CN203637297U - Improved automatic film laminator for producing PET (polyester) film - Google Patents
Improved automatic film laminator for producing PET (polyester) film Download PDFInfo
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- CN203637297U CN203637297U CN201320851182.4U CN201320851182U CN203637297U CN 203637297 U CN203637297 U CN 203637297U CN 201320851182 U CN201320851182 U CN 201320851182U CN 203637297 U CN203637297 U CN 203637297U
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Abstract
The utility model discloses an improved automatic film laminator for producing a PET (polyester) film. A paper feeding plate (2) is arranged on the front part of a rack (1); a cutter (3) is arranged on the upper part of the side of the paper feeding plate (2); a film transmitting roller (5) is arranged above the middle of the rack (1); a film receiving roller (7) is arranged on the rear side of the film transmitting roller (5); a powder sweeper (10) is arranged in the middle of the rack (1); a pressing roller (11) is arranged on the rear side of the powder sweeper (10) in the middle of the rack (1); a paper receiving table (14) is arranged on the rear part of the rack (1). By adopting an improved structure of automatic paper feeding, paper cutting, alignment, continuous film lamination, selective manual cutting or automatic cutting, an existing automatic film laminator with a rotation type cutter is necessarily to be transformed to improve the degree of production automation of the PET film; meanwhile, the general performance of equipment is improved, the production efficiency is improved, the quality is stable, the potential safety hazard is avoided, and the labor and the cost are remarkably saved.
Description
Technical field
The utility model relates to printing engineering coating or overlay film processing implement, especially in order to produce the improvement automatic mulch applicator of PET film.
Background technology
PET film has another name called film high temperature resistance polyester film.It has excellent physical property, chemical property and dimensional stability, the transparency, recuperability, can be widely used in the fields such as magnetic recording, photosensitive material, electronics, electric insulation, industrial film, package decoration.PET film is the more comprehensive packing film of a kind of Performance Ratio, and its transparency is good, glossy; There is good air-tightness and fragrance protectiveness; Moisture resistance is medium, and rate of perviousness declines at low temperatures.The mechanical performance of PET film is good, and its obdurability is best in all thermoplastics, and tensile strength and impact strength are more much higher than general film; And very power is good, and dimensionally stable, is suitable for the secondary operations such as printing, paper bag.
In existing printing engineering, PET film adopts coating technique to generate.Overlay film is exactly by plastic sheeting coated with adhesive, by itself and printed matter take paper as stock, after blanket cylinder and heated roller pressurization, is combined, and forms the product of paper unification.Laminating machine is divided into gluing, drying tunnel, hot pressing three parts conventionally.
In coating technique, because PET film has the advantages that toughness is outstanding, the rotating disc type carving knife that PET film can not be equipped with by existing automatic mulch applicator is aborning torn automatically, thereby, restriction PET film can only be produced on assembling zip mode carving knife automatic mulch applicator, and zip mode carving knife self operating efficiency can not meet operation needs well, simultaneously, due to reasons such as the versatilities of this equipment, manufacturing enterprise is equipped with less; On the other hand, the reality of printing enterprise is selected conventionally manually on laminating machine, producing PET film, but producing PET film at manual laminating machine need be with manually numerous, and production efficiency is low; Such as: (1) employee cuts paper, collection under dry baking tunnel, is subject to high-temperature baking, in the glue smell suction body distributing, unhealthful; (2) adopt blade to cut paper, easily scratch arm; (3) manual cross glue without sweeping powder device, paper surface dusts and can not automatically get rid of, and has dirty point, numb after crossing glue; (4) manual cross glue manually put paper, take position not accurate, frequency is unstable, and coil paper card machine occurs often, waste product ratio is more; (5) manually gluing machine speed is slower, and the glued membrane after corona is easily crumpled, and manually cuts paper accidentally rotten with regard to easily paper being cut, and lacks film breakage; It is (6) manual that to cross glue efficiency low, time produce 1500 left and right; (7) within production process 1-2 hour, need to wipe the powder above examination doubling roller, each time-consuming 5-10 minute, affects the smooth and easy operation of board; (8) 1 machines are normally produced, and need 5 people's operations, labor intensive.
Utility model content
The purpose of this utility model is to provide and a kind ofly can combines easily part operation wherein in order to produce the improvement automatic mulch applicator of PET film, with in improving PET overlay film work efficiency, improves the universal performance of equipment.
