composite dope process units.
Background technology
Since reform and opening-up, the production of coating industry and the improvement of equipment obtain develop rapidly.Most enterprises has carried out process and technology innovation and enlarging, has introduced many process units and stand-alone device, and overall size has had certain raising.But coatings enterprises, in the process of setting up and develop, is emphasized, into locality service, to exist large and complete, small and comprehensive, kind is too much, and characteristic is few, and number of devices is many, the poor problem of process matching, occur that recruitment is many, control difficulty, production capacity is low, the phenomenon that producing cost is high.
The feature of coatings industry production technology is: the technological process of production is short, and production process is comparatively simple, and generally and colored paint synthetic by macromolecule resin prepared two large class operations and formed.The production equipment of many large series products can be general, and equipment is simple, unit operation, and large small enterprise can produce.The manufacturing process of coating is also uncomplicated, but controls not a duck soup.The quality of multi-assortment production to be carried out, do essence, ensure steady in a long-term, except raw material, formula, production technology and the detection means that will have, more need to have the production technology device of a set of scientific and precise, supporting with modernization robot control system(RCS) again, could effectively ensure the stable of product quality and improve.
Traditional coating production device, product quality is difficult to guarantee, and cost is high, and environment is had to certain influence, has restricted the development of coatings enterprises.The seal of producing equipment is subject to the impact of equipment and production procedure, cannot realize dream be dosed into packaging overall process produce in confined conditions, product quality is easily affected by environment, and solvent volatilization in process of production can not be effectively controlled, and product quality and environment are had a negative impact.Because the distance of carrying is longer, also cause unnecessary waste simultaneously.
It is extremely urgent how the coatings enterprises of China tackles international high-level competition of going together.Upgrade traditional concept, introduce Advanced Idea, transformation coating production device, improve enterprise competitiveness has become the central task of coatings enterprises comprehensively.
Utility model content
Technical problem to be solved in the utility model is: carry out different combinations according to different coating products production technologies, reach the requirement that meets product processes, a kind of island formula composite dope process units from independent metering, dispersion, grinding, stirring, filtration, packaging facilities to complete combination is provided, has realized the continuous mechanized of the coating material production overall process from batching to finished product packing and produced.
The utility model solves the technical scheme that its technical problem adopts: a kind of island formula composite dope process units, comprises powder material adding apparatus, liquid charging stock adding apparatus, vavuum pump, high speed dispersion tank, high efficient horizontal sand mill, low-speed paint mixing kettle, Semi-automatic machine for feeding bottles, two sack type filters, two pneumatic diaphragm pumps, quadruplet measuring tank; Described powder material adding apparatus is connected by pipeline with the top of high speed dispersion tank; Described liquid charging stock adding apparatus is connected with the top of quadruplet measuring tank, and wherein the bottom of two cover measuring tanks is connected with high speed dispersion tank, and the bottom of another two cover measuring tanks is connected with the top of low-speed paint mixing kettle; In described high speed dispersion tank and low-speed paint mixing kettle, be equipped with agitating device, top is equipped with additive charge door, and bottom is equipped with sewage draining exit; Described high speed dispersion tank top is connected with vavuum pump and is connected by pipeline, and bottom is connected with one end of a pneumatic diaphragm pump; The described pneumatic diaphragm pump other end is connected with the top of high efficient horizontal sand mill and a set of bag filter simultaneously, and the bottom of this bag filter and the top of low-speed paint mixing kettle are connected by pipeline; Described low-speed paint mixing kettle bottom is connected with one end of another pneumatic diaphragm pump, and the other end of this startup membrane pump is connected with the top of another set of bag filter by pipeline, the bottom of this bag filter is provided with discharging opening, and its positioned beneath has a Semi-automatic machine for feeding bottles.
The course of work of the utility model island formula composite dope process units is:
Start vavuum pump, in high speed dispersion tank, form negative pressure, powder or liquid material are added by corresponding charge door through corresponding measuring tank, and vavuum pump stops;
Start high speed dispersor, the requirement by material dispersion to coating process standard;
Start pneumatic diaphragm pump one, material is delivered to horizontal sand mill and grind, reach corresponding fineness requirement, enter low-speed paint mixing kettle by filter;
Start vavuum pump, form negative pressure in low-speed paint mixing kettle, paint is added to entrance with raw material by liquid charging stock and add, vavuum pump stops;
Start low-speed mixer, by even material stirring in still, reach technological standards requirement;
Start pneumatic diaphragm pump two, material is delivered to packing machine via filter and carry out finished product packing.
The beneficial effect of the utility model island formula composite dope process units is:
