CN203663769U - Novel special equipment for mixing paint on steel structures - Google Patents

Novel special equipment for mixing paint on steel structures Download PDF

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Publication number
CN203663769U
CN203663769U CN201320810241.3U CN201320810241U CN203663769U CN 203663769 U CN203663769 U CN 203663769U CN 201320810241 U CN201320810241 U CN 201320810241U CN 203663769 U CN203663769 U CN 203663769U
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China
Prior art keywords
special equipment
storage bucket
guide shaft
steel structure
structure coating
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Expired - Fee Related
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CN201320810241.3U
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Chinese (zh)
Inventor
黄镇
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ANHUI WEIHONG STEEL STRUCTURE GROUP Co Ltd
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ANHUI WEIHONG STEEL STRUCTURE GROUP Co Ltd
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Abstract

The utility model relates to novel special equipment for mixing paint on steel structures. The special equipment comprises a bracket, a storage barrel fixedly arranged on the bracket, motors fixedly arranged on the bracket and located on the outer side of the storage barrel circumference and a mixing blade located inside the storage barrel and connected with the motors, wherein the bracket comprises a machine frame and an annular supporting plate fixed above the machine frame; the storage barrel comprises a barrel body, a foot part arranged on the outer peripheral edge of the barrel body bottom and a central part arranged on the inner side of the foot part; the four motors are fixed on the annular supporting plate and uniformly distributed on the outer circumference of the storage barrel; the mixing blade comprises poking vanes, radial rods fixedly connected with the poking vanes and a driving guide shaft fixedly connected with the radial rods; bearing supports are arranged on the outer side of the driving guide shaft circumference; the bearing supports are fixedly connected with the annular supporting plate; the six radial rods are uniformly distributed on the outer side of the driving guide shaft circumference; the six poking vanes are arc-shaped and adjacent poking vanes are distributed in an axially symmetric way. According to the utility model, the mixing quality of the coating paint on the steel structures not only can be greatly improved, but also the working efficiency can be remarkably improved.

