CN203636154U - Automatic power-off and explosion-proof conducting wire welding device - Google Patents
Automatic power-off and explosion-proof conducting wire welding device Download PDFInfo
- Publication number
- CN203636154U CN203636154U CN201320758374.0U CN201320758374U CN203636154U CN 203636154 U CN203636154 U CN 203636154U CN 201320758374 U CN201320758374 U CN 201320758374U CN 203636154 U CN203636154 U CN 203636154U
- Authority
- CN
- China
- Prior art keywords
- explosion
- proof
- module
- power supply
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Control Of Resistance Heating (AREA)
Abstract
In order to solve the problems in the conventional welding devices for conducting wires that direct operation in an explosion-proof operation is unavailable and the temperature cannot be precisely controlled, the utility model provides an automatic power-off and explosion-proof conducting wire welding device, which has the functions of power-off welding, temperature adjustment, voice prompt and the electric explosion-proof function; the welding device comprises an explosion-proof isolated power supply (1), an explosion-proof control cabinet (3), a welding pedestal (8), an infrared ray emitting and receiving module (10), a soldering iron head (12) and an iron handle (13), wherein a 220V power supply serves as the explosion-proof isolated power supply (1) to output two safe voltages of 9 V and 24 V to the explosion-proof control cabinet (3); the infrared ray emitting and receiving module (10) is arranged on the welding pedestal (8); an infrared ray emitting and receiving sensor is mounted at the inner part of the welding pedestal (8); the iron handle (13) can be inserted in the infrared ray emitting and receiving module (10) and used for resisting the infrared ray, therefore, make-and-break of a heating circuit is controlled.
Description
Technical field
The utility model belongs to wire bonds field, relates to the welder of special operation occasion wire bonds operation, is specifically related to the explosion-proof wire bonds device of a kind of auto-breaking.
Background technology
At present, in inflammable, explosive dangerous material assembling, usually need to carry out wire bonds operation, but well-known wire bonds adopts electric iron to carry out operation, can not realize power-off welding, thermostatic control and explosive operation requirement.Utilize welding manner conventional in prior art, while carrying out wire bonds, the temperature of solder horn fails to realize thermostatic control, and the height of temperature cannot accurately be controlled, there will be excess Temperature to make wire insulation breakage, scaling powder vapors away, tin is not eaten in solder horn oxidation; The too low scaling powder that causes of temperature does not melt, does not have effect, forms again tin ball phenomenon while taking away flatiron, cannot meet welding process requirement.
When inflammable, explosive dangerous material are carried out to wire bonds, conventionally adopt waste heat welding manner to carry out.In the time adopting waste heat welding, need artificial plug power supply to carry out welding operation, inefficiency, plugs on the other hand power supply and easily causes electric spark on the one hand, does not allow to use in explosion-proof area, can not meet in addition explosion-proof job patch need of production.In the time that product to be welded has explosion-proof job requirements, or for avoiding sensitive components triggered by electromagnetic interference, welding must be guaranteed power-off welding, ensures again welding temperature simultaneously, and can not occur electric spark while heating.At present existing wire bonds device in industry all can not meet the production in enormous quantities line job requirements under antistatic, explosion-proof, constant temperature, off-position simultaneously.
Utility model content
In order to overcome the directly operation in explosion-proof operating area of existing wire bonds device, temperature can not accurately be controlled, inefficiency, can not meet the problem of batch production needs, it is a kind of for wire bonds devices inflammable, explosive dangerous material that the utility model provides, and has wire power-off welding, welding temperature is adjustable, thermostatic control, voice message, the function of electrical explosion proof.Be applicable to single solder joint and produce line in enormous quantities.