1) can complete independently metering, dispersion, grinding, stirring, filtration, vacuum and sealing pumping material, packaging overall process, reduced operator's labour intensity, realized the continuous mechanized of coating material production.
2) coating material production overall process is completed under air-tight state, the bubble that can reduce to greatest extent the volatilization of solvent in production process and produce due to mechanically actuated, can reach dustless equalization, contamination-free operation.
3) in production technology compact set, reduce the impact of human factor on product quality, easily realized the automation control of overall process.Need only on this basis supporting modern robot control system(RCS) again, can realize the full-automation of coating material production.
The utility model, island formula composite dope process units, has small-sized, compact, efficient, small investment, feature that reliability is strong, can improve the production environment of coating production enterprise.
Brief description of the drawings
Fig. 1 is the structural representation of a kind of island of the utility model formula composite dope process units.
In figure, 1, vavuum pump; 2, high speed dispersion tank; 3, pneumatic diaphragm pump one; 4, high efficient horizontal sand mill; 5, bag filter one; 6, low-speed paint mixing kettle; 7, pneumatic diaphragm pump two; 8, bag filter two; 9, Semi-automatic machine for feeding bottles; 11, measuring tank one; 12, measuring tank two; 13, measuring tank three; 14, measuring tank four; 15, powder material adding apparatus; 16, liquid charging stock adding apparatus; 21, additive charge door one; 22, sewage draining exit one; 61, additive charge door two; 62, sewage draining exit two.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Please refer to Fig. 1, this detailed description of the invention, a kind of island formula composite dope process units, comprises powder material adding apparatus, liquid charging stock adding apparatus, vavuum pump, high speed dispersion tank, high efficient horizontal sand mill, low-speed paint mixing kettle, Semi-automatic machine for feeding bottles, bag filter one, bag filter two, pneumatic diaphragm pump one, pneumatic diaphragm pump two, measuring tank one, measuring tank two, measuring tank three, measuring tank four.
Please refer to Fig. 1, described powder material adding apparatus is connected by pipeline with the top of high speed dispersion tank; Described liquid charging stock adding apparatus is connected with the top of measuring tank one, measuring tank two, measuring tank three, measuring tank four, wherein the bottom of measuring tank one and measuring tank two is connected with high speed dispersion tank, and the bottom of measuring tank three and measuring tank four is connected with the top of low-speed paint mixing kettle.
Please refer to Fig. 1, in described high speed dispersion tank, be provided with agitating device, top is provided with additive charge door one, and bottom is equipped with sewage draining exit one.
Please refer to Fig. 1, in described low-speed paint mixing kettle, be provided with agitating device, top is provided with additive charge door one, and bottom is equipped with sewage draining exit one.
Please refer to Fig. 1, described high speed dispersion tank top is connected with vavuum pump and is connected by pipeline, and bottom is connected with one end of pneumatic diaphragm pump one; The described pneumatic diaphragm pump other end is connected with the top of high efficient horizontal sand mill and bag filter one simultaneously, and the bottom of bag filter one and the top of low-speed paint mixing kettle are connected by pipeline; Described low-speed paint mixing kettle bottom is connected with one end of pneumatic diaphragm pump two, and the other end of startup membrane pump two is connected with the top of bag filter two by pipeline, and the bottom of bag filter two is provided with discharging opening, and its positioned beneath has a Semi-automatic machine for feeding bottles.
Please refer to Fig. 1, this detailed description of the invention, the course of work of island formula composite dope process units is:
Start vavuum pump, in high speed dispersion tank, form negative pressure, powder adds entrance by powder material adding apparatus from powder material and adds, and liquid material is added in high speed dispersion tank by corresponding charge door through measuring tank one and measuring tank two, and vavuum pump stops;
Start high speed dispersor, the requirement by material dispersion to coating process standard;
Start pneumatic diaphragm pump one, material is delivered to horizontal sand mill and grind, reach corresponding fineness requirement, enter low-speed paint mixing kettle by filter;
Start vavuum pump, form negative pressure in low-speed paint mixing kettle, paint is added to entrance by liquid charging stock adding apparatus from liquid charging stock with raw material and add, liquid material is added in low-speed paint mixing kettle by corresponding charge door through measuring tank three and measuring tank four, and vavuum pump stops;
Start low-speed mixer, by even material stirring in still, reach technological standards requirement;
Start pneumatic diaphragm pump two, material is delivered to packing machine via filter and carry out finished product packing.
This detailed description of the invention, island formula composite dope process units, has small-sized, compact, efficient, small investment, feature that reliability is strong, can improve the production environment of coating production enterprise.
By reference to the accompanying drawings the utility model is carried out to exemplary description above; obvious realization of the present utility model is not subject to the restrictions described above; as long as the various improvement that adopted technical solutions of the utility model to carry out; or say that without improvement design of the present utility model and technical scheme are applied to other occasions, all in protection domain of the present utility model.

