CN203648360U - Novel energy-saving and high-efficiency adsorption dryer - Google Patents

Novel energy-saving and high-efficiency adsorption dryer Download PDF

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Publication number
CN203648360U
CN203648360U CN201420026309.3U CN201420026309U CN203648360U CN 203648360 U CN203648360 U CN 203648360U CN 201420026309 U CN201420026309 U CN 201420026309U CN 203648360 U CN203648360 U CN 203648360U
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valve
novel energy
saving high
efficiency
adsorption
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CN201420026309.3U
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Chinese (zh)
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时振华
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JINAN CUNZHI ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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JINAN CUNZHI ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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Abstract

The utility model discloses a novel energy-saving and high-efficiency adsorption dryer which comprises an air inlet assembly, an air outlet assembly and an air exhaust assembly, wherein multiple adsorption pipes are arranged between the air inlet assembly and the air outlet assembly, the multiple adsorption pipes are divided into at least two groups, the adsorption dryer also comprises a heating device, the heating device comprises an air blowing device, a heating cavity and a cooling cavity, the heating cavity and the cooling cavity are respectively communicated with the air blowing device through a first valve and a second valve, a heating element is arranged in the heating cavity, and the heating cavity and the cooling cavity are respectively communicated with the air outlet ends of the multiple adsorption pipes through a third valve and a fourth valve. According to the novel energy-saving and high-efficiency adsorption dryer disclosed by the utility model, the air consumption can be 0%, and the adsorption capacity of the group of adsorption pipes completely regenerated can be rapidly recovered; therefore, the adsorption efficiency can be improved, the waste can be reduced, and the time cost can be saved.

