CN203638956U - Tape used on crane - Google Patents

Tape used on crane Download PDF

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Publication number
CN203638956U
CN203638956U CN201320745690.4U CN201320745690U CN203638956U CN 203638956 U CN203638956 U CN 203638956U CN 201320745690 U CN201320745690 U CN 201320745690U CN 203638956 U CN203638956 U CN 203638956U
Authority
CN
China
Prior art keywords
core
steel cord
belt
polymeric coating
outer layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320745690.4U
Other languages
Chinese (zh)
Inventor
王鹏飞
程志超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bridon International Ltd
Original Assignee
Bekaert NV SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bekaert NV SA filed Critical Bekaert NV SA
Priority to CN201320745690.4U priority Critical patent/CN203638956U/en
Application granted granted Critical
Publication of CN203638956U publication Critical patent/CN203638956U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/06Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D07B1/0673Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a rope configuration
    • D07B1/0686Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a rope configuration characterised by the core design
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/16Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
    • D07B1/165Ropes or cables with an enveloping sheathing or inlays of rubber or plastics characterised by a plastic or rubber inlay
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/06Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D07B1/0606Reinforcing cords for rubber or plastic articles
    • D07B1/0613Reinforcing cords for rubber or plastic articles the reinforcing cords being characterised by the rope configuration
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/22Flat or flat-sided ropes; Sets of ropes consisting of a series of parallel ropes
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2047Cores
    • D07B2201/2052Cores characterised by their structure
    • D07B2201/2065Cores characterised by their structure comprising a coating
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2501/00Application field
    • D07B2501/20Application field related to ropes or cables
    • D07B2501/2007Elevators
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2501/00Application field
    • D07B2501/20Application field related to ropes or cables
    • D07B2501/2015Construction industries

Abstract

The utility model relates to a tape used on a crane. The tape comprises a substrate material and at least one reinforcing steel cord for reinforcing, wherein the steel cord has a core which comprises single or multiple core strands, the steel cord has an outer layer which comprises more than one outer strand which is wound on the core, and the core has a polymer coating which can reduce abrasion between the core and the outer layer. The tape provided by the utility model uses the steel cord as the reinforcing material, and the core of the steel cord is coated with the polymer coating, so that abrasion of the tape is effectively reduced, the service life of the tape is prolonged, and the using cost is lowered.

