CN203653931U - Device for adsorption forming of fiber - Google Patents
Device for adsorption forming of fiber Download PDFInfo
- Publication number
- CN203653931U CN203653931U CN201320837227.2U CN201320837227U CN203653931U CN 203653931 U CN203653931 U CN 203653931U CN 201320837227 U CN201320837227 U CN 201320837227U CN 203653931 U CN203653931 U CN 203653931U
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- Prior art keywords
- shaping box
- mesh mould
- box casing
- adsorption
- moulding
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Abstract
The utility model relates to a device for adsorption forming of fiber. The device mainly comprises a forming box body, an overhauling mounting door, a pneumatic drive mechanism, a control door plate, a mesh die lifting mechanism, an air suction inlet, an air outlet exhaust system, a conveying mechanism and a conveying hole. Compared with the prior art, the device has the advantages of capabilities of simplifying the production process and improving the production efficiency, and the like; the pneumatic drive mechanism is used for controlling fiber materials adsorbed in ten regions through a time relay to enable the fiber materials to be the same in density and different in thickness; a control panel is used for controlling ten air cylinders to be switched on or off in sequence to achieve uniform feeding and exhausting of all the regions.
Description
Technical field
The utility model relates to a kind of cotton fibre material felting device, especially relates to a kind of device for fibers adsorption moulding.
Background technology
In recent years, automotive sound-proof felt industry is risen a class technique (particularly automotive floor panel sound insulating pad series products) and is not equal thickness production technology of isodensity.No matter isodensity is equal thickness not---any position thickness of part is how, requires the density of material of component part consistent.Traditional technique way is using the thinner position of part as basic unit, and thick position is added the corresponding cushion block of filling and done filler, in addition assembled, bonding.While making like this Manufacture of Floor deadening felt, will make in advance the blank of several different sizes, then it is cooling, die-cut again that several blanks are placed on to the mould moulding of heating.Press of this kind of way is wanted two operative employees, and output just can reach 120, and manufacture craft is loaded down with trivial details, and efficiency is lower.
Utility model content
The purpose of this utility model is exactly to provide a kind of production technology of simplifying, the adsorption forming production equipment of enhancing productivity in order to overcome the defect that above-mentioned prior art exists.
The purpose of this utility model can be achieved through the following technical solutions:
For a device for fibers adsorption moulding, comprising:
Shaping box casing: keep sealing state so that fibers adsorption space to be provided, shaping box box house is evenly divided into some regions through longitudinal demarcation strip;
Door is installed in maintenance: be located at the both sides, front and back of shaping box casing, for repair apparatus and installation mold;
Pneumatic drive mechanism: be located at the front side of shaping box casing, be controlled to the fibers adsorption amount in some regions in flask casing;
Control door-plate: be located at shaping box box house, be controlled to the interior each region charging of flask casing and exhaust even;
Mesh mould elevating mechanism: be located at the both sides, front and back of shaping box casing, control the lifting of mesh mould;
Inlet scoop: be located at the top of shaping box casing, the fibrous material that enters into mesh mould is arrived to the each region being partitioned in shaping box casing by the effect of cylinder and blower fan;
Air outlet gas extraction system: be located at shaping box casing top, the negative pressure of eliminating in adsorption process drops fiber cake;
Conveying mechanism: be located at the below of shaping box casing, the fiber cake of moulding is delivered to heating and formation system;
Feeding port: be located at the below of shaping box casing, fiber is blown in mesh mould die cavity and carries out moulding.
Described shaping box box house is evenly divided into 10 regions through longitudinal demarcation strip.
Described pneumatic drive mechanism, by the fibrous material adsorbing in 10 regions of time relay control, reaches the not effect of equal thickness of fibrous material isodensity.
By maintenance, door installation forming mesh mould in shaping box casing is installed.
Described control panel is opened successively or closes by controlling 10 cylinders, reaches the charging of each region and exhaust even.
The lifting of described mesh mould elevating mechanism control mesh mould to be to have filled material, and shaping fiber cake, by being transported on belt in mesh mould, and then is descended to heating and molding procedure together.
