CN203650735U - Automatic rubber smashing device of open rubber mixing mill - Google Patents
Automatic rubber smashing device of open rubber mixing mill Download PDFInfo
- Publication number
- CN203650735U CN203650735U CN201320880156.4U CN201320880156U CN203650735U CN 203650735 U CN203650735 U CN 203650735U CN 201320880156 U CN201320880156 U CN 201320880156U CN 203650735 U CN203650735 U CN 203650735U
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- China
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- frame
- control module
- rubber
- smashing
- pressurizing unit
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- Expired - Fee Related
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Abstract
The utility model relates to an automatic rubber smashing device of an open rubber mixing mill. The device comprises a frame, wherein a traction roller, a dandy roll and a rubber smashing lead screw are installed on the upper part of the frame, a rubber smashing frame is arranged on the lower part of the traction roller and is connected with a screw pair of the rubber smashing lead screw, and a film extruding device is arranged on the frame below the traction roller. The frame is further provided with a control unit which is connected with a power device of the film extruding device. A detection device which is connected with the control unit is installed in back of the film extruding device. One end part of the rubber smashing lead screw is connected with an output shaft of a rubber smashing motor which is connected with the control unit. A counter which is also connected with the control unit is installed on the frame above the traction roller. The control unit controls a pneumatic cutter on one side of the film extruding device. The device provided by the utility model reduces the labor intensity of a worker, realizes the operational standardization and normalization, improves the dispersity of rubber materials and carbon black, enhances the quality of the rubber materials, and is small in operational movement, so that the operational safety risk is correspondingly reduced.
Description
Technical field
The utility model belongs to a kind of rubber preparing device, the automatic blender of especially a kind of opening rubber mixing machine.
Background technology
Mill is the abbreviation of opening rubber mixing machine, rubber plant is used for preparing broken-down rubber, elastomeric compound or carries out the rubber mixing machine tool that a kind of roller of heat refining, removing from mould exposes, as one of capital equipment of rubber mill, rotary part is many, rotating speed is fast, torque is large, roller temperature is high, automaticity is low because of exposing for mill refining glue, and the feature that handwork amount is large, labour intensity is high becomes each rubber processing enterprise advertise for workers people's difficulty, danger coefficient is high and sizing material variation is large operation.Crossing glue according to the known mill of analysis of mill being crossed to glue action needs operator to amount to 51 actions, and bends over to act frequently, and goes down for a long time and will cause damage to workman's waist, and workman easily suffers from the occupational diseases such as lumbar muscle strain, waist dish outstanding.
Utility model content
Crossing glue for mill of the prior art needs operator to amount to 51 actions, and bends over to act frequently, and goes down for a long time and will cause damage to workman's waist, and workman easily suffers from the occupational diseases such as lumbar muscle strain, waist dish outstanding.The utility model provides a kind of employee of minimizing operation course of action, improves the automatic blender of opening rubber mixing machine of compound quality.
To achieve these goals, the technical solution adopted in the utility model is: the automatic blender of a kind of opening rubber mixing machine, comprise frame, upper rack is provided with carry-over pinch rolls, dandy roll and smashes collodion silk bar, carry-over pinch rolls bottom is provided with smashes glue frame, smashes glue frame and smashes collodion silk bar screw pair and be connected, and the lower methods, rack of carry-over pinch rolls is provided with film pressurizing unit, in described frame, be also provided with control module, the power set of film pressurizing unit are connected with control module; Described film pressurizing unit rear installation detecting device, checkout gear is connected with control module; The described collodion silk boom end of smashing is connected with the output shaft of smashing glue motor, smashes glue motor and is connected with control module; Described dandy roll drives by the dandy roll cylinder of provided with electromagnetic valve, and magnetic valve is connected with control module; On described carry-over pinch rolls, on methods, rack, counter is installed, counter is also connected with control module, the pneumatic cutting knife of control module control film pressurizing unit one side.
Described control module is PLC.
Described checkout gear is photoelectricity correlation switch.
Described pneumatic cutting knife is arranged in the frame of pressurizing unit below by single-tool holder, and single-tool holder is driven by the cylinder of provided with electromagnetic valve, and magnetic valve is connected with control module.
The utility model has the following advantages: 1) reduce workman's labour intensity, every roller glue reduces 34 of employee's operation actions, reduces 90 seconds activity durations, and overall output per manshift is calculated and can be reduced 300 minutes operative employee's operation time by 200 rollers.2) realize Standardize operation and standardization, under auto state, guarantee to beat and turn round 3 times and can improve rubber compounding uniformity, uniformity, improve sizing material carbon black dispension degree, improve sizing material quality.3) operation action is less, corresponding reduction job safety risk.
Brief description of the drawings
Fig. 1 is blender of the present utility model;
Fig. 2 is pneumatic cutter structure schematic diagram of the present utility model.