Description

A kind of for the belt on hoisting crane
Technical field
The utility model relates to a kind of for the belt on hoisting crane, i.e. the belt for promoting is particularly applied in heavy elevator system, and particularly weight may be greater than 50 tons, for example hoisting crane band.
Background technology
Conventionally, the steel rope that diameter is greater than 25mm is applied in heavy elevator system, for example crane lifting system.This steel rope has a lot of shortcomings, for example, too heavy, bad fatigue property and wear resistance.
Use elongate articles strengthen polymer belt subdivision for substitute this kind of steel rope, be applied in elevator system.Prior art EP2284111B1 discloses the belt in a kind of application and elevator hoist system, but in elevator, important restriction, is generally all less than 1.5 tons, is conditional so be directly applied to other field.
At present, cause the major cause that this kind of belt lost efficacy to be, in belt, very serious wear phenomenon can occur.
Utility model content
One of the purpose of this utility model is to avoid the shortcoming of prior art.
Special object of the present utility model is to provide a kind of belt that effectively reduces wear and be applied to hoisting crane.
Another object of the present utility model is to provide a kind of belt of long service life.
According to the utility model, provide a kind of for the belt on hoisting crane, wherein, described belt comprises the steel cord of base material and at least one enhancing use, described steel cord has core, and described core comprises single or multiple core thighs, and described steel cord has skin, described skin comprises more than one outer layer strand and is around on described core, and described core has the one layer of polymeric coating that can reduce core and the wearing and tearing of outer interlayer.
Here provide a kind of improved belt being applied in heavy elevator system, the belt here uses steel cord as reinforcing material, and has a kind of base material.More, the steel cord here has the core that comprises single or multiple core thighs, and comprises a skin that is greater than an outer layer strand being surrounded on core.The core here has one layer of polymeric coating, and this has reduced core and the wearing and tearing of outer interlayer effectively.
According to the utility model, the core here has polymeric coating.The meaning refers to, in the time producing steel cord, first, the core that comprises single or multiple core thighs is coated with one layer of polymeric coating, then outer being surrounded on again on the core of coating, and this skin comprises and is greater than an outer layer strand.The polymeric coating of core makes belt have better flexibility, fatigability and antiwear property.
According to the utility model, the thickness of polymeric coating may be from 0.05mm to 0.3mm, better, and from 0.08mm to 0.12mm.This thin coating can be brought good flexibility.
Here the thickness T of polymeric coating=(D-d)/2, the circumscribed circle diameter that d is core, the external circle diameter of D polymeric coating.
The coating that is coated with the such thickness of last layer by the core at steel cord, the fatigue property of belt can increase by 30%, and the life-span of belt has equally also improved 30%.
Polymeric coating material may be heat plasticity polyurethane (TPU), nylon (PA), nylon (PA6), nylon (PA66), polyamide 11(PA11), polyamide 12(PA12), polyamide 16(PA16), polyethylene (PET).
According to the utility model, the core of steel cord may have one or more core thighs, and the skin of steel cord comprises the skin that is greater than an outer layer strand, for example, has 6 to 9 outer layer strand.
Belt preferably uses the steel cord of ad hoc structure as reinforcing material, and for example, core comprises one or more core thighs, and skin comprises and is greater than an outer layer strand.
In the time that the core of steel cord comprises a core thigh, 7 × 19th, a kind of selection.
In the time that the core of steel cord comprises multiple core thigh, for example 7 × 7+7 × 19W is a preferred structure, and this formula meaning is that the core of steel cord comprises 7 strands, and is per sharely formed by 7 monofilament twistings, the skin of steel cord comprises 7 bursts of outer layer strand by 19 monofilament twistings, and is W structure." W " structure here refers to " Warrington " Warrington construction, mean 19 monofilament with identical sth. made by twisting to forming with lay pitch twisting, one, center steel wire, 6 of nexines are the steel wires of homogeneous size, outer 12 is that 6 major diameter steel wires and 6 minor diameter steel wires are spaced apart, 6 major diameter steel wires just on the depression of nexine steel wire, 6 minor diameter steel wires just nexine steel wire just above.