Description

A kind of new steel structure coating mixes special equipment
Technical field
The utility model relates to steel construction technical field, is specifically related to a kind of new steel structure coating and mixes special equipment.
Background technology
The important step in the antirust process of anticorrosion of steel structure is not only in application, still ensures the important process measure of structure durability and security.In China, the economic loss causing due to metal erosion is every year up to more than 30,000,000,000 yuan.With the aggravation of the impact of environment and atmosphere pollution, the requirement for anticorrosion of various steel construction pieces and anticorrosion grade are also more and more higher.
The anticorrosive paint that steel construction is conventional is rich zinc class paint.Zinc rich paint, as long-acting type steel construction anticorrosive paint, has antiseptic property strong, excellent heat resistance, and the advantage such as adhesive force is good is used widely in steel construction industry.In the nonvolatile component of zinc rich paint, metallic zinc content has 80%, 70%, 60% 3 kind of grade, and therefore such finished product coating very easily precipitates.If before application, can not fully mix, can, because effective film forming matter such as various auxiliary agents and base-material disperses not evenly to affect film performance and film aberration, reduce antiseptic property on the one hand; Can cause on the other hand the serious waste of material.Existing blending process time and effort consuming, and require very high to operating personnel.Moreover, existing uniform mixing equipment hand-held mixer and common electric mixing plant, easily at internal fluid generation rule streamline, cannot effectively reach and mix requirement, cause material waste and antiseptic property to decline.
Utility model content
The purpose of this utility model is to provide a kind of new steel structure paint to mix special equipment, and this equipment can make coating fully mix, and makes it reach the requirement of coating antirust, anti-corrosive performance, avoids the waste of material.
For achieving the above object, the utility model has adopted following technical scheme: a kind of new steel structure coating mixes special equipment, comprises support, is installed in the storage bucket on support, the stirring vane that is installed on support and is positioned at the motor of storage barrel periphery and is positioned at storage bucket and is connected with motor.
Described support comprises frame and the ring-type gripper shoe that is installed in frame top, and described ring-type gripper shoe is located on storage bottom of the barrel excircle.Described motor is 4 fire-proof motors that are fixed in ring-type gripper shoe, and is uniformly distributed along storage bucket excircle.Described motor is used for driving the forward and reverse rotation of stirring vane, and then drives the coating liquid in storage bucket to flow, and makes to stir the nonvolatile matter precipitating in finished product coating and moves.By 4 fire-proof motors are uniformly distributed along a storage bucket excircle, even the angle between adjacent two motors is 90 degree, can under the mating reaction of stirring vane, prevent that fluid from producing localized precipitation again because of regular motion.In addition, by adopting fire-proof motor, improved the safety coefficient of equipment.Described ring-type gripper shoe not only can be fixed fire-proof motor, can also on storage bucket excircle, play spacing and fixation to storage bucket, and while making equipment work, radial-play does not occur storage bucket, improves stabilization of equipment performance.
Described stirring vane comprise dial leaf, with dial the spoke bar that is fixedly linked of leaf and the transmission guide shaft being fixedly linked with spoke bar.Described transmission guide shaft is connected with motor shaft by shaft coupling.Described transmission guide shaft periphery is provided with bearing spider, and described bearing spider and ring-type gripper shoe are fixedly linked.By shaft coupling, transmission guide shaft is connected with motor shaft, can makes motor shaft drive transmission guide shaft to rotate as driving shaft, and then drive group leaf and spoke bar to rotate.By the rotation direction of motor is set, stirring vane can be clockwise rotated, can rotate counterclockwise again.By being provided with bearing spider in transmission guide shaft periphery, can either there is a bracing reinforcement effect to transmission guide shaft, can ensure again the job stability of transmission guide shaft.
Described spoke bar is 6, and is uniformly distributed along transmission guide shaft periphery.Described to dial leaf be that 6 arcuations are dialled leaf, and adjacent arcuation is dialled leaf and distributed axisymmetricly.Specifically, adjacent two dial leaves taking with these two angular bisectors of dialling the spoke bar that leaves are connected as symmetry axis distributes axisymmetricly, namely make that adjacent to dial leaf extrados relative with extrados, intrados is relative with intrados.Dial leaf and spoke bar by such setting, can make stirring vane in the time rotating, make coating liquid produce turbulent flow, thereby avoid the generation of precipitation, coating is mixed more even.