The utility model solves the technical scheme that its technical problem adopts: the explosion-proof wire bonds device of auto-breaking described in the utility model, comprises explosion-proof insulating power supply, explosion-proof control box, welding stage seat, Emission and receiving of infrared module, solder horn, flatiron handle; Explosion-proof insulating power supply is connected by armored cable with explosion-proof control box; Explosion-proof insulating power supply utilizes 220V input power, through built-in isolating transformer output 9V and two kinds of safe voltages of 24V; These two kinds of safe voltages are respectively explosion-proof control box control power supply and heating power supply are provided; 9V controls the rectification module of power supply in explosion-proof control box and is converted to dc source; Welding stage seat is connected with explosion-proof control box by 8 core anti-explosion cables; On welding stage seat, be provided with Emission and receiving of infrared module, the transmitting of Emission and receiving of infrared module internal installation infrared line and receiving sensor, welding handle can insert in Emission and receiving of infrared module, in order to stop infrared ray, thus the break-make of control heater circuit; Welding handle is connected by 5 core cable circuits with explosion-proof control box; Welding handle front end is provided with solder horn, is provided with heater element in solder horn; Explosion-proof control box provides heating power supply for the heater element in solder horn.
Solder horn adopts alloy solder horn.The heater element arranging in solder horn adopts stainless steel heat generating core.Temperature sensor is arranged in solder horn in body of stainless steel heat generating core, makes temperature control more accurate.
The beneficial effect of welder described in the utility model is, welder described in the utility model adopts Emission and receiving of infrared module to coordinate control heater circuit break-make with flatiron handle, safe and reliable, realizes that power-off is welded, explosion-proof requirement; Adopt 24V and two kinds of safe voltages of 9V, wherein 24V power supply is for powering to stainless steel heater element, and 9V dc source is control circuit and infrared sensor power supply, makes welding scene not have the unsafe factors such as electric sparking, simple in structure, anti-explosion safety.
The real-time demonstration of temperature and the design of temperature adjustment knob, when making to utilize the remaining temperature welding of solder horn, the state of prompting operation person's welder is precisely controlled and facilitated to guarantee temperature.Adopt welding stage seat all-metal enclosed construction, avoid sensor false triggering, play insulation effect simultaneously and avoid solder horn to scald people, thing.Adopt stainless steel heat generating core and alloy solder horn that the Yu Wen time of remaining valid is increased, make operator tackle calmly welding job.
Welder described in the utility model can be raised the efficiency, and guarantees product quality.Operate and be reduced to one man operation by former operation two people, and the wire ablation phenomen that can avoid rosin joint, sealing-off and excess Temperature in origin operation process to cause, product quality is guaranteed, and operating efficiency is improved.
Its scope of application of welder described in the utility model comprises: have the operating area inside conductor welding of antistatic requirement; Wire bonds in the assembling of national defense industry system priming system; Wire bonds in explosion-proof in other industry, antistatic dangerous operation environment.
Brief description of the drawings
The connection diagram when standby of the explosion-proof wire bonds device of Fig. 1 auto-breaking described in the utility model;
Connection diagram when the explosion-proof wire bonds device work of Fig. 2 auto-breaking described in the utility model;
Fig. 3 welder auto-breaking described in the utility model welding circuit functional-block diagram;
Fig. 4 welder auto-breaking described in the utility model control circuit schematic diagram;
Fig. 5 welder constant temperature control circuit described in the utility model schematic diagram;
Fig. 6 welder temperature display circuit described in the utility model schematic diagram;
In Fig. 1, Fig. 2: 1. explosion-proof insulating power supply; 2. armored cable; 3. explosion-proof control box; 4. temperature display; 5. temperature joint knob; 6. ground terminal; 7. 8 core anti-explosion cables; 8. welding stage seat; 9. loudspeaker; 10. Emission and receiving of infrared module; 11. red and green LED display lamps; 12. solder horns; 13. flatiron handles; 14. 5 core flexible cables.
Detailed description of the invention
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, the explosion-proof wire bonds device of auto-breaking described in the utility model, comprises explosion-proof insulating power supply 1, explosion-proof control box 3, welding stage seat 8, Emission and receiving of infrared module 10, solder horn 12, flatiron handle 13; Explosion-proof insulating power supply 1 is connected by armored cable 2 with explosion-proof control box 3; Explosion-proof insulating power supply 1 utilizes 220V input power, through built-in isolating transformer transformation, and output 9V and two kinds of safe voltages of 24V; These two kinds of safe voltages are respectively explosion-proof control box 3 control power supply and heating power supply are provided; 9V controls the rectification module of power supply in explosion-proof control box 3 and is converted to dc source; Welding stage seat 8 is connected with explosion-proof control box 3 by 8 core anti-explosion cables 7; On welding stage seat 8, be provided with Emission and receiving of infrared module 10; The inner installation infrared line transmitting of Emission and receiving of infrared module 10 and receiving sensor, welding handle 13 can insert in Emission and receiving of infrared module 10, in order to stop infrared ray, thus the break-make of control heater circuit; Welding handle 13 is connected by 5 core flexible cable 14 circuit with explosion-proof control box 3; Welding handle 13 front ends are provided with solder horn 12, in solder horn 12, are provided with heater element; 24V heating power supply in explosion-proof control box 3 provides heating power supply for the heater element in solder horn 12.