Description

Novel energy-saving high-efficiency adsorptive drier
Technical field
The utility model relates to a kind of absorbed type drying device, relates in particular to a kind of novel, energy-conservation, efficient adsorptive drier.
Background technology
Absorption drier is mainly used in compressed-air actuated rear end purified treatment, mainly utilizes the characteristic of molecular sieve, the hydrone existing is effectively adsorbed in molecular sieve, by the principle of pressure-variable adsorption, circular regeneration in compressed air.
Current absorption drier is mainly double-tower type structure, loads molecular sieve with two large tanks, allows compressed air alternately from two tank bodies, pass through, under the control of program, two tank body alternations, a tank body adsorption moisture, another tank body desorption and regeneration, the work of continuous circulation ground.The shortcoming that this absorption drier mainly exists is: the process of its regeneration is used compressed air, and air consumption is 15%-20%, and waste is serious; Volume is large, and weight is large, and maintenance cost is large, installs, transports inconvenient; Cylindrical shell is pressure vessel and equipment, needs self-inspection, flow process complexity.
Summary of the invention
The purpose of this utility model is to overcome defect of the prior art, and a kind of novel energy-saving high-efficiency adsorptive drier is provided.
The utility model is achieved through the following technical solutions:
A kind of novel energy-saving high-efficiency adsorptive drier, comprise air intake assembly, go out pneumatic module, gas deflation assembly, described air intake assembly and go out to be connected with some adsorption tubes between pneumatic module, described some adsorption tubes comprise at least two groups, described adsorption tube comprises body, in described body, be provided with sorbing material, the end face at body two ends is provided with the first ventilative through hole that can block described sorbing material, described sorbing material is filled in body and forms the first filled section and the second filled section, between described the first filled section and the second filled section, has hollow section; Also comprise heater, described heater comprises blowing device, heating chamber, cooling chamber, described heating chamber and cooling chamber are connected with described blowing device by the first valve and second valve respectively, in described heating chamber, be provided with heater block, described in state heating chamber and cooling chamber is connected with the one end of giving vent to anger of described some adsorption tubes by the 3rd valve and the 4th valve respectively.
According to novel energy-saving high-efficiency adsorptive drier of the present utility model, when regeneration, first control blowing device blow out air and enter heating chamber through the first valve, now second valve is closed, air after heater block heating enters wherein one group of adsorption tube through the 3rd valve, dry hot-air is regenerated to the sorbing material of this group adsorption tube, and the wetting heat air of the sorbing material of flowing through is discharged through noise reduction air bleeding valve.Simultaneously, in the time of the end that closes on regenerative process, the normal temperature air that control blowing device blows out enters cooling chamber through second valve, now the first valve cuts out, in the situation that there is no heater block heating, air drying wind enters this group adsorption tube from the 4th valve, and air drying wind mainly carries out cooling to this group adsorption tube, to also recover soon the adsorption capacity of this group adsorption tube, the wind that often has certain heat and humidity of the sorbing material of flowing through flows out from noise reduction air bleeding valve.Hence one can see that, and it is 0% that novel energy-saving high-efficiency adsorptive drier of the present utility model not only can make air consumption, and quick-recovery completes the adsorption capacity of one group of adsorption tube of regeneration soon, thereby can improve adsorption efficiency, cuts the waste, and cost saves time.In addition, the utility model adopts efficient adsorption pipe, it is by being provided with a hollow section between the sorbing material at body middle part, make mixing and convolution through hollow section through the air of sorbing material in the second filled section, reallocation enters the first filled section, avoided tunnel-effect, made contacting of air and sorbing material more even, adsorption efficiency is better.In addition, hollow section has the effect of gas storage, has cushioning effect, and the gas of the sorbing material of just flowing through is more even, has further avoided tunnel-effect.Finally, in the first filled section and the second filled section, can select as required different packing materials, change the drawback of single a kind of sorbing material in prior art.
In addition, can also there is following additional technical feature according to novel energy-saving high-efficiency adsorptive drier of the present utility model:
Preferably, described the first filled section is identical with the length of the second filled section, and the length of described hollow section is the 1/5-1/7 of the first filled section length.That is to say, hollow section is positioned at the middle part of body, has both taken into account absorption and two approach of regeneration, and while making two approach, gas has similar assigning process.In addition, through test, the length of hollow section, at 1/5-1/7, contributes to raise the efficiency, and too short air mixes not, the oversize length that increases body that can add.
Preferably, between described hollow section and the first filled section and between hollow section and the second filled section, be equipped with dividing plate, described dividing plate is provided with the second ventilative through hole that can block described sorbing material.Hence one can see that, dividing plate is set and is convenient to sorbing material to be filled in body.
Preferably, the diameter of the described second ventilative through hole is less than the diameter of the first ventilative through hole.Like this, air stream will be closeer, more even through the second ventilative through hole, is convenient to improve adsorption efficiency, and the first ventilative through hole is larger, make air turnover body be more prone to, unimpeded.
Preferably, the described first ventilative through hole is located on web plate, and described web plate removably connects and is the two ends of described body.Like this, be convenient to, by dismantling web plate to change sorbing material, greatly reduce working service cost, easy to operate.
Preferably, described body comprises the first paragraph body, hollow tube and the second segment body that are detachably connected, respectively corresponding described the first filled section of described first paragraph body, hollow tube and second segment body, hollow section and the second filled section.Hence one can see that, and body is divided into three sections, had both been convenient to install, and can change as required again the hollow tube of different length, to meet the length requirement to hollow section under different condition.
Preferably, between described the first valve and second valve and described blowing device, be also provided with air-inlet cavity.Hence one can see that, and the wind that air-inlet cavity can enter heating chamber or cooling chamber to blowing device has cushioning effect.
Preferably, between the inherent described heater block of described heating chamber and the 3rd valve, be provided with the first check valve; In described cooling chamber, be provided with the second check valve.
Preferably, described heater block is heater strip.
Preferably, described blowing device is blower fan.
Preferably, the below of described air intake assembly is provided with wheel.
The utility model also provides a kind of renovation process for adsorptive drier sorbing material, comprises the following steps:
(1) intake valve, the air outlet valve of one group of adsorption tube to be regenerated are closed, and noise reduction air bleeding valve is opened, and the dry wind that blowing device blows out enters outlet one end of this group adsorption tube after heating, and the wind of this group adsorption tube of flowing through is discharged from noise reduction air bleeding valve;
(2) before regenerative process finishes, the dry wind that blowing device blows out enters outlet one end of this group adsorption tube without heating, and the wind of this group adsorption tube of flowing through is discharged from noise reduction air bleeding valve.