The diameter range of steel cord may, for 5.0mm is to 8.0mm, be preferably 6.0mm to 7.0mm.
Belt has a base material, means steel cord and is embedded in and wherein forms a belt.This base material may be made up of plastics, also may be made up of rubber.
If plastics composition can be heat plasticity polyurethane (TPU), Polyurethane (PU), polyethylene (PE), polytetrafluoroethylene (PTFE), polypropylene (PP), polystyrene.
According to the utility model, polymeric coating and base material may be different, can be also identical.
According to the utility model, because technological problems likely exists space between polymeric coating and base material, also may can contact by bi-material.
Accompanying drawing explanation
Accompanying drawing 1 illustrates a kind of core of steel cord the cross section with polymeric coating.
Accompanying drawing 2 illustrates a kind of cross section of steel cord.
Accompanying drawing 3 illustrates one embodiment of the invention.
The specific embodiment
According to the present invention, belt 20 is strengthened by steel cord 16, and the steel cord here has the core 12 being made up of single or multiple core thighs, has and is greater than the skin that an outer layer strand forms, and has one layer of polymeric coating 14 on core.
Steel cord can make by the following method.
Raw MAT'L is high-carbon steel wire rod, and composition is: carbon content is at least 0.45%, manganese content from 0.30% to 0.70%, and silicon content from 0.15% to 1.0%, maximum sulphur content 0.03%, maximum phosphorus content 0.03%, all percentums are percent by weight.Other element as chromium, vanadium also likely, content is for being up to 0.40%.
This kind of wire rod, through wire rod dephosphorization, removed the oxide on wire rod surface with machinery or chemical pickling, and then water rinses and is dried.Follow dried wire rod and can carry out a series of dry diameter that draws to reduce, for example, the wire rod from 5.5mm to 8mm, moves a suitable mid diameter to.
If necessary, perhaps centre experiences hot-cured process to meet the needs of further distortion.
To first mid diameter d1, for example 3.0mm is to 3.5mm, and the monofilament after dry drawing enters first heat treatment, cries quenching.Quench for first austenitizing, reduce to 600 to 650 degrees Celsius from about 1000 degrees Celsius, complete from austenite to pearlitic transformation.Monofilament like this can carry out next step mechanically deform.
Then filament diameter is further drawn by dry, and diameter is from d1 to the second mid diameter d2 of first mid diameter.Second mid diameter d2 is generally 1.0mm to 2.5mm.
When filament diameter is to when second mid diameter d2, monofilament enters second and quenches, i.e. austenitizing is again reduced to 600 to 650 degrees Celsius from 1000 degrees Celsius, completes from austenite to pearlitic transformation.
If the dry overall diameter that draws rear minimizing of the twice told is not above very large, also can move d2 to from wire rod together this time.
At this moment steel wire need to add anticorrosion coating, for example spelter coating, Zinc alloy coated.Coating can obtain by hot dipping or electroplating technology.
Then carry out a series ofly wetly drawing operation to thering is the monofilament of anticorrosion coating, until reach required final monofilament.
The steel cord of structure 7 × 7+7 × 19W is as a preference, method for making with this casehistory steel cord 16: after the monofilament being obtained by above technique, first manufacture the core 12 of steel cord, then on core, coat one layer of polymeric coating 14, and then around upper outer layer strand 15.
Core 12 structures of steel cord are 7 × 7, are twisted into a personal share by 7 monofilament that go out by above explained hereafter, then are twisted into the core 12 of 7 × 7 structures by 7 such thighs.
By expressing technique, above-mentioned core 12 is carried out to coating, after a kind of poly-mer of solid granulates shape melts equably, under the stirring of screw rod and extruding under, poly-mer flows out mould with uniform, stable speed.The core of steel cord, simultaneously also by this mould, is just capped last layer polymeric coating 14 like this on it, polymeric coating material may be thermoplastic polyurethane (TPU), polyamide 11(PA11), polyamide 12(PA12), polyamide 16(PA16), polyethylene (PET).Polymeric coating 14, under expressing technique, likely can infiltrate core thigh inside.
Accompanying drawing 1 illustrates the cross section of the core of steel cord, the thickness T 1=(D-d)/2 of polymeric coating, the circumscribed circle diameter that d is core, the external circle diameter of D polymeric coating.The thickness of polymeric coating 14 may be from 0.05mm to 0.15mm, better, and from 0.08mm to 0.12mm.
It is 7 × 7+7 × 19W steel cord, 16 cross sections that accompanying drawing 2 illustrates structure.
This steel cord 16 comprises core 12, polymeric coating 14 and outer layer strand 15.Core 12 is structures of 7 × 7, comprises a central strand and the six roots of sensation the first outer layer strand, and a central strand is the strand of a 1+6 structure, and wherein the diameter of Yi Gen center monofilament is 0.43mm, and the diameter of the outer monofilament of the six roots of sensation is 0.39mm, and the lay pitch is 17.5mm, twists with the fingers to being Z.The six roots of sensation the first outer layer strand is the strand of 7 × 1 structures, and filament diameter is 0.32mm, and the first outer layer strand lay pitch is 17.5mm, twist with the fingers to for S sth. made by twisting to.The six roots of sensation the first outer layer strand is twisted with the fingers and is become core thigh to Z and central strand twisting with lay pitch 26mm again.The skin of steel cord is made up of seven outer layer strand 15, structure is 7 × 19W, by 7 strands and per share Wa Lindun W (Warrington) structure that has 19 monofilament to form, 19 monofilament with identical sth. made by twisting to forming with lay pitch twisting, one, center steel wire, 6 of nexines are the steel wires of homogeneous size, outer 12 is that 6 major diameter steel wires and 6 minor diameter steel wires are spaced apart, 6 major diameter steel wires just on the depression of nexine steel wire, 6 minor diameter steel wires just nexine steel wire just above.Outer field seven strands that outer layer strand 15 is W structures, outer layer strand 15 comprises 19 monofilament, structure is 0.43+6 × 0.40+6 × 0.33/0.40, represent outer layer strand 15 be by 19 monofilament with identical sth. made by twisting to forming with lay pitch twisting, wherein, center filament diameter is 0.43mm, and the six roots of sensation filament diameter of the second layer is 0.40mm, and 12 monofilament of the 3rd layer comprise the monofilament that the six roots of sensation diameter that the arranges space monofilament that is 0.33mm and six roots of sensation diameter are 0.40mm.The lay pitch of outer layer strand 15 is 14mm, twist with the fingers to S twist with the fingers to.The lay pitch of steel cord 16 is 70mm, twist with the fingers to for Z sth. made by twisting to.In twisting process, the sth. made by twisting of each twisting is to vice versa.
Polymeric coating 14 is in the technique of outer layer strand 15 coilings of steel cord 16, and likely edge becomes irregular, if for example polymeric coating chooses is thermoplastic polymer, edge easily becomes irregular, and this also depends on selected material and technique.
Accompanying drawing 3 illustrates one embodiment of the present of invention.
Obtaining structure by above-mentioned technique is after 7 × 7+7 × 19W steel cord 16, then obtains final belt 20 by expressing technique again.The base material 18 of belt may be made up of plastics, also may be made up of rubber.
If plastics composition can be thermoplastic polyurethane (TPU), polyurethane (PU), polyethylene (PE), polytetrafluoroethylene (PTFE), polypropylene (PP), polystyrene.
Belt 20 parameters that use steel cord 16 to make are as follows:
Steel cord diameter d=6.60mm;
Distance L 1=9.10mm between steel cord;
Steel cord is apart from belt upper surface (or lower surface) distance L 2=1.2mm;
Steel cord is apart from belt left end (or right-hand member) distance L 3=3.15mm;
Belt thickness T 2=9.0mm;
Belt width W=113.00mm.
As another embodiment, the steel cord that structure is 7 × 19, is made up of core and skin.Core comprises a core thigh, and skin comprises six outer layer strand.Steel cord diameter is 6.9mm, and design parameter is as follows:
(0.64+6x0.54+12x0.49)+6x (0.49+6x0.44+12x0.41), the lay pitch is twisted with the fingers to being: 12S/24S/15Z/30Z/50S.
Above formula (0.64+6x0.54+12x0.49) represents core, core wire diameter is 0.63mm, and six roots of sensation ground floor filament diameter is 0.54mm, twists with the fingers to S twisting take the lay pitch as 12mm, 12 second layer filament diameters are 0.49mm, twist with the fingers to S twisting with lay pitch 24mm.
Above formula 6x (0.49+6x0.44+12x0.41) represents outer, skin is made up of six outer layer strand, outer layer strand core wire diameter is 0.49mm, six roots of sensation ground floor filament diameter is 0.44mm, twist with the fingers to Z twisting take the lay pitch as 15mm, 12 second layer filament diameters are 0.41mm, twist with the fingers to Z twisting with lay pitch 30mm.
Last six outer layer strand and a core thigh are twisted with the fingers to S twisting with lay pitch 50mm.The all sth. made by twisting of this embodiment are to vice versa.
Numeral number information
12 cores
14 polymeric coatinges
15 outer layer strand
16 steel cords
18 base materials
20 belts.