Described inlet scoop connects negative-pressure air fan, produce negative pressure make to adsorb fibers adsorption in mesh mould on moulding mesh mould with adsorption forming.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
Embodiment
A kind of device for fibers adsorption moulding, its structure as shown in Figure 1, mainly comprises shaping box casing 1, maintenance installation door 2, pneumatic drive mechanism 3, controls door-plate 4, mesh mould elevating mechanism 5, inlet scoop 6, air outlet gas extraction system 7, conveying mechanism 8 and feeding port 9.
Shaping box casing 1 keeps sealing state so that fibers adsorption space to be provided, and the inside of shaping box casing 1 is evenly divided into 10 regions, as shown in Figure 1 a, b, c, d, e, f, g, h, i, j through longitudinal demarcation strip.Maintenance installation door 2 is located at the both sides, front and back of shaping box casing 1, is mainly used in repair apparatus and mesh mould is installed.Pneumatic drive mechanism 3 is located at the front side of shaping box casing 1, is controlled to the fibers adsorption amount in 10 regions that are separated in flask casing 1.Control door-plate 4 and be located at shaping box casing 1 inside, open successively or close by controlling 10 cylinders, reach the charging of each region and exhaust even, thereby make fibrous material wherein can reach the not effect of equal thickness of isodensity.
Mesh mould elevating mechanism 5 is located at the both sides, front and back of shaping box casing 1, controls the lifting of mesh mould to have filled material, and shaping fiber cake, by being transported on belt in mesh mould, and then descend and is heated together and molding procedure.Inlet scoop 6 is located at the top of shaping box casing 1, inlet scoop 6 can connect negative-pressure air fan, produce negative pressure make to adsorb fibers adsorption in mesh mould on moulding mesh mould with adsorption forming, the fibrous material that enters into mesh mould is arrived to the each region being partitioned in shaping box casing by the effect of cylinder and blower fan.Air outlet gas extraction system 7 is located at the top of shaping box casing 1, and the negative pressure of eliminating in adsorption process drops on conveying mechanism 8 below fiber cake.Conveying mechanism 8 is located at the below of shaping box casing 1, and the fiber cake of moulding is delivered to heating and formation system; Feeding port 9 is located at the below of shaping box casing 1, and fiber is blown in mesh mould die cavity and carries out moulding.
In use, the attached mesh mould of mesh mould elevating mechanism 5, is placed in and controls the below of door-plate 4 the utility model, and each productive temp (be the moulding of fiber cake once) mesh mould rises, declines once.In the time carrying out fiberizing, mesh mould rises and connects with feeding port 9, enters adsorption forming action, and the rear mesh mould that moved declines, and shaping fiber cake is fallen within on conveying mechanism 8, and conveying mechanism 8 advances, and conveying fiber cake enters the heating of lower road and shaping process.
Control door-plate 4 and will in whole shaping box casing, be divided into ten regions, these ten regions are corresponding to the mesh mould of door-plate below.By feeding fan and shredding cylinder.The fiber mixing enters mesh mould through charging aperture 9 and realizes moulding.Ten regions of mesh mould correspondence top, how many according to the each region of institute's manufactured parts material requested, realize and distributing.Illustrate detailed performance below: taking 34D.863.919 part as example, this part is made the blended fiber that needs 6 kilograms, we are converted to 2D panel data by this part from 3D data, also corresponding ten regions of corresponding division, position of controlling door-plate 4, each region material requested also can calculate, and realizes action, and material evenly enters in mesh mould from charging aperture 9, setting-up time is to have sent for 60 seconds, i.e. feeding per second is 0.1 kilogram.To need raw material be 0.8 kilogram in a district as calculated, and controlling door-plate a, to open wide the time be 8 seconds, after feeding completes, automatically closes.Then open b district and control door-plate, it is 0.9 kilogram that calculating b district needs raw material, and the unlimited time of b district door-plate is 9 seconds, after completing, feeding closes, by that analogy, thereby to determine that each region material requested is how many switch time of time control door-plate.
Inlet scoop 6 operation principles are as follows: because the fibrous material entering in mesh mould is to arrive each region by cylinder and blower fan acting in conjunction, in whole like this mold cavity, can produce mass air flow, inlet scoop 6 connects a negative-pressure air fan, the flow separation entering in mold cavity is gone out, thereby the material in guarantee mould is uniform sequential, reach isodensity, not the object of equal thickness.