The explosion-proof wire bonds device of auto-breaking described in the utility model is provided with LED display lamp 11 and loudspeaker 9 on welding stage seat 8.
The explosion-proof wire bonds device of auto-breaking described in the utility model adopts infrared control connecting and disconnecting of the circuit, in the time that welding handle 13 does not insert Emission and receiving of infrared module 10, infrared ray is not blocked, infrared remote receiver is in conducting state, infrared output directly triggers solid-state relay by amplifying circuit, solid-state relay is connected electromagnetic device power supply, and heated at constant temperature module is not worked, and the LED display lamp 11 on welding stage seat 8 shows that green is now holding state; In the time that flatiron handle 13 inserts Emission and receiving of infrared module 10, flatiron handle 13 blocks infrared ray, infrared remote receiver is low level, solid-state relay work cut-off, now connect heated at constant temperature module, body of stainless steel heat generating core alloy solder horn heats, and the LED display lamp 11 on welding stage seat 8 shows red; In the time that temperature reaches setting value, loudspeaker 9 promptings can be welded; If now product to be welded is also not in place, heated at constant temperature module is carried out heated at constant temperature, keeps design temperature; In the time taking out flatiron handle 13, LED display lamp on welding stage seat 8 11 shows greenly, and expression can safe welding, and now solder horn 12 and 24V heating power supply physical isolation, is not with electric welding thereby realize; After utilizing the remaining temperature of solder horn 12 to weld, if need again weld, flatiron handle 13 is inserted in Emission and receiving of infrared module 10, repeat aforesaid operations.
Explosion-proof control box 3 inside are provided with amplifying circuit module, solid-state relay, electromagnetic relay, heated at constant temperature module, amplifying circuit module, voice and display lamp control module; Amplifying circuit module is in order to amplify the infrared output signal of infrared remote receiver; Whether solid-state relay receives amplifying circuit module output signal, control electromagnetic relay power supply and work; When electromagnetic relay switches on power, control the work of heated at constant temperature module; Heated at constant temperature module, by electromagnetic relay control, heats; Accept temperature sensor output signal simultaneously, control heater circuit and carry out heated at constant temperature; Voice and display lamp control module receive electromagnetic relay switch signal and temperature sensor output signal carries out the voice message of the demonstration of display lamp state and loudspeaker.
Explosion-proof control box 3 is provided with temperature display 4, temperature adjustment knob 5, ground terminal 6; Temperature display 4 coordinates with temperature sensor, shows in real time solder horn 12 temperature; According to welding wire diameter difference, temperature adjustment knob 5 is in order to adjust the setting value of welding temperature; Ground terminal 6 is in order to reliable ground.Explosion-proof control box 3 has Explosion-proof Design, the output of 24V low pressure, and stable impedance ground, ESD electrostatic defending can be protected sensing element and staff's safety, and meets the integrated explosion proof system requirement of operation place; The real-time displays temperature of temperature display 4, temperature adjustment knob 5 regulate design temperature, and intuitive display is easy to operate.
Welder described in the utility model is considered when amplifying circuit directly drives relay unstable, occurs relay adhesive or hangover, and adopting between solid-state relay input and output is light isolated gate, and switching speed is fast, without electric spark, without electromagnetic interference, explosion-proof.By 220V power conversion, to 24V and 9V, 24V is for powering to stainless steel heater element, and 9V dc source, as control circuit and infrared sensor power supply, makes welding scene not have the unsafe factors such as electric sparking.The contact type relay heater circuit of controlling use adopts explosion-proof tank isolation.
