CN203621360U - Forging size control system for free hydraulic forging press - Google Patents
Forging size control system for free hydraulic forging press Download PDFInfo
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- CN203621360U CN203621360U CN201320824334.1U CN201320824334U CN203621360U CN 203621360 U CN203621360 U CN 203621360U CN 201320824334 U CN201320824334 U CN 201320824334U CN 203621360 U CN203621360 U CN 203621360U
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- assembly
- forging
- control system
- size control
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Abstract
In order to solve the problems that the size precision is difficult to control, the working allowance is excessively large, raw materials are wasted, and the workload of sequential machining is increased of a forging size control method of a free hydraulic forging press in the prior art, the utility model provides a forging size control system for a free hydraulic forging press. The forging size control system for the free forging hydraulic forging press comprises a moving support, a buffering connector, a fixing support, a fixed pulley block I, a measuring support, a fixed pulley block II, a sliding rail, a sliding pointer assembly, a grating ruler assembