Utility model content
In view of this, the application provides a kind of embossment cover flower system, cannot accomplish for solving existing embossment cover flower equipment the problem that embossing pattern left and right is not exclusively symmetrical.
To achieve these goals, the existing scheme proposing is as follows:
A kind of embossment cover flower system, comprising: the motion logic controller main frame being connected with machine body, and described machine body comprises wallpaper transport tape and is arranged on the embossment roller on described wallpaper transport tape, and is arranged on the tilting gearing of described embossment roller below;
The servo-driver being connected with described motion logic controller main frame and the servo motor being connected with described servo-driver;
Be arranged on two optical fiber instrument that are connected with described motion logic controller main frame of described wallpaper transport tape both sides, for reading the Color mark signal on wallpaper surface.
Preferably, also comprise: one end is connected with described motion logic controller main frame, and the Color mark signal processor that the other end is connected with described optical fiber instrument, for carrying out pretreatment to Color mark signal.
Preferably, also comprise: the image pickup signal analysis processor being connected with described motion logic controller main frame;
The high-speed camera being connected with described image pickup signal analysis processor, for detection of the quality of wallpaper embossing pattern.
Preferably, also comprise: the sensor being connected with described motion logic controller main frame, for detection of the various state parameters of described machine body.
Preferably, also comprise: the accessory system being connected with described motion logic controller main frame.
Preferably, described accessory system comprises:
The remote I/O module being connected with described motion logic controller main frame;
The heating system, cooling system, hydraulic system and the pneumatic system that are connected with described remote I/O module.
Preferably, also comprise: with the hydraulic cylinder that described embossment roller is connected, described hydraulic cylinder is connected with described hydraulic system by hydraulic buttery valve.
Preferably, also comprise: the man-machine interface being connected with described motion logic controller main frame.
Preferably, also comprise: be arranged on described wallpaper transport tape top and the jockey pulley arranged side by side with described embossment roller.
Preferably, also comprise: be arranged on described wallpaper transport tape two ends and with described jockey pulley and described embossment roller input roller and outlet roller arranged side by side.
Can find out from above-mentioned technical scheme, the disclosed embossment cover of the application flower system reads the Color mark signal on wallpaper surface by optical fiber instrument, position, wallpaper left and right is positioned, motion logic controller main frame is judged embossment roller according to Color mark signal and need to be carried out after tilt adjustments, control the tilting gearing of servo motor fine setting embossment roller below, and then adjust embossment roller arrival desired angle, the deviation of revising wallpaper the right and left pattern of indentations with this, has improved the quality that embossment overlaps floral pattern.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present application, the technical scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment is only the application's part embodiment, rather than whole embodiment.Based on the embodiment in the application, those of ordinary skills are not paying all other embodiment that obtain under creative work prerequisite, all belong to the scope of the application's protection.
Referring to Fig. 1 and Fig. 2, Fig. 1 is the disclosed a kind of embossment cover flower system composition diagram of the embodiment of the present application; Fig. 2 is the disclosed a kind of embossment cover flower machine body schematic diagram of application embodiment.
The disclosed embossment cover of the application flower system comprises:
The motion logic controller main frame 2 being connected with machine body 1, machine body 1 comprises wallpaper transport tape 20 and is arranged on the embossment roller 24 on wallpaper transport tape 20, and is arranged on the tilting gearing 25 of embossment roller 24 belows;
The servo-driver 3 being connected with motion logic controller main frame 2 and the servo motor 4 being connected with servo-driver 3;
Particularly, the servo motor 4 that the application adopts is a kind of high accuracy stepper motors, and its control is meticulousr, accurate.
Be arranged on two optical fiber instrument 5 that are connected with motion logic controller main frame 2 of wallpaper transport tape 20 both sides, for reading the Color mark signal on wallpaper surface.
Particularly, two optical fiber instrument 5 are separately positioned on the symmetric position place, the left and right sides of transport tape, and they are with same frequency scanning wallpaper front or the Color mark signal at the back side, in order to position, paper left and right is positioned respectively.
Wherein, machine body 1 can comprise following part: wallpaper transport tape 20, is arranged on the input roller being arranged in order 21, jockey pulley 22, embossment roller 24 and outlet roller 26 on transport tape 20.On embossment roller 24, be provided with hydraulic cylinder 23, below embossment roller 24, be provided with tilting gearing 25.
The disclosed embossment cover of the present embodiment flower system reads the Color mark signal on wallpaper surface by optical fiber instrument 5, position, wallpaper left and right is positioned, motion logic controller main frame is judged embossment roller according to Color mark signal and need to be carried out after tilt adjustments, control the tilting gearing of servo motor fine setting embossment roller below, and then adjustment embossment roller arrives desired angle, the deviation of revising wallpaper the right and left pattern of indentations with this, has improved the quality that embossment overlaps floral pattern.
Referring to Fig. 3, Fig. 3 is the disclosed another kind of embossment cover flower system composition diagram of the embodiment of the present application.
As shown in Figure 3, on the basis of a upper embodiment, we can further add Color mark signal processor 6, and its one end is connected with motion logic controller main frame 2, and the other end is connected with two optical fiber instrument 5.Color mark signal processor 6 receives the Color mark signal that optical fiber instrument 5 sends, and Color mark signal is processed to processing, for example, signal is amplified.Color mark signal after treatment sends to motion logic controller main frame 2, makes motion logic controller main frame 2 be more prone to identify this Color mark signal, has therefore improved accuracy and the reliability of system.