Described storage bucket comprises staving, is located at the foot of staving bottom outer peripheral edges, and is located at the central portion of foot inner side; Described foot is outstanding to below, staving bottom, and described central portion is to top, staving bottom depression.Specifically, described outstanding and depression is sphere.Described group leaf and spoke bar are positioned at the top of Zhu Tong foot.By the bottom surface of storage bucket being made as to the downward outstanding sphere of outer peripheral edges and the sphere of mediad sunken inside, can increase on the one hand the intensity of storage bucket, can also make on the other hand the sediment in coating concentrate on foot, be easier to like this stirring vane and fully stir sediment, coating is fully mixed.
Described storage bucket is stainless steel cask, and storage bucket top is provided with inorganic spray gun input pipe.The bucket wall thickness of described stainless steel cask is 5mm.It is the stainless steel of 5mm that storage bucket is selected wall thickness, can either meet the requirement of strength of uniform mixing equipment, can not cause again the waste of material.
Advantage of the present utility model:
(1) the utility model by arranging 4 equally distributed motors on storage bucket excircle, and the adjacent arcuation of stirring vane is dialled to leaf and be made as distribution axisymmetricly, can ensure to produce in coating blending process turbulent phenomenon, thereby can effectively avoid causing inhomogeneous situation because fluid regular motion produces precipitation in prior art.Bed blending quality and application level that this not only can improve coating greatly, can also reduce obviously and increase work efficiency.
(2) the utility model takes many kinds of measures to ensure the stability of equipment work: the one, by ring-type gripper shoe being set in storage bottom of the barrel periphery, not only can fix fire-proof motor, can also on storage bucket excircle, play spacing and fixation to storage bucket, while making equipment work there is not radial-play in storage bucket.The 2nd, adopt fire-proof motor, improve the safety coefficient of equipment.The 3rd, by being provided with bearing spider in transmission guide shaft periphery, can either there is a bracing reinforcement effect to transmission guide shaft, can ensure again the job stability of transmission guide shaft.The 4th, adopt the stainless steel storage bucket that wall thickness is 5mm, can either meet the requirement of strength of uniform mixing equipment, can not cause again the waste of material.
(3) the utility model is by being made as the bottom surface of storage bucket on the downward outstanding sphere of outer peripheral edges and the sphere of mediad sunken inside, can increase on the one hand the intensity of storage bucket, can also make on the other hand the sediment in coating concentrate on foot, be easier to like this stirring vane and fully stir sediment, coating is fully mixed.
In sum, the utility model is under the control of controller, and driven by motor stirring vane carries out the forward of rule and rotates backward, and makes the insoluble matter particle that in coating, mass fraction is large be uniformly distributed and can be uniformly distributed with the material of easily layering.The uniform mixing equipment described in the utility model once amount of mixing is 150kg, and this not only greatly reduces cost of labor, also makes operating efficiency improve 7 times.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is that the A-A of Fig. 1 is to view;
Fig. 3 is the utility model stirring vane structural representation;
Fig. 4 is the utility model storage barrel structure schematic diagram.
Wherein:
1, storage bucket, 2, motor, 3, stirring vane, 4, frame, 5, ring-type gripper shoe, 6, bearing spider, 7, inorganic spray gun input pipe 11, staving, 12, foot, 13, central portion, 31, dial leaf, 32, spoke bar, 33, transmission guide shaft.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described further:
A kind of new steel structure coating as shown in Figure 1 and Figure 2 mixes special equipment, comprises support, is installed in the storage bucket 1 on support, the stirring vane that is installed on support and is positioned at the motor 2 of storage barrel 1 periphery and is positioned at storage bucket 1 and is connected with motor 2.Described motor 2 is connected with controller by holding wire.According to the difference of coating type and instructions for use, the mixing time that coating is required and curing time are all different, can set by the timer in controller mixing time, the rotating interval time of motor 2.By the Timer Controlling A.C. contactor in controller, and then the rotating of 4 motors 2 of control, reach the effect effectively mixing.
Described support comprises frame 4 and the ring-type gripper shoe 5 that is installed in frame 4 tops, and described ring-type gripper shoe 5 is located on storage bucket 1 bottom excircle.Described motor 2 is 4 fire-proof motors that are fixed in ring-type gripper shoe 5, and is uniformly distributed along storage bucket 1 excircle.Described motor 2 is used for driving the forward and reverse rotation of stirring vane 3, and then drives the coating liquid in storage bucket 1 to flow, and makes to stir the nonvolatile matter precipitating in finished product coating and moves.By 4 fire-proof motors are uniformly distributed along storage bucket 1 excircle, making the angle between adjacent two motors is 90 degree, can under the mating reaction of stirring vane 3, prevent that fluid from producing localized precipitation again because of regular motion.In addition, by adopting fire-proof motor, improved the safety coefficient of equipment.Described ring-type gripper shoe 5 not only can be fixed fire-proof motor, can also on storage bucket 1 excircle, play spacing and fixation to storage bucket 1, and while making equipment work, radial-play does not occur storage bucket, improves the stability of equipment.
