CN203635909U - Novel fully automatic shell mold vacuum-assist pouring, cooling and conveying line - Google Patents
Novel fully automatic shell mold vacuum-assist pouring, cooling and conveying line Download PDFInfo
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- CN203635909U CN203635909U CN201320442039.XU CN201320442039U CN203635909U CN 203635909 U CN203635909 U CN 203635909U CN 201320442039 U CN201320442039 U CN 201320442039U CN 203635909 U CN203635909 U CN 203635909U
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- cooling
- negative pressure
- buffer unit
- propulsion plant
- end transfer
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- 238000001816 cooling Methods 0.000 title claims abstract description 52
- 239000004576 sand Substances 0.000 claims abstract description 36
- 244000035744 Hura crepitans Species 0.000 claims abstract description 7
- 241000196324 Embryophyta Species 0.000 claims description 27
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000013016 damping Methods 0.000 abstract 5
- 238000010030 laminating Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 4
- 238000011109 contamination Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
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Abstract
The utility model relates to a novel fully automatic shell mold vacuum-assist pouring, cooling and conveying line which comprises a trolley, a sand box, a near-end transfer device, a cooling line damping device, a casing line propelling device, a shakeout device, a small sand silo, a large sand silo, a laminating device, a hot air device, a vacuum device, a locking positioning device, a far-end transfer device, a casing line damping device, a cooling line propelling device, a vacuum machine and a hot air blower, wherein the shakeout device is connected with the small sand silo; the large sand silo is connected with the laminating device; the hot air device comprises the hot air blower; the vacuum device comprises the vacuum machine; the far-end transfer device is connected with the cooling line damping device and the cooling line propelling device; the cooling line damping device is connected with the casing line damping device; the cooling line propelling device is connected with the casing line propelling device. The novel fully automatic shell mold vacuum-assist pouring, cooling and conveying line can completely meet technical requirements of stability and speediness, and an electric system realizes design concept of energy consumption reducing, power loss reducing, low noise and no pollution.
Description
Technical field
The utility model belongs to foundry machinery technical field, the cooling pipeline of especially a kind of new automatic shell mould vacuum-assist pouring.
Background technology
Now, the promotion of the cast row on market, cooling row and buffering moulding machine, conventionally be all to shift the type of making onto cast to list, this list pour, the sand mold to be cast, that do not put in addition casing and foundary weight such as have, no matter be which kind of sand mold, all require the startup in running and stop held stationary, reaching raising speed and gradually reduction of speed gradually, avoiding the unexpected variation of speed.This is not only the needs of casting mold quality, and for hand dropping, reducing cast percent defective can be very helpful; On the other hand, in mechanical transmission course operation more steady, the wearing and tearing of relative workpiece are lighter, the service life of workpiece is just long.Hydraulic system is much better than than pneumatic system aspect operating steadily, but necessary adoption rate control valve could be realized the even running of permutation in the process of raising speed and reduction of speed.General Production Lines can the control of adoption rate system, but adopt bivalve control, so cannot reach desirable smooth starting yet and stop.Adopt hydraulic pressure, baric systerm run, drip, leak to environment, the periodic replacement of hydraulic oil also can cause the pollution of environment.Therefore need to propose a kind of operating steadily and the process unit of environmental protection.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of new automatic shell mould vacuum-assist pouring cooling pipeline, and it can meet steadily completely, technological requirement fast, than traditional pneumatic and hydraulic system have an enormous advantage; And power driven system has been realized reduction energy consumption, reduces power loss, low noise, free of contamination design concept.
The utility model solves its technical problem and takes following technical scheme to realize:
The cooling pipeline of a kind of new automatic shell mould vacuum-assist pouring, its technical characteristics is: comprise chassis and sandbox, near-end transfer device, cooling row buffer unit, cast row propulsion plant, sand shake-out device using, little Sha Cang, large sand storehouse, film covering device, hot air apparatus, negative pressure device, locking positioning device, far-end transfer device, cast row buffer unit, cooling row propulsion plant, Negative pressure machine and air-heater; Described sand shake-out device using connects little sand storehouse, described large sand storehouse connects film covering device, described hot air apparatus comprises air-heater, described negative pressure device comprises Negative pressure machine, described far-end transfer device connects cooling row buffer unit and cooling row propulsion plant, described cooling row buffer unit connects cast row buffer unit, and described cooling row propulsion plant connects cast row propulsion plant.