Additional aspect of the present utility model and advantage in the following description part provide, and part will become obviously from the following description, or recognize by practice of the present utility model.
Brief description of the drawings
Above-mentioned and/or additional aspect of the present utility model and advantage accompanying drawing below combination is understood becoming the description of embodiment obviously and easily, wherein:
Fig. 1 is the A group structural representation of novel energy-saving high-efficiency adsorptive drier of the present utility model;
Fig. 2 is the B group structural representation of novel energy-saving high-efficiency adsorptive drier of the present utility model;
Fig. 3 is the structural representation of the adsorption tube of novel energy-saving high-efficiency adsorptive drier of the present utility model;
Fig. 4 is the heater schematic diagram of novel energy-saving high-efficiency adsorptive drier of the present utility model.
Wherein: 1, the second filled section 2, the first filled section, the ventilative through hole 5 of the ventilative through hole 4, the second of hollow section 3, the first, first paragraph body 6, hollow tube 7, second segment body 8, intake valve A11, adsorption tube A12, air outlet valve A13, noise reduction air bleeding valve A14, intake valve B21, adsorption tube B22, air outlet valve B23, noise reduction air bleeding valve B24, blower fan 01, air-inlet cavity 02, heating chamber 03, cooling chamber 04, the first valve 05, second valve 06, heater strip 07, the first check valve 08, the second check valve 09, the three valve 010, the four valve 011.
Detailed description of the invention
Below with reference to the utility model, embodiment is further described the utility model.
As Figure 1-4, a kind of novel energy-saving high-efficiency adsorptive drier, a kind of novel energy-saving high-efficiency adsorptive drier, comprises air intake assembly, goes out pneumatic module, gas deflation assembly and two groups of adsorption tubes, is respectively A group adsorption tube and B group adsorption tube.
Air intake assembly comprises the intake valve A11 and the intake valve B21 that is connected B group adsorption tube that connect A group adsorption tube.Go out pneumatic module and comprise the air outlet valve A13 and the air outlet valve B23 that is connected B group adsorption tube that connect A group adsorption tube.Gas deflation assembly comprises the noise reduction air bleeding valve A14 and the noise reduction air bleeding valve B24 that is connected B group adsorption tube that connect A group adsorption tube.A group adsorption tube and B group adsorption tube comprise respectively adsorption tube A12 and adsorption tube B22.
The adsorption tube (comprising adsorption tube A12 and adsorption tube B22) of the present embodiment comprises body, in body, be provided with sorbing material, the end face at body two ends is provided with the first ventilative through hole 4 that can block described sorbing material, the first ventilative through hole 4 is located on web plate, described web plate removably connects and is the two ends of described body, and web plate is connected with body by screw thread, also can be connected with body by snap-in structure, after web plate dismounting, the sorbing material in body can be changed.Described sorbing material is filled in body and forms the first filled section 1 and the second filled section 2, between described the first filled section 1 and the second filled section 2, has hollow section 3.Described body also can comprise the first paragraph body 6, hollow tube 7 and the second segment body 8 that are detachably connected.The first filled section 1, hollow section 3 and the second filled section 2 correspond respectively to first paragraph body 6, hollow tube 7 and second segment body 8.Described the first filled section 1 is identical with the length of the second filled section 2, is 6cm, and the length of described hollow section 3 is 1cm.Between hollow section 3 and the first filled section 1 and between hollow section 3 and the second filled section 2, be equipped with dividing plate, described dividing plate is provided with the second ventilative through hole 5 that can block described sorbing material.The diameter of the second ventilative through hole 5 is less than the diameter of the first ventilative through hole 4, but the quantity of the second ventilative through hole 5 is greater than the quantity of the first ventilative through hole 4.
The present embodiment also comprises heater, heater is located at out the top of pneumatic module, it comprises blower fan 01, air-inlet cavity 02, heating chamber 03, cooling chamber 04, described heating chamber 03 and cooling chamber 04 are connected with air-inlet cavity 02 by the first valve 05 and second valve 06 respectively, and air-inlet cavity 02 is connected with described blower fan 01.In described heating chamber 03, be provided with heater strip 07 and the first check valve 08, the first check valve 08 is located between heater strip 07 and the 3rd valve 010, cooling chamber 04 is provided with the second check valve 09.Describedly state heating chamber 03 and cooling chamber 04 is connected with the one end of giving vent to anger of described some adsorption tubes by the 3rd valve 010 and the 4th valve 011 respectively.
The below of the air intake assembly of the bottom of the present embodiment is provided with four wheels, and four wheels can locking, is convenient to mobile and fixing.
The present embodiment also comprises control device, and this control device is connected with the 4th valve 011 with blower fan 01, heater strip 07, the first valve 05, second valve 06, the first check valve 08, the second check valve 09, the 3rd valve 010.Can also with intake valve A11, air outlet valve A13, noise reduction air bleeding valve A14, intake valve B21, sucking-off air valve B23, noise reduction air bleeding valve be connected.
Adopt the sorption drying device in the present embodiment to test, contrast the sorption drying device for not establishing hollow section 3, other condition is identical, obtains the sorption drying device of the present embodiment with respect to compare device, and adsorption rate has improved 12-18%.
The course of work of the novel energy-saving high-efficiency adsorptive drier to utility model is done following narration (with the absorption of A group, B group is regenerated as example) below:
(1) adsorption process: intake valve A11 opens, noise reduction air bleeding valve A14 closes, air outlet valve A13(outgassing nonreturn valve) open, the 3rd valve 010 and the 4th valve 011 are closed.Compressed Gas enters lower tracheae (cavity of adsorption tube A12 bottom in Fig. 1) by intake valve A11, enters upper tracheae (cavity on adsorption tube A12 top in Fig. 1) through adsorption tube A12, and dry gas is discharged by air outlet valve A13;
(2) regenerative process; Intake valve B21 closes, noise reduction air bleeding valve B24 opens, air outlet valve B23 closes, the first valve 05, the first check valve 08, the 3rd valve 010 are opened, and second valve 06, the second check valve 09, the 4th valve 011 are closed, and the air drying wind that blower fan 01 blows out enters heating chamber 03 through air-inlet cavity 02, hot-air after heater strip 07 heating, the upper tracheae that enters adsorption tube B22 through the 3rd valve 010, enters lower tracheae through adsorption tube B22, and hot gas is discharged by the air bleeding valve B that goes out to cool down; Before regenerative process finishes, the first valve 05, the first check valve 08, the 3rd valve 010 are closed, second valve 06, the second check valve 09, the 4th valve 011 are opened, the dry wind that blowing device blows out enters the upper tracheae of adsorption tube B22 without heating, enter lower tracheae through adsorption tube B22, cold air is discharged by the air bleeding valve B that goes out to cool down.Regenerative process is complete, and circulation enters adsorption process.
The novel energy-saving high-efficiency adsorptive drier tool of the present embodiment has the following advantages: (1) air consumption is 0%, energy-conservation; (2) volume is little, can move convenient transportation; (3) maintenance cost is low; (4) high efficiency absorption; (5) make and do not need special installation, be convenient to promote.
Although illustrated and described embodiment of the present utility model, those having ordinary skill in the art will appreciate that: in the situation that not departing from principle of the present utility model and aim, can carry out multiple variation, amendment, replacement and modification to these embodiment, scope of the present utility model is limited by claim and equivalent thereof.

