CN203642661U - 节能型竖窑 - Google Patents

节能型竖窑 Download PDF

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Publication number
CN203642661U
CN203642661U CN201320610094.5U CN201320610094U CN203642661U CN 203642661 U CN203642661 U CN 203642661U CN 201320610094 U CN201320610094 U CN 201320610094U CN 203642661 U CN203642661 U CN 203642661U
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energy
condenser
water tank
kiln
storage water
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张恒网
华志高
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Jiangsu new high temperature materials Limited by Share Ltd
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JIANGSU XINSHI GAOXIN CHAILIAO Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/27—Relating to heating, ventilation or air conditioning [HVAC] technologies
    • Y02A30/274—Relating to heating, ventilation or air conditioning [HVAC] technologies using waste energy, e.g. from internal combustion engine
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

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Abstract

一种节能型竖窑。吸热管道绕扎在窑体上，吸热管道的一端与压缩机相连，压缩机的另一端与冷凝器相连，冷凝器的另一端与毛细管相连，毛细管与吸热管道相连，冷凝器设置在储热水箱中。将窑体的废能通过空调原理收集到储热水箱中，储热水箱中的热水可以应用至烘干前道工序的原料或者洗澡等用途，本实用新型结构简单，成本低，节约了能耗。

Description

节能型竖窑
技术领域
本实用新型涉及窑炉设备领域，具体说是一种竖窑。
背景技术
窑炉是用耐火材料砌成的用以煅烧物料或者烧成制品的设备，一般用在生产水泥、石灰、焙烧、煅烧矿石和块状物料等等，现有的窑炉主要分为隧道窑和竖窑，受制于现有的技术，无论是隧道窑还是竖窑都存在能源的大量浪费，能耗高、燃烧不充分，排放灰尘和有害气体，能源的浪费既提高了成本，也造成了环境污染；以烧结耐火原料板状刚玉的流程为例，烧结板状刚玉用的是一种工业氧化铝原料，它是矿石粉碎提取窑炉煅烧而成的，在烧结板状刚玉时，原料通过干粉研磨机研磨，原料磨好后要加工成球型以便在烧结时能够合理的受热和烧成型，成球时原料，从原料仓里通过卸料阀定量的供给成球盘，在成球时粉料加水，使粉料和水有比例的在成球盘里自然的长成直径大小不一的球状，原料球进入烘干炉里烘干，竖窑烧结板状刚玉是以天然气为热能，氧气和天然气以适当比例混合，在高速风冷烧嘴里排出，并在窑炉内燃烧。  
实用新型内容
为了解决现有竖窑能耗大，不节能的不足，本实用新型提供一种节能型竖窑，其采用空调原理将竖窑中多余的热量收集利用，且结构简单，制造方便。
本实用新型解决其技术问题所采用的技术方案是：节能型竖窑的吸热管道绕扎在窑体上，吸热管道的一端与压缩机相连，压缩机的另一端与冷凝器相连，冷凝器的另一端与毛细管相连，毛细管与吸热管道相连，冷凝器设置在储热水箱中。
本实用新型是这样实现其目的的：吸热管道、压缩机、冷凝器、毛细管和制冷剂组成一个密闭的制冷系统，窑体的热量通过吸热管道传递至储热水箱中，制冷剂在吸热管道中蒸发吸收窑体中的热量，压缩机压缩制冷剂，压缩机将气态的制冷剂压缩为高温高压的气态制冷剂，然后送到冷凝器中散热后，成为常温高压的液态制冷剂，然后到毛细管，进入蒸发器，由于制冷剂从毛细管到达蒸发器后空间突然增大，压力减小，液态的制冷剂就会汽化，变成气态低温的制冷剂，并从散热水箱中吸收大量的热量；由此循环地将窑体中的热量散发至储热水箱中，将窑体多余的废能变为储热水箱中的热能储存起来，特别是在窑体需要降温时，将窑体的能量吸收至储热水箱中，并且可以将储热水箱中的热能用来烘干前道工序中的原料，本方案将整个生产工序作为一个整体设计，以达到节能的目的。
本实用新型的有益效果是：将窑体的废能通过空调原理收集到储热水箱中，储热水箱中的热水可以应用至烘干前道工序的原料或者洗澡等用途，本实用新型结构简单，成本低，节约了能耗。
附图说明
下面结合附图和实施例对本实用新型进一步说明。
图1是本实用新型的结构原理图。
图中1.窑体，2.吸热管道，3.压缩机，4.冷凝器，5.毛细管，6.储热水箱。
具体实施方式
在图1中，节能型竖窑的吸热管道2绕扎在窑体1上，吸热管道2的一端与压缩机3相连，压缩机3的另一端与冷凝器4相连，冷凝器4的另一端与毛细管5相连，毛细管5与吸热管道2相连，冷凝器4设置在储热水箱6中。

Claims (1)

1.一种节能型竖窑，其特征是：吸热管道绕扎在窑体上，吸热管道的一端与压缩机相连，压缩机的另一端与冷凝器相连，冷凝器的另一端与毛细管相连，毛细管与吸热管道相连，冷凝器设置在储热水箱中。
CN201320610094.5U 2013-09-30 2013-09-30 节能型竖窑 Expired - Fee Related CN203642661U (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104132553A (zh) * 2014-07-31 2014-11-05 广西北流仲礼瓷业有限公司 一种窑炉余热利用系统

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104132553A (zh) * 2014-07-31 2014-11-05 广西北流仲礼瓷业有限公司 一种窑炉余热利用系统

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Address after: 225200 Jiangsu Province, Yangzhou city Jiangdu District Shaobo Town Industrial Zone No. six road

Patentee after: Jiangsu new high temperature materials Limited by Share Ltd

Address before: 225200 Jiangsu Province, Yangzhou city Jiangdu District Shaobo Town Industrial Zone No. six road

Patentee before: Jiangsu Xinshi Gaoxin Chailiao Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140611

Termination date: 20170930