The purpose of this utility model will realize by following technical measures: comprising: frame, defeated cardboard, carving knife, film feeding roller, film collecting roller, powder cleaning machine, press bonding roller and paper collecting table.Frame front is installed defeated cardboard, on the other top of defeated cardboard, carving knife is installed, and film feeding roller is installed in central rack top, at film feeding roller rear side, film collecting roller is installed, at central rack, powder cleaning machine is installed, at central rack powder cleaning machine rear side, press bonding roller is installed, paper collecting table is installed at frame rear portion.
Especially, at carving knife rear side, guide roller is installed.
Especially, in the front upper of paper collecting table, tail cutter is installed.
Especially, frame front end is installed feeding-in roll.
Especially, at press bonding roller rear side, tensioning smoothing roller and carry-over pinch rolls are installed, above between tensioning smoothing roller and carry-over pinch rolls, tail cutter are installed.
Especially, corona roller is installed in the powder cleaning machine of central rack top.
Especially, between central rack powder cleaning machine and press bonding roller, drying unit is installed, drying unit comprises 2～3m drying tunnel, and this drying tunnel mouth is provided with infrared lamp and electric fan.
Advantage of the present utility model and effect: adopt automatic paper feeding, cut paper, contraposition and continuous overlay film to carry out again the improvement structure of selectable hand cut or automatic cutting, can utilize the automatic mulch applicator of the rotatable carving knife of existing assembly wheel to carry out necessary transformation to improve the automaticity of producing PET film, simultaneously, the universal performance of raising equipment, not only enhances productivity, steady quality, without potential safety hazard, and, significantly save artificial, cost-saving.
Accompanying drawing explanation
Fig. 1 is the utility model embodiment 1 structural representation.
Reference numeral comprises: frame 1, defeated cardboard 2, carving knife 3, guide roller 4, film feeding roller 5, corona roller 6, film collecting roller 7, tail cutter 8, drying unit 9, powder cleaning machine 10, press bonding roller 11, tensioning smoothing roller 12, carry-over pinch rolls 13, paper collecting table 14, feeding-in roll 15.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, be further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the present utility model, and be not used in restriction the utility model.
The utility model principle is, after existing automatic mulch applicator is improved, carving knife is scratched after glued membrane in paper junction, can select no longer to continue to utilize the pinch roller of cutting of installing on automatic device of gluer to cut, even so that under cannot the extreme case of the full-automatic overlay film of complete use, also only can realize so that artificial collection is simply auxiliary and guarantee that high-speed and continuous produces, the arrangement personnel on the paper collecting table of equipment afterbody that are arranged on carry out artificial separation, as a kind of alternative process.
The utility model comprises: frame 1, defeated cardboard 2, carving knife 3, film feeding roller 5, film collecting roller 7, powder cleaning machine 10, press bonding roller 11 and paper collecting table 14.
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Embodiment 1: as shown in Figure 1, the defeated cardboard 2 of frame 1 anterior installation, on the other top of defeated cardboard 2, carving knife 3 is installed, film feeding roller 5 is installed in frame 1 top, middle part, at film feeding roller 5 rear sides, film collecting roller 7 is installed, at frame 1 middle part, powder cleaning machine 10 is installed, at frame 1 middle part powder cleaning machine 10 rear sides, press bonding roller 11 is installed, at frame 1 rear portion, paper collecting table 14 is installed.
In aforementioned, at carving knife 3 rear sides, guide roller 4 is installed.Guide roller 4 also has gluing function.
In aforementioned, in the front upper of paper collecting table 14, tail cutter 8 is installed.
In aforementioned, frame 1 front end is installed feeding-in roll 15.
In aforementioned, at press bonding roller 11 rear sides, tensioning smoothing roller 12 and carry-over pinch rolls 13 are installed, above between tensioning smoothing roller 12 and carry-over pinch rolls 13, tail cutter 8 are installed.
In aforementioned, corona roller 6 is installed in powder cleaning machine 10 tops at frame 1 middle part.Corona roller 6 adopts rubber rollers or steel rider, and meanwhile, corona roller 6 also conduct is the gluing part of device for coating.
In aforementioned, press bonding roller 11 at least comprises two heating that are close to up and down squeezing and the roller that pressurizes, and wherein one is hollow metal cylinder, in-built electrothermal tube, and temperature can be controlled automatically.Press bonding roller 11 pressure can regulate.This part is the key of overlay film, is directly connected to the adhesive fastness of overlay film product.Hot pressing principle is that adhesive can infiltrate soon and penetrate in overlay film top layer under melting state, thereby obtains firmly combination interface layer.