Further, as shown in Figure 2 and Figure 3, described stirring vane 3 comprise dial leaf 31, with dial the spoke bar 32 that is fixedly linked of leaf 31 and the transmission guide shaft 33 being fixedly linked with spoke bar 32.Described transmission guide shaft 33 one end and spoke bar are fixedly linked, and the other end stretches out storage bucket 1 and is connected with motor 2.Described transmission guide shaft 33 is connected with motor shaft by shaft coupling.Described transmission guide shaft 33 periphery are provided with bearing spider 6, and described bearing spider 6 is fixedly linked with ring-type gripper shoe 5.By shaft coupling, transmission guide shaft 33 is connected with motor shaft, can makes motor shaft drive transmission guide shaft 33 to rotate as driving shaft, and then drive group leaf 31 and spoke bar 32 to rotate.By the rotation direction of motor 2 is set, stirring vane 3 can be clockwise rotated, can rotate counterclockwise again.By being provided with bearing spider 6 in transmission guide shaft 33 periphery, can either there is a bracing reinforcement effect to transmission guide shaft 33, can ensure again the job stability of transmission guide shaft 33.
Described spoke bar 32 is 6, and is uniformly distributed along transmission guide shaft 33 periphery.Described to dial leaf 31 be that 6 arcuations are dialled leaf, and adjacent arcuation is dialled leaf and distributed axisymmetricly.Specifically, adjacent two dial leaves 31 taking with these two angular bisectors of dialling the spoke bar 32 that leaves are connected as symmetry axis distributes axisymmetricly, namely make that adjacent to dial leaf extrados relative with extrados, intrados is relative with intrados.Dial leaf 31 and spoke bar 32 by such setting, can make stirring vane 3 in the time rotating, drive coating liquid to produce turbulent flow, avoid precipitating, coating is mixed more even.
Further, as shown in Figure 4, described storage bucket 1 comprises staving 11, is located at the foot 12 of staving 11 bottom outer peripheral edges, and is located at the central portion 13 of foot 12 inner sides; Described foot 12 is outstanding to staving 11 belows, bottom, and described central portion 13 is to staving 11 top, bottom depressions.Specifically, described outstanding and depression is sphere.Described group leaf 31 and spoke bar 32 are positioned at the top of Zhu Tong foot 12.By the bottom surface of storage bucket 1 being made as to the downward outstanding sphere of outer peripheral edges and the sphere of mediad sunken inside, can increase on the one hand the intensity of storage bucket, can also make on the other hand the sediment in coating concentrate on foot, be easier to like this stirring vane and fully stir sediment, coating is fully mixed.
Described storage bucket 1 is stainless steel cask, and as shown in Figure 1, storage bucket 1 top is provided with inorganic spray gun input pipe 7, and described inorganic spray gun input pipe 7 carries out steel structure coating for the coating fully mixing is input to spray gun.The bucket wall thickness of described stainless steel cask is 5mm.It is the stainless steel of 5mm that storage bucket 1 is selected wall thickness, can either meet the requirement of strength of uniform mixing equipment, can not cause again the waste of material.
Concrete use procedure of the present utility model is as follows:
First, finished product coating is imported in storage bucket 1, start fire-proof motor 2, motor 2 rotating speeds are adjusted to 20-30 per minute to be turned, make it drive stirring vane 3 to stir for the first time along a rotation direction, and according to coating job instruction, add corresponding rare dose or auxiliary agent (two component).Secondly, when liquid viscosity reaches after spraying requirement, motor 2 rotating speeds are adjusted to 50-60 per minute and turn, make it drive stirring vane 3 to carry out two-way stirring to liquid, make the coating in storage bucket 1 produce irregular turbulent flow.Described two-way stirring is the rotation direction that just changes at set intervals motor 2, and in the utility model, the rotation direction of the motor 2 change time interval is made as 60-120 second.Again, after mixing, the coating in storage bucket 1 just use airless sprayer will to reach the film forming matter that mixes requirement and be coated on uniformly the surface of hardware by negative pressure.If dual-component coating, needs to leave standstill and restart motor 2 after slaking in 20-30 minute again, the rotating speed turning with 50-60 per minute sprays.
The efficiency quality contrast of uniform mixing equipment described in the utility model and existing hand electric agitator is as shown in the table:
Figure 2013208102413100002DEST_PATH_IMAGE001
Known by upper table, uniform mixing equipment described in the utility model not only can reduce Spray For Anti-corrosion of Steel Structures quality greatly, can also obviously increase work efficiency.
Above-described embodiment is described preferred embodiment of the present utility model; not scope of the present utility model is limited; do not departing under the prerequisite of the utility model design spirit; various distortion and improvement that those of ordinary skill in the art make the technical solution of the utility model, all should fall in the definite protection domain of the utility model claims.