Detailed description of the invention
As shown in Figure 1, the automatic blender of a kind of opening rubber mixing machine, comprise frame 1, frame 1 top is provided with carry-over pinch rolls 2, dandy roll 8 and smashes collodion silk bar 7, carry-over pinch rolls 2 bottoms are provided with smashes glue frame 3, smashes glue frame 3 and smashes collodion silk bar 7 screw pairs and be connected, and the lower methods, rack of carry-over pinch rolls 2 is provided with film pressurizing unit 4, in described frame 1, be also provided with control module, control module is PLC.The power set of film pressurizing unit 4 are connected with control module; Described film pressurizing unit 4 rear installation detecting devices, checkout gear is photoelectricity correlation switch.Checkout gear is connected with control module; Described collodion silk bar 7 ends of smashing are connected with the output shaft of smashing glue motor, smash glue motor and are connected with control module; Described dandy roll 8 drives by the dandy roll cylinder 10 of provided with electromagnetic valve, and magnetic valve is connected with control module; On described carry-over pinch rolls 2, on methods, rack 1, counter 5 is installed, counter 5 is also connected with control module, the pneumatic cutting knife 6 of control module control film pressurizing unit one side.Pneumatic cutting knife 6 is arranged in the frame of pressurizing unit below by single-tool holder, and single-tool holder is driven by the cylinder of provided with electromagnetic valve, and magnetic valve is connected with control module.As Fig. 2, pneumatic cutting knife is rotary cutter.
The automatic blender of mill, after mill, side shield installs photoelectricity correlation switch additional and detects film, when film shelters from photoelectricity correlation switch, detect when mill has glue, photoelectricity correlation switch motion input signal is to PLC, optoelectronic switch have glue prolong 5s PLC by smash glue electric motor starting smash glue frame 3 simultaneously dandy roll 8 depress; Smash on glue frame 3 counter 5 glue of butt ramming simultaneously framves 3 on methods, rack 1 and smash glue number of times and count, count complete for 2 times after PLC output signal to magnetic valve, magnetic valve drives single-tool holder automatically to rise by cylinder, cuts glue; Operator only need carry out lower operation, and after smashing glue frame and smashing glue and complete for 3 times, PLC output signal stops automatically, and dandy roll 8 rises simultaneously, and after film, time delay 2s PLC output signal cylinder cutting knife discharges automatically, completes mill and leads glue program; Wait for next car glue, carry out in inferior circulation.
Claims (4)
1. the automatic blender of opening rubber mixing machine, comprise frame (1), frame (1) top is provided with carry-over pinch rolls (2), dandy roll (8) and smashes collodion silk bar (7), carry-over pinch rolls (2) bottom is provided with smashes glue frame (3), smash glue frame (3) and smash collodion silk bar (7) screw pair and be connected, the lower methods, rack of carry-over pinch rolls (2) is provided with film pressurizing unit (4), it is characterized in that: in described frame (1), be also provided with control module, the power set of film pressurizing unit (4) are connected with control module; Described film pressurizing unit (4) rear installation detecting device, checkout gear is connected with control module; Described collodion silk bar (7) end of smashing is connected with the output shaft of smashing glue motor (9), smashes glue motor and is connected with control module; Described dandy roll (8) drives by the dandy roll cylinder (10) of provided with electromagnetic valve, and magnetic valve is connected with control module; The upper counter (5) of installing of the upper methods, rack (1) of described carry-over pinch rolls (2), counter (5) is also connected with control module, the pneumatic cutting knife (6) of control module control film pressurizing unit one side.
2. the automatic blender of opening rubber mixing machine according to claim 1, is characterized in that: described control module is PLC.
3. the automatic blender of opening rubber mixing machine according to claim 1, is characterized in that: described checkout gear is photoelectricity correlation switch.
4. the automatic blender of opening rubber mixing machine according to claim 2, it is characterized in that: described pneumatic cutting knife (6) is arranged on by single-tool holder in the frame of pressurizing unit below, single-tool holder is driven by the cylinder of provided with electromagnetic valve, and magnetic valve is connected with control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320880156.4U CN203650735U (en) | 2013-12-30 | 2013-12-30 | Automatic rubber smashing device of open rubber mixing mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320880156.4U CN203650735U (en) | 2013-12-30 | 2013-12-30 | Automatic rubber smashing device of open rubber mixing mill |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203650735U true CN203650735U (en) | 2014-06-18 |
Family
ID=50917169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320880156.4U Expired - Fee Related CN203650735U (en) | 2013-12-30 | 2013-12-30 | Automatic rubber smashing device of open rubber mixing mill |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203650735U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106938507A (en) * | 2017-04-27 | 2017-07-11 | 北京化工大学 | A kind of polymer filler calculus stacking printing kneading device and method |
-
2013
- 2013-12-30 CN CN201320880156.4U patent/CN203650735U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106938507A (en) * | 2017-04-27 | 2017-07-11 | 北京化工大学 | A kind of polymer filler calculus stacking printing kneading device and method |
| CN106938507B (en) * | 2017-04-27 | 2023-04-25 | 北京化工大学 | Polymer filler calculus stacking printing mixing device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140618 Termination date: 20151230 |
|
| EXPY | Termination of patent right or utility model |