Referring to Fig. 2 and Fig. 4, Fig. 4 is disclosed another the embossment cover flower system composition diagram of the embodiment of the present application.
As shown in the figure, on the basis of a upper embodiment, the present embodiment has further increased image pickup signal analysis processor 7 and high-speed camera 8, and wherein image pickup signal analysis processor 7 one end are connected with motion logic controller main frame 2, and the other end is connected with high-speed camera 8.
Particularly, we select high accuracy video camera to detect the variety of issue occurring in embossment production process, as the embossing depth, side-to-side shading, blemish etc., and the result detecting is sent to image pickup signal analysis processor 7, by the latter through initial analysis process after, testing result is sent to motion logic controller main frame 2, motion logic controller main frame 2 is analyzed testing result, and then carry out the hydraulic pressure of regulator solution cylinder pressure 23 by changing hydraulic buttery valve, thereby change the pressure of embossment roller 24 the right and lefts, regulate the embossing degree of depth.Corresponding, embossment roller 24 applied pressures are larger, and the embossing degree of depth is darker, on the contrary embossing is more shallow.
The present embodiment sends to motion logic controller main frame 2 by high-speed camera 8 and image pickup signal analysis processor 7 by the problem occurring in embossment production process, be controlled by the latter the hydraulic pressure of hydraulic cylinder 23, and then change the depth of the right and left embossing, improve the quality of embossing pattern.
Referring to Fig. 5, Fig. 5 is disclosed another the embossment cover flower system composition diagram of the embodiment of the present application.
As shown in Figure 5, on the basis of a upper embodiment, the present embodiment has further increased the sensor 14 and man-machine interface 15 and the accessory system that are connected with motion logic controller main frame 2.Wherein accessory system comprises: with the remote I/O module 9 that motion logic controller main frame 2 is connected, the other end of remote I/O module 9 is connected with heating system 10, cooling system 11, pneumatic system 12 and hydraulic system 13.
Particularly, sensor 14 is for detection of various state parameters and the condition situation of machine body 1, as can detection speed, multiple running parameters such as position, temperature, electric current, voltage, tension force, pressure, flow.The number of sensor 14 depends on the complexity of machine body 1, and the number of the sensor 14 of machine body 1 more complicated needs is also just more.In Fig. 5, only express the situation that sensor 14 is directly connected with motion logic controller main frame 2, in practical application, sensor 14 also can be connected with motion logic controller main frame 2 by remote I/O module 9.
Accessory system is in order to support the running of whole embossment cover flower system, and for example hydraulic system provides hydraulic pressure can to hydraulic cylinder 23; Heating system can heat the wallpaper on transport tape etc.
Man-machine interface is to carry out a mutual interface for staff provides with system, for the setting of parameter and the demonstration of duty etc.
We carry out the introduction of detailed complete to the flow process of whole system work below:
Referring to Fig. 2:
Wallpaper enters heater after input roller 21, jockey pulley 22, and this heater is connected with heating system, and the wallpaper after heat treated enters embossment roller 24 and carries out embossment.Embossment roller 24 two ends are connected with hydraulic cylinder 23 respectively, and hydraulic cylinder 23 is connected with hydraulic system.Optical fiber instrument 5 in transport tape both sides is swept the Color mark signal at wall recto or the back side with identical frequency simultaneously, in order to position, paper left and right is positioned respectively.Motion logic controller main frame 2 is analyzed Color mark signal, and controls on the one hand the relative velocity between embossment roller 24 and jockey pulley 22 according to analysis result, and the printed patterns of adjusting embossment pattern of indentations and paper accurately coincide.On the other hand, by control step motor fine setting tilting gearing 25, thereby adjust the angle of inclination of embossment roller 24, revise the deviation of the right and left pattern of indentations with this.High-speed camera 8 detects the variety of issue occurring in embossment production process, as the embossing depth and the problem such as side-to-side shading, blemish that therefore causes, and testing result is issued to image pickup signal analysis processor 7, after initial analysis is processed, testing result is issued to motion logic controller main frame 2.Motion logic controller main frame 2 regulates the pressure of embossment roller 24 the right and lefts by controlling hydraulic electromagnetic threshold voltage, and then controls the embossing depth of pattern.After embossment embossing completes, wallpaper is exported through outlet roller 26, enters down trimming bundling packaging process one.
Finally, also it should be noted that, in this article, relational terms such as the first and second grades is only used for an entity or operation to separate with another entity or operating space, and not necessarily requires or imply and between these entities or operation, have the relation of any this reality or sequentially.And, term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, thereby the process, article or the equipment that make to comprise a series of key elements not only comprise those key elements, but also comprise other key elements of clearly not listing, or be also included as the intrinsic key element of this process, article or equipment.The in the situation that of more restrictions not, the key element being limited by statement " comprising ... ", and be not precluded within process, method, article or the equipment that comprises described key element and also have other identical element.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is and the difference of other embodiment, between each embodiment identical similar part mutually referring to.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the application.To be apparent for those skilled in the art to the multiple modification of these embodiment, General Principle as defined herein can, in the case of not departing from the application's spirit or scope, realize in other embodiments.Therefore, the application will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.