When the explosion-proof wire bonds device of auto-breaking described in the utility model does not need to weld, solder horn 12 is eaten to the anti-oxidation of scolding tin, standby on work platform for placing.The explosion-proof constant temperature wire bonds of auto-breaking described in the utility model device has auto sleep function, within 20 minutes, automatically enters resting state without operation, and operation wakes up arbitrarily, and the temperature that solder horn 12 arranges before recovering is rapidly saved the energy very much.
While utilizing the explosion-proof wire bonds device of above-mentioned auto-breaking to weld, comprise the steps: first to switch on power, flatiron handle 13 is inserted in Emission and receiving of infrared module 10; Then in the time that the temperature of solder horn 12 reaches welding temperature requirement, take out flatiron handle 13, utilize the remaining temperature of solder horn 12 to carry out wire bonds; If need again weld, repeat above-mentioned steps.In the time that whether the temperature that judges solder horn 12 reaches welding temperature requirement, can treat that solder horn 12 heats 20-25 second, can reach welding temperature according to custom; Also the displays temperature of temperature display 4 on can observation and explosion-proof control cabinet 3; Can also wait for the voice message of the loudspeaker 9 on welding stage seat 8.
Claims (10)
1. the explosion-proof wire bonds device of auto-breaking, is characterized in that: comprise explosion-proof insulating power supply (1), explosion-proof control box (3), welding stage seat (8), Emission and receiving of infrared module (10), solder horn (12), flatiron handle (13); Explosion-proof insulating power supply (1) is connected by armored cable (2) with explosion-proof control box (3); Explosion-proof insulating power supply (1) utilizes 220V input power, and through built-in isolating transformer transformation, output 9V and two kinds of safe voltages of 24V, be respectively explosion-proof control box (3) control power supply and heating power supply are provided; 9V controls the rectification module of power supply in explosion-proof control box (3) and is converted to dc source; Welding stage seat 8 is connected with explosion-proof control box (3) by 8 core anti-explosion cables 7; On welding stage seat (8), be provided with Emission and receiving of infrared module (10); The inner installation infrared line transmitting of Emission and receiving of infrared module (10) and receiving sensor, welding handle (13) can insert in Emission and receiving of infrared module (10), in order to stop infrared ray, thus the break-make of control heater circuit; Welding handle (13) is connected by 5 core flexible cable (14) circuit with explosion-proof control box (3); Welding handle (13) front end is provided with solder horn (12), and solder horn is provided with heater element in (12); 24V heating power supply in explosion-proof control box (3) is that the heater element in solder horn (12) provides heating power supply.
2. the explosion-proof wire bonds device of auto-breaking according to claim 1, is characterized in that: in described heater element, be provided with temperature sensor; On described explosion-proof control box (3), be provided with temperature display (4).
3. the explosion-proof wire bonds device of auto-breaking according to claim 1, is characterized in that: described solder horn (12) is alloy solder horn; Described heater element is stainless steel heat generating core.
4. the explosion-proof wire bonds device of auto-breaking according to claim 1, is characterized in that: described welding stage seat (8) is all-metal enclosed construction.
5. the explosion-proof wire bonds device of auto-breaking according to claim 1, is characterized in that: described explosion-proof control box (3) is provided with ground terminal (6).
6. the explosion-proof wire bonds device of auto-breaking according to claim 1, is characterized in that: explosion-proof control box (3) inside is provided with amplifying circuit module, solid-state relay, electromagnetic relay, heated at constant temperature module, amplifying circuit module, voice and display lamp control module; Amplifying circuit module is in order to amplify the infrared output signal of infrared remote receiver; Whether solid-state relay receives amplifying circuit module output signal, control electromagnetic relay power supply and work; Heated at constant temperature module, by electromagnetic relay control, heats, and accepts temperature sensor output signal simultaneously, controls heater circuit and carries out heated at constant temperature; Voice and display lamp control module receive electromagnetic relay switch signal and temperature sensor output signal carries out the demonstration of display lamp state and voice message.
7. the explosion-proof wire bonds device of auto-breaking according to claim 6, is characterized in that: in described heater element, be provided with temperature sensor; On described welding stage seat (8), be provided with LED display lamp (11) and loudspeaker (9).
8. the explosion-proof wire bonds device of auto-breaking according to claim 6, is characterized in that: on described explosion-proof control box (3), be provided with temperature display (4) and temperature adjustment knob (5).
9. the explosion-proof wire bonds device of auto-breaking according to claim 6, is characterized in that: between described solid-state relay input and output, be light isolated gate.
10. according to claim 2,3,4 or 5 arbitrary described explosion-proof wire bonds devices of auto-breaking, it is characterized in that: explosion-proof control box (3) inside is provided with amplifying circuit module, solid-state relay, electromagnetic relay, heated at constant temperature module, amplifying circuit module, voice and display lamp control module; Amplifying circuit module is in order to amplify the infrared output signal of infrared remote receiver; Whether solid-state relay receives amplifying circuit module output signal, control electromagnetic relay power supply and work; Heated at constant temperature module, by electromagnetic relay control, heats; Accept temperature sensor output signal simultaneously, control heater circuit and carry out heated at constant temperature; Voice and display lamp control module receive electromagnetic relay switch signal and temperature sensor output signal carries out the demonstration of display lamp state and voice message.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320758374.0U CN203636154U (en) | 2013-11-27 | 2013-11-27 | Automatic power-off and explosion-proof conducting wire welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320758374.0U CN203636154U (en) | 2013-11-27 | 2013-11-27 | Automatic power-off and explosion-proof conducting wire welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203636154U true CN203636154U (en) | 2014-06-11 |
Family
ID=50867434
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320758374.0U Expired - Fee Related CN203636154U (en) | 2013-11-27 | 2013-11-27 | Automatic power-off and explosion-proof conducting wire welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203636154U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692047A (en) * | 2013-11-27 | 2014-04-02 | 南阳北方向东工业有限公司 | Auto-power-off explosion-proof conducting wire welding device and use method thereof |
-
2013
- 2013-11-27 CN CN201320758374.0U patent/CN203636154U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692047A (en) * | 2013-11-27 | 2014-04-02 | 南阳北方向东工业有限公司 | Auto-power-off explosion-proof conducting wire welding device and use method thereof |
| CN103692047B (en) * | 2013-11-27 | 2016-04-13 | 南阳北方向东工业有限公司 | The explosion-proof wire bonds device of auto-breaking and using method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104323431B (en) | A kind of can the electronic cigarette atomization device of temperature control | |
| CN203636154U (en) | Automatic power-off and explosion-proof conducting wire welding device | |
| CN106960760B (en) | A kind of distal end assisted heating device of SF6 breaker | |
| CN103692047B (en) | The explosion-proof wire bonds device of auto-breaking and using method thereof | |
| CN206542037U (en) | A kind of protection against electric shock connector | |
| CN107511553A (en) | A kind of safe electric soldering iron | |
| CN212409903U (en) | Temperature sensor with fusing protection function | |
| CN203813173U (en) | Adapter socket with fire hazard and smoke alarm and power-off functions | |
| CN205488842U (en) | Cable with detectable terminal temperature function | |
| CN209960772U (en) | Electric water heater with water outlet and power off functions | |
| CN203263009U (en) | Electric heating cooking utensil | |
| CN202910428U (en) | Temperature-control electric soldering iron | |
| CN103702459A (en) | Heating and thermal insulating pedestal based on wireless charger | |
| CN203466984U (en) | Heating and heat preservation base based on wireless charger | |
| CN218335309U (en) | Detection protection equipment without special sensor and detection control device | |
| CN212920501U (en) | Portable hot melting device | |
| CN101893321B (en) | Electric water heater capable of automatically regulating power according to electrical environment | |
| CN107946832A (en) | A kind of coupler with magnetic plug with magnetic temperature controller | |
| CN205248880U (en) | Infrared remote control outage cell -phone charger | |
| CN103945584A (en) | Heating device for sterilizer | |
| CN204089644U (en) | A kind of integral type overcurrent overheat PTC starter | |
| CN203520199U (en) | Intelligent electric heater control cabinet | |
| CN202461748U (en) | Electric soldering iron | |
| CN212033759U (en) | Automatic monitoring and protecting device for switch electric contact | |
| CN206675630U (en) | A kind of electric hot-water bag is anti-to burn electrical safety devices of autotomying long |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140611 Termination date: 20151127 |