And described cooling row buffer unit, cast row propulsion plant, cast row buffer unit and cooling row propulsion plant all adopt servo electrical machinery system.
And described near-end transfer device, sand shake-out device using and far-end transfer device all adopt frequency conversion power driven system.
And described negative pressure device comprises suction nozzle, and described suction nozzle connects Negative pressure machine by pipeline.
And described locking positioning device is made up of locking positioning cylinder, support, hooked hand and chassis.
Advantage of the present utility model and good effect are:
1, in the utility model, cooling row buffer unit, cast row propulsion plant, cast row buffer unit and cooling row propulsion plant all adopt servo electrical machinery system, this system to position and speed control accurately, stable, realized that analog output, load the moment of inertia are high, environmentally safe, noise be little, easy to maintenance.
2, the utility model negative pressure device adopt Negative pressure machine be connected with pipeline with the suction nozzle in negative pressure device, by Negative pressure machine capable become negative pressure state, complete whole negative pressure process.
3, the utility model is reasonable in design, near-end transfer device, sand shake-out device using and far-end transfer device all adopt frequency conversion power driven system, frequency conversion power driven system has the controllability of power consumption in speed, can meet steadily completely, technological requirement fast, than traditional pneumatic and hydraulic system have an enormous advantage; And power driven system has been realized reduction energy consumption, reduces power loss, low noise, free of contamination design concept.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the connected mode structural representation of negative pressure device and Negative pressure machine in the utility model;
Fig. 3 is the structural representation of locking positioning device in the utility model;
In figure: 1, chassis and sandbox; 2, near-end transfer device; 3, cooling row buffer unit; 4, cast row propulsion plant; 5, sand shake-out device using; 6, little sand storehouse; 7, large sand storehouse; 8, film covering device; 9, hot air apparatus; 10, negative pressure device; 11, locking positioning device; 12, far-end transfer device; 13, cast row buffer unit; 14, cooling row propulsion plant; 15, Negative pressure machine; 16, air-heater; 111, positioning cylinder; 112, support; 113, hooked hand; 114, chassis.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model embodiment is further described:
The cooling pipeline of a kind of new automatic shell mould vacuum-assist pouring, as shown in Figure 1: comprise chassis and sandbox 1, near-end transfer device 2, cooling row buffer unit 3, cast row propulsion plant 4, sand shake-out device using 5, little sand storehouse 6, large sand storehouse 7, film covering device 8, hot air apparatus 9, negative pressure device 10, locking positioning device 11, far-end transfer device 12, cast row buffer unit 13, cooling row propulsion plant 14, Negative pressure machine 15 and air-heater 16; Described sand shake-out device using 5 connects little sand storehouse 6, described large sand storehouse 7 connects film covering device 8, described hot air apparatus 9 comprises air-heater 16, described negative pressure device 10 comprises Negative pressure machine 15, described far-end transfer device 12 connects cooling row buffer unit 3 and cooling row propulsion plant 14, described cooling row buffer unit 3 connects cast row buffer unit 13, and described cooling row propulsion plant 14 connects cast row propulsion plant 4.
In conjunction with Fig. 1, 2, set forth operation principle of the present utility model: 5 places fall sand and workpiece turning at sand shake-out device using, empty sandbox is dosed bed load at little sand Cang6Chu, then by manually putting down shell core, dose side sand at large sand Cang7Chu, at film covering device 8 place's plastic covering films, at hot air apparatus 9 place's pressure-vaccum hot blasts, form negative pressure state at negative pressure device 10 places and complete cast, transferring to cooling row by far-end transfer device 12 carries out cooling, by cooling row propulsion plant 14, cooling row buffer unit 3 and cast row buffer unit 13, cast row propulsion plant 4 completes whole circulation.Described cooling row buffer unit 3, cast row propulsion plant 4, cast row buffer unit 13 and cooling row propulsion plant 14 all adopt servo electrical machinery system.Described near-end transfer device 2, sand shake-out device using 5 and far-end transfer device 12 all adopt frequency conversion power driven system.Wherein sand shake-out device using 5 drives whole rotating part rotation, and chassis 114 is separated with it with sand, workpiece in sandbox.Negative pressure device 10 adopts Negative pressure machine 15 to be connected with the suction nozzle pipeline in negative pressure device 10, forms negative pressure state by Negative pressure machine 15, completes whole negative pressure process.