Claims (10)

1. a novel energy-saving high-efficiency adsorptive drier, it is characterized in that, comprise air intake assembly, go out pneumatic module, gas deflation assembly, described air intake assembly and go out to be connected with some adsorption tubes between pneumatic module, described some adsorption tubes comprise at least two groups, described adsorption tube comprises body, in described body, be provided with sorbing material, the end face at body two ends is provided with the first ventilative through hole that can block described sorbing material, described sorbing material is filled in body and forms the first filled section and the second filled section, between described the first filled section and the second filled section, has hollow section; Also comprise heater, described heater comprises blowing device, heating chamber, cooling chamber, described heating chamber and cooling chamber are connected with described blowing device by the first valve and second valve respectively, in described heating chamber, be provided with heater block, described in state heating chamber and cooling chamber is connected with the one end of giving vent to anger of described some adsorption tubes by the 3rd valve and the 4th valve respectively.
2. novel energy-saving high-efficiency adsorptive drier according to claim 1, is characterized in that, described the first filled section is identical with the length of the second filled section, and the length of described hollow section is the 1/5-1/7 of the first filled section length.
3. novel energy-saving high-efficiency adsorptive drier according to claim 1, it is characterized in that, between described hollow section and the first filled section and between hollow section and the second filled section, be equipped with dividing plate, described dividing plate is provided with the second ventilative through hole that can block described sorbing material.
4. novel energy-saving high-efficiency adsorptive drier according to claim 3, is characterized in that, the diameter of the described second ventilative through hole is less than the diameter of the first ventilative through hole.
5. novel energy-saving high-efficiency adsorptive drier according to claim 1, is characterized in that, the described first ventilative through hole is located on web plate, and described web plate removably connects and is the two ends of described body.
6. novel energy-saving high-efficiency adsorptive drier according to claim 1, is characterized in that, between described the first valve and second valve and described blowing device, is also provided with air-inlet cavity.
7. novel energy-saving high-efficiency adsorptive drier according to claim 1, is characterized in that, between the inherent described heater block of described heating chamber and the 3rd valve, is provided with the first check valve; In described cooling chamber, be provided with the second check valve.
8. novel energy-saving high-efficiency adsorptive drier according to claim 1, is characterized in that, described heater block is heater strip.
9. novel energy-saving high-efficiency adsorptive drier according to claim 1, is characterized in that, described blowing device is blower fan.
10. novel energy-saving high-efficiency adsorptive drier according to claim 1, is characterized in that, the below of described air intake assembly is provided with wheel.
CN201420026309.3U 2014-01-16 2014-01-16 Novel energy-saving and high-efficiency adsorption dryer Expired - Fee Related CN203648360U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107654982A (en) * 2016-07-25 2018-02-02 上海汽车集团股份有限公司 Car light demister system and automobile
CN111790288A (en) * 2020-07-21 2020-10-20 金华职业技术学院 Preparation method and equipment of magnetic nano composite material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107654982A (en) * 2016-07-25 2018-02-02 上海汽车集团股份有限公司 Car light demister system and automobile
CN111790288A (en) * 2020-07-21 2020-10-20 金华职业技术学院 Preparation method and equipment of magnetic nano composite material
CN111790288B (en) * 2020-07-21 2022-08-09 金华职业技术学院 Preparation method and equipment of magnetic nano composite material

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140618

Termination date: 20210116

CF01 Termination of patent right due to non-payment of annual fee