Claims (1)

1.Yi Zhong island formula composite dope process units, it is characterized in that, comprise powder material adding apparatus, liquid charging stock adding apparatus, vavuum pump, high speed dispersion tank, high efficient horizontal sand mill, low-speed paint mixing kettle, Semi-automatic machine for feeding bottles, two sack type filters, two pneumatic diaphragm pumps, quadruplet measuring tank;
Described powder material adding apparatus is connected by pipeline with the top of high speed dispersion tank; Described liquid charging stock adding apparatus is connected with the top of quadruplet measuring tank, and wherein the bottom of two cover measuring tanks is connected with high speed dispersion tank, and the bottom of another two cover measuring tanks is connected with the top of low-speed paint mixing kettle; In described high speed dispersion tank and low-speed paint mixing kettle, be equipped with agitating device, top is equipped with additive charge door, and bottom is equipped with sewage draining exit; Described high speed dispersion tank top is connected with vavuum pump and is connected by pipeline, and bottom is connected with one end of a pneumatic diaphragm pump; The described pneumatic diaphragm pump other end is connected with the top of high efficient horizontal sand mill and a set of bag filter simultaneously, and the bottom of this bag filter and the top of low-speed paint mixing kettle are connected by pipeline; Described low-speed paint mixing kettle bottom is connected with one end of another pneumatic diaphragm pump, and the other end of this startup membrane pump is connected with the top of another set of bag filter by pipeline, the bottom of this bag filter is provided with discharging opening, and its positioned beneath has a Semi-automatic machine for feeding bottles.
CN201420003540.0U 2014-01-04 2014-01-04 Island type composite coating production device Expired - Fee Related CN203663778U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420003540.0U CN203663778U (en) 2014-01-04 2014-01-04 Island type composite coating production device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420003540.0U CN203663778U (en) 2014-01-04 2014-01-04 Island type composite coating production device

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CN203663778U true CN203663778U (en) 2014-06-25

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104263219A (en) * 2014-09-16 2015-01-07 潍坊市宏源防水材料有限公司 Novel production device and process of polyurethane waterproof paint
CN104399400A (en) * 2014-12-15 2015-03-11 蔡澳明 Integrated printing adhesive cement manufacturing equipment
CN106390860A (en) * 2016-10-31 2017-02-15 重庆瑞恩涂料有限公司 Colored paint production system adopting solar energy to supply electricity
CN106422939A (en) * 2016-10-31 2017-02-22 重庆瑞恩涂料有限公司 Coating production system capable of realizing color matching of coatings
WO2019104609A1 (en) * 2017-11-30 2019-06-06 惠州市永明丰实业有限公司 Preparation device for matte film coating paint and preparation method therefor
CN111434730A (en) * 2019-01-22 2020-07-21 青岛明派水漆有限公司 Water-based paint dispersing process
CN111632510A (en) * 2020-06-28 2020-09-08 三棵树涂料股份有限公司 Closed coating manufacturing system and method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104263219A (en) * 2014-09-16 2015-01-07 潍坊市宏源防水材料有限公司 Novel production device and process of polyurethane waterproof paint
CN104399400A (en) * 2014-12-15 2015-03-11 蔡澳明 Integrated printing adhesive cement manufacturing equipment
CN106390860A (en) * 2016-10-31 2017-02-15 重庆瑞恩涂料有限公司 Colored paint production system adopting solar energy to supply electricity
CN106422939A (en) * 2016-10-31 2017-02-22 重庆瑞恩涂料有限公司 Coating production system capable of realizing color matching of coatings
WO2019104609A1 (en) * 2017-11-30 2019-06-06 惠州市永明丰实业有限公司 Preparation device for matte film coating paint and preparation method therefor
CN111434730A (en) * 2019-01-22 2020-07-21 青岛明派水漆有限公司 Water-based paint dispersing process
CN111632510A (en) * 2020-06-28 2020-09-08 三棵树涂料股份有限公司 Closed coating manufacturing system and method

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C14 Grant of patent or utility model
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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140625

Termination date: 20170104

CF01 Termination of patent right due to non-payment of annual fee