In conjunction with Fig. 3, set forth operation principle of the present utility model: locking positioning device 11 is made up of locking positioning cylinder 111, support 112, hooked hand 113 and chassis 114.Because being very easy to both sides from way under free state, chassis 114 drops, the design produces positioner below chassis 114, can fix chassis 114, and fastening system can still keep positioning states under power-off suddenly or the state of dying, personnel and device security are guaranteed, improve the shortcoming in legacy equipment, improved the safety coefficient of equipment.
It is emphasized that; embodiment described in the utility model is illustrative; rather than determinate; therefore the utility model is not limited to the embodiment described in the specific embodiment; every other embodiments that drawn according to the technical solution of the utility model by those skilled in the art, belong to the scope that the utility model is protected equally.
Claims (5)
1. the cooling pipeline of new automatic shell mould vacuum-assist pouring, its technical characteristics is: comprise chassis and sandbox, near-end transfer device, cooling row buffer unit, cast row propulsion plant, sand shake-out device using, little Sha Cang, large sand storehouse, film covering device, hot air apparatus, negative pressure device, locking positioning device, far-end transfer device, cast row buffer unit, cooling row propulsion plant, Negative pressure machine and air-heater; Described sand shake-out device using connects little sand storehouse, described large sand storehouse connects film covering device, described hot air apparatus comprises air-heater, described negative pressure device comprises Negative pressure machine, described far-end transfer device connects cooling row buffer unit and cooling row propulsion plant, described cooling row buffer unit connects cast row buffer unit, and described cooling row propulsion plant connects cast row propulsion plant.
2. the cooling pipeline of new automatic shell mould vacuum-assist pouring according to claim 1, is characterized in that: described cooling row buffer unit, cast row propulsion plant, cast row buffer unit and cooling row propulsion plant all adopt servo electrical machinery system.
3. the cooling pipeline of new automatic shell mould vacuum-assist pouring according to claim 1, is characterized in that: described near-end transfer device, sand shake-out device using and far-end transfer device all adopt frequency conversion power driven system.
4. the cooling pipeline of new automatic shell mould vacuum-assist pouring according to claim 1, it is characterized in that: described negative pressure device comprises suction nozzle, and described suction nozzle connects Negative pressure machine by pipeline.
5. the cooling pipeline of new automatic shell mould vacuum-assist pouring according to claim 1, is characterized in that: described locking positioning device is made up of locking positioning cylinder, support, hooked hand and chassis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320442039.XU CN203635909U (en) | 2013-11-27 | 2013-11-27 | Novel fully automatic shell mold vacuum-assist pouring, cooling and conveying line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320442039.XU CN203635909U (en) | 2013-11-27 | 2013-11-27 | Novel fully automatic shell mold vacuum-assist pouring, cooling and conveying line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203635909U true CN203635909U (en) | 2014-06-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320442039.XU Expired - Lifetime CN203635909U (en) | 2013-11-27 | 2013-11-27 | Novel fully automatic shell mold vacuum-assist pouring, cooling and conveying line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203635909U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105903947A (en) * | 2016-05-20 | 2016-08-31 | 许云东 | No-trolley horizontal box molding line |
| CN106735129A (en) * | 2016-12-28 | 2017-05-31 | 常州中车汽车零部件有限公司 | One kind casting streamline transition system |
-
2013
- 2013-11-27 CN CN201320442039.XU patent/CN203635909U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105903947A (en) * | 2016-05-20 | 2016-08-31 | 许云东 | No-trolley horizontal box molding line |
| CN106735129A (en) * | 2016-12-28 | 2017-05-31 | 常州中车汽车零部件有限公司 | One kind casting streamline transition system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| DD01 | Delivery of document by public notice |
Addressee: Xu Qibin Document name: Notification of Passing Examination on Formalities |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140611 |
|
| DD01 | Delivery of document by public notice | ||
| DD01 | Delivery of document by public notice |
Addressee: Xu Qibin Document name: Notice of Termination of Patent Rights |