Claims (14)

1. one kind for the belt on hoisting crane, it is characterized in that, described belt comprises the steel cord of base material and at least one enhancing use, described steel cord has core, described core comprises single or multiple core thighs, described steel cord has skin, and described skin comprises more than one outer layer strand and is around on described core, and described core has the one layer of polymeric coating that can reduce core and the wearing and tearing of outer interlayer.
2. belt according to claim 1, is characterized in that, described polymeric coating thickness is that 0.05mm is to 0.3mm.
3. belt according to claim 2, is characterized in that, described polymeric coating thickness is that 0.08mm is to 0.12mm.
4. belt according to claim 1, is characterized in that, described steel cord has the core of single core thigh.
5. belt according to claim 4, is characterized in that, described steel cord structure is 7 × 19.
6. belt according to claim 5, is characterized in that, described steel cord is twisted with the fingers to being S/S/Z/Z/S or Z/Z/S/S/Z.
7. belt according to claim 1, is characterized in that, described steel cord has the core of multiple core thighs.
8. belt according to claim 1, is characterized in that, described steel cord has 6 to 9 outer layer strand.
9. belt according to claim 1, is characterized in that, described steel cord structure is 7 × 7+7 × 19W.
10. belt according to claim 9, is characterized in that, described steel cord is twisted with the fingers to being Z/S/Z/S/Z or S/Z/S/Z/S.
11. belts according to claim 1, is characterized in that, described polymeric coating material is different from base material.
12. belts according to claim 1, is characterized in that, between described polymeric coating material and base material, have space.
13. belts according to claim 1, it is characterized in that, described polymeric coating material is heat plasticity polyurethane (TPU), nylon (PA), nylon (PA6), nylon (PA66), polyamide 11(PA11), polyamide 12(PA12), polyamide 16(PA16) and polyethylene (PET) in one.
14. belts according to claim 1, is characterized in that, described base material is heat plasticity polyurethane (TPU), Polyurethane (PU), polyethylene (PE), polytetrafluoroethylene (PTFE), the one in polypropylene (PP) and polystyrene.
CN201320745690.4U 2013-11-22 2013-11-22 Tape used on crane Expired - Fee Related CN203638956U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320745690.4U CN203638956U (en) 2013-11-22 2013-11-22 Tape used on crane

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320745690.4U CN203638956U (en) 2013-11-22 2013-11-22 Tape used on crane

Publications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105438962A (en) * 2015-12-31 2016-03-30 建峰索具有限公司 High-strength steel wire rope casting rigging
CN105712178A (en) * 2014-12-23 2016-06-29 依维柯马基路斯公司 Lanyard assembly for lifting a rescue apparatus
CN110799438A (en) * 2017-06-27 2020-02-14 贝卡尔特先进帘线阿尔特公司 Belt reinforced with strands

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105712178A (en) * 2014-12-23 2016-06-29 依维柯马基路斯公司 Lanyard assembly for lifting a rescue apparatus
CN105712178B (en) * 2014-12-23 2020-02-28 依维柯马基路斯公司 Guy rope assembly for lifting rescue equipment
CN105438962A (en) * 2015-12-31 2016-03-30 建峰索具有限公司 High-strength steel wire rope casting rigging
CN105438962B (en) * 2015-12-31 2017-10-03 建峰索具有限公司 A kind of high strength wire rope casting rigging
CN110799438A (en) * 2017-06-27 2020-02-14 贝卡尔特先进帘线阿尔特公司 Belt reinforced with strands
US11685633B2 (en) * 2017-06-27 2023-06-27 Bekaert Advanced Cords Aalter Nv Belt reinforced with steel strands

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C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20170220

Address after: British South Yorkshire

Patentee after: BRIDON International Limited

Address before: Belgium, Graham Weaver

Patentee before: NV Bekaert SA

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140611

Termination date: 20181122

CF01 Termination of patent right due to non-payment of annual fee