Exhaust outlet system of air 7, operation principle is as follows: in the whole process of adsorption forming, whole shaping box casing, in air-tight state, so just can reach adsorption forming effect.Inlet scoop 6 can produce negative pressure always, and fiber is the moulding by suction function in mesh mould.After a work tempo (being that adsorption forming work completes), exhaust air outlet is opened, and eliminates suction function, and lowering or hoisting gear 5 moves, and the fiber cake in mould is fallen within on conveying mechanism 8, enters subsequent processing.
Conveying mechanism 8 work are as follows: when absorption work is carried out, conveyer belt can rise and keep combination with shaping box, and after absorption work completes, conveyer belt entirety falls, and conveyer belt rotates forward, completes conveying task.
In sum, this adsorption forming system current collection, gas automatically working system, negative pressure work system, induction system, mesh mold forming system, material delivery system organically combine, complete the technological requirement of a kind of isodensity, non-equal thickness, reach current European car industry requirement, fill up a blank of domestic automobile deadening felt industry.
Claims (7)
1. for a device for fibers adsorption moulding, it is characterized in that, this device comprises:
Shaping box casing: keep sealing state so that fibers adsorption space to be provided, shaping box box house is evenly divided into some regions through longitudinal demarcation strip;
Door is installed in maintenance: be located at the both sides, front and back of shaping box casing, for repair apparatus and installation mold;
Pneumatic drive mechanism: be located at the front side of shaping box casing, be controlled to the fibers adsorption amount in some regions in flask casing;
Control door-plate: be located at shaping box box house, be controlled to the interior each region charging of flask casing and exhaust even;
Mesh mould elevating mechanism: be located at the both sides, front and back of shaping box casing, control the lifting of mesh mould;
Inlet scoop: be located at the top of shaping box casing, the fibrous material that enters into mesh mould is arrived to the each region being partitioned in shaping box casing by the effect of cylinder and blower fan;
Air outlet gas extraction system: be located at shaping box casing top, the negative pressure of eliminating in adsorption process drops fiber cake;
Conveying mechanism: be located at the below of shaping box casing, the fiber cake of moulding is delivered to heating and formation system;
Feeding port: be located at the below of shaping box casing, fiber is blown in mesh mould die cavity and carries out moulding.
2. a kind of device for fibers adsorption moulding according to claim 1, is characterized in that, described shaping box box house is evenly divided into 10 regions through longitudinal demarcation strip.
3. a kind of device for fibers adsorption moulding according to claim 2, is characterized in that, described pneumatic drive mechanism is by the fibrous material adsorbing in 10 regions of time relay control.
4. a kind of device for fibers adsorption moulding according to claim 1, is characterized in that, by maintenance, door installation forming mesh mould in shaping box casing is installed.
5. a kind of device for fibers adsorption moulding according to claim 2, is characterized in that, described 10 cylinders of control panel control are opened successively or close.
6. a kind of device for fibers adsorption moulding according to claim 1, it is characterized in that, the lifting of described mesh mould elevating mechanism control mesh mould to be to have filled material, and shaping fiber cake, by being transported on belt in mesh mould, and then is descended to heating and molding procedure together.
7. a kind of device for fibers adsorption moulding according to claim 1, is characterized in that, described inlet scoop connects negative-pressure air fan, produce negative pressure make to adsorb fibers adsorption in mesh mould on moulding mesh mould with adsorption forming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320837227.2U CN203653931U (en) | 2013-12-17 | 2013-12-17 | Device for adsorption forming of fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320837227.2U CN203653931U (en) | 2013-12-17 | 2013-12-17 | Device for adsorption forming of fiber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203653931U true CN203653931U (en) | 2014-06-18 |
Family
ID=50920343
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320837227.2U Withdrawn - After Issue CN203653931U (en) | 2013-12-17 | 2013-12-17 | Device for adsorption forming of fiber |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203653931U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104711776A (en) * | 2013-12-17 | 2015-06-17 | 上海新安汽车隔音毡有限公司 | Fiber adsorption forming device |
-
2013
- 2013-12-17 CN CN201320837227.2U patent/CN203653931U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104711776A (en) * | 2013-12-17 | 2015-06-17 | 上海新安汽车隔音毡有限公司 | Fiber adsorption forming device |
| CN104711776B (en) * | 2013-12-17 | 2017-08-01 | 上海新安汽车隔音毡有限公司 | A kind of fibers adsorption shaped device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140618 Effective date of abandoning: 20170801 |
|
| AV01 | Patent right actively abandoned |