In aforementioned, between frame 1 middle part powder cleaning machine 10 and press bonding roller 11, drying unit 9 is installed, drying unit 9 comprises 2～3m drying tunnel, and this drying tunnel mouth is provided with infrared lamp and electric fan.Drying unit 9 temperature can regulate, so that adhesive is dried and scavenges.
In the present embodiment, the entire volume paper wood producing flies to reach paper feeding from the feeding-in roll 15 of frame 1 front end and leads to defeated cardboard 2, take a section by carving knife 3 cuttings, and carried backward by guide roller 4 in tandem, then enter drying unit 9, through drying tunnel, paper gluing is processed, then introduce press bonding roller 11, simultaneously, PET film material is drawn by film feeding roller 5, after processing, corona roller 6 also introduces press bonding roller 11, the positive paster material of film material top adds after hot pressing through press bonding roller 11, after being arranged by tensioning smoothing roller 12 under the pulling of carry-over pinch rolls 13, enter above paper collecting table 14, during through tail cutter 8 below, according to the properties of product after overlay film, can select tail cutter 8 to cut, punching or one-side gaining, and shut down with manual substituting and the multiple-working mode such as cut apart, especially, under the situation of background technology indication, can complete operation on paper collecting table 14 by human assistance, the paper connection being about to after glue overlay film is extended to after paper collecting table 14, again by manually cutting apart and peel off, stacking putting, make full use of the mode of man-machine complementary, bring into play machine automation, manually make up without the defect of cutting reaping hook cutting PET glued membrane, the effectively universal performance of expansion equipment.
The utility model is adapted to the compound work of PET film and paper, has reduced manually-operated labour intensity, enhances productivity, and guarantees the quality of product.Automatically sweep fast powder, cut paper, cross glue, put paper, contraposition and heat seal, Selection and Constitute automatic or manual pile flexibly, be applicable to the PET overlay film of all kinds of art prints, as all kinds of Front cover of book and periodical, picture, packing carton, portable paper plastic bag, wall calendar etc., guarantee overlay film quality, color and luster is more bright-coloured, svelteness, attractive in appearance, the anti-moisture and soil-repellent, durable in use of light, improves packages printing industry equipment interoperability.
When the utility model work, paper passes through after hot pressing cylinder hot pressing, overlay film, and guide roller is the paper reverse after overlay film to conveying, and outwardly, film surface is subject to certain reverse tension to face, has reduced the amount of contraction of temperature decline caudacoria., increase or reduce the reverse tension to overlay film paper with this.Finally, by the rotating pressing of two pressure rolls, after overlay film paper being adjusted again smooth, send voluntarily, improved the flatness of overlay film product, make it no longer to occur curling, rear operation processing is provided convenience.A whole set of coating technique flow process completes, and only needs a people to complete, and greatly reduces manpower; Board adopts PLC to control, and sets job parameter by man-machine interface, without manual debugging, and micro-judgment; Roll shaft adopts stepless speed regulation, and velocity interval is large; Shear and adopt fixed length servomotor, sheared length is adjustable, and precision is high, according to the product of different size, only corresponding board job parameter need be set, and goes repeatedly to debug confirmation without the cost plenty of time, thereby accomplishes overlay film parameter quantification, datumization, standardization; In use, membrane module is changed film, convenient and swift, full-automatic electric cutting knife application specific thin film cutter, and speed is fast, and otch is neat, can substitute chamfered edge manually completely.Solving manual laminating machine manpower in overlay film process expends too much; Efficiency is low; Laminating machine pressure control inaccuracy; Manually debugging, does not formulate the problems such as overlay film process standard setting parameter.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, any modification of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (7)
1. in order to produce the improvement automatic mulch applicator of PET film, comprising: frame (1), defeated cardboard (2), carving knife (3), film feeding roller (5), film collecting roller (7), powder cleaning machine (10), press bonding roller (11) and paper collecting table (14); It is characterized in that, the anterior defeated cardboard (2) of installing of frame (1), on the other top of defeated cardboard (2), carving knife (3) is installed, film feeding roller (5) is installed in top, frame (1) middle part, at film feeding roller (5) rear side, film collecting roller (7) is installed, at frame (1) middle part, powder cleaning machine (10) is installed, at frame (1) middle part, powder cleaning machine (10) rear side is installed press bonding roller (11), and paper collecting table (14) is installed at frame (1) rear portion.
2. as claimed in claim 1ly it is characterized in that in order to produce the improvement automatic mulch applicator of PET film, at carving knife (3) rear side, guide roller (4) is installed.
3. as claimed in claim 1ly it is characterized in that in order to produce the improvement automatic mulch applicator of PET film, in the front upper of paper collecting table (14), tail cutter (8) is installed.