Claims (9)

1. a new steel structure coating mixes special equipment, it is characterized in that: comprise support, be installed in the storage bucket (1) on support, the stirring vane (3) that is installed on support and is positioned at the motor (2) of storage barrel (1) periphery and is positioned at storage barrel (1) and is connected with motor (2), described support comprises frame (4) and is installed in the ring-type gripper shoe (5) of frame (4) top, and described ring-type gripper shoe (5) is located on the excircle of storage bucket (1) bottom.
2. a kind of new steel structure coating according to claim 1 mixes special equipment, it is characterized in that: described storage bucket (1) comprises staving (11), be located at the foot (12) of staving (11) bottom outer peripheral edges and be located at the central portion (13) inside foot (12); Described foot (12) is outstanding to below, staving (11) bottom, and described central portion (13) is to top, staving (11) bottom depression.
3. a kind of new steel structure coating according to claim 1 mixes special equipment, it is characterized in that: described motor (2) is 4 fire-proof motors that are fixed in ring-type gripper shoe (5), and is uniformly distributed along storage bucket (1) excircle.
4. a kind of new steel structure coating according to claim 1 mixes special equipment, it is characterized in that: described stirring vane (3) comprise dial leaf (31), with dial the spoke bar (32) that is fixedly linked of leaf (31) and the transmission guide shaft (33) being fixedly linked with spoke bar (32); Described transmission guide shaft (33) periphery is provided with bearing spider (6), and described bearing spider (6) is fixedly linked with ring-type gripper shoe (5).
5. a kind of new steel structure coating according to claim 2 mixes special equipment, it is characterized in that: described storage bucket (1) is stainless steel cask, and storage bucket (1) top is provided with inorganic spray gun input pipe (7).
6. a kind of new steel structure coating according to claim 4 mixes special equipment, it is characterized in that: described transmission guide shaft (33) is connected with motor shaft by shaft coupling.
7. a kind of new steel structure coating according to claim 4 mixes special equipment, it is characterized in that: described spoke bar (32) is 6, and is uniformly distributed along transmission guide shaft (33) periphery.
8. a kind of new steel structure coating according to claim 4 mixes special equipment, it is characterized in that: described to dial leaf (31) be that 6 arcuations are dialled leaf, and adjacent arcuation is dialled leaf and distributed axisymmetricly.
9. a kind of new steel structure coating according to claim 5 mixes special equipment, it is characterized in that: the bucket wall thickness of described stainless steel cask is 5mm.
CN201320810241.3U 2013-12-11 2013-12-11 Novel special equipment for mixing paint on steel structures Expired - Fee Related CN203663769U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320810241.3U CN203663769U (en) 2013-12-11 2013-12-11 Novel special equipment for mixing paint on steel structures

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320810241.3U CN203663769U (en) 2013-12-11 2013-12-11 Novel special equipment for mixing paint on steel structures

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CN203663769U true CN203663769U (en) 2014-06-25

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103623727A (en) * 2013-12-11 2014-03-12 安徽伟宏钢结构集团股份有限公司 Novel blending device special for steel structure coating
CN111069164A (en) * 2019-12-13 2020-04-28 湖南文理学院 Can prevent belt cleaning device is retrieved to useless fine hair of jam

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103623727A (en) * 2013-12-11 2014-03-12 安徽伟宏钢结构集团股份有限公司 Novel blending device special for steel structure coating
CN111069164A (en) * 2019-12-13 2020-04-28 湖南文理学院 Can prevent belt cleaning device is retrieved to useless fine hair of jam

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20140625

Termination date: 20161211