4. as claimed in claim 1ly it is characterized in that in order to produce the improvement automatic mulch applicator of PET film, frame (1) front end is installed feeding-in roll (15).
5. as claimed in claim 1 in order to produce the improvement automatic mulch applicator of PET film, it is characterized in that, at press bonding roller (11) rear side, tensioning smoothing roller (12) and carry-over pinch rolls (13) are installed, tail cutter (8) is installed in the top between tensioning smoothing roller (12) and carry-over pinch rolls (13).
6. as claimed in claim 1ly it is characterized in that in order to produce the improvement automatic mulch applicator of PET film, corona roller (6) is installed in powder cleaning machine (10) top at frame (1) middle part.
7. as claimed in claim 1 in order to produce the improvement automatic mulch applicator of PET film, it is characterized in that, between frame (1) middle part powder cleaning machine (10) and press bonding roller (11), drying unit 9 is installed, drying unit (9) comprises 2～3m drying tunnel, and this drying tunnel mouth is provided with infrared lamp and electric fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320851182.4U CN203637297U (en) | 2013-12-20 | 2013-12-20 | Improved automatic film laminator for producing PET (polyester) film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320851182.4U CN203637297U (en) | 2013-12-20 | 2013-12-20 | Improved automatic film laminator for producing PET (polyester) film |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203637297U true CN203637297U (en) | 2014-06-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320851182.4U Expired - Fee Related CN203637297U (en) | 2013-12-20 | 2013-12-20 | Improved automatic film laminator for producing PET (polyester) film |
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| Country | Link |
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| CN (1) | CN203637297U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105216423A (en) * | 2015-09-23 | 2016-01-06 | 嵊州市寰鼎玻璃科技有限公司 | A kind of horizontal laminating machine being applied to glass production processing |
| CN105540322A (en) * | 2015-12-25 | 2016-05-04 | 江苏信息职业技术学院 | Fully-automatic efficient mulch applicator |
| CN106965531A (en) * | 2017-05-09 | 2017-07-21 | 上海博丽铝幕墙材料制造有限公司 | A kind of board laminating machine |
| CN107021377A (en) * | 2016-02-01 | 2017-08-08 | 玉田县炬兴印刷包装机械制造有限公司 | Paper surface processing and mount all-in-one and its paper surface processing and mount technique |
| CN109367037A (en) * | 2018-09-03 | 2019-02-22 | 锦上包装江苏有限公司 | Laminating machine for packing box production |
| CN109677114A (en) * | 2019-01-27 | 2019-04-26 | 温州光明印刷机械有限公司 | A kind of paper fluting laminating machine |
| CN109677113A (en) * | 2019-01-27 | 2019-04-26 | 温州光明印刷机械有限公司 | A kind of paper fluting overlay film embossing all-in-one machine |
-
2013
- 2013-12-20 CN CN201320851182.4U patent/CN203637297U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105216423A (en) * | 2015-09-23 | 2016-01-06 | 嵊州市寰鼎玻璃科技有限公司 | A kind of horizontal laminating machine being applied to glass production processing |
| CN105216423B (en) * | 2015-09-23 | 2020-05-01 | 嵊州市寰鼎玻璃科技有限公司 | Be applied to horizontal laminating machine of glass production and processing |
| CN105540322A (en) * | 2015-12-25 | 2016-05-04 | 江苏信息职业技术学院 | Fully-automatic efficient mulch applicator |
| CN107021377A (en) * | 2016-02-01 | 2017-08-08 | 玉田县炬兴印刷包装机械制造有限公司 | Paper surface processing and mount all-in-one and its paper surface processing and mount technique |
| CN107021377B (en) * | 2016-02-01 | 2019-04-16 | 玉田县炬兴印刷包装机械制造有限公司 | Paper surface processing and mount all-in-one machine and its paper surface processing and mount technique |
| CN106965531A (en) * | 2017-05-09 | 2017-07-21 | 上海博丽铝幕墙材料制造有限公司 | A kind of board laminating machine |
| CN109367037A (en) * | 2018-09-03 | 2019-02-22 | 锦上包装江苏有限公司 | Laminating machine for packing box production |
| CN109677114A (en) * | 2019-01-27 | 2019-04-26 | 温州光明印刷机械有限公司 | A kind of paper fluting laminating machine |
| CN109677113A (en) * | 2019-01-27 | 2019-04-26 | 温州光明印刷机械有限公司 | A kind of paper fluting overlay film embossing all-in-one machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140611 Termination date: 20171220 |
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| CF01 | Termination of patent right due to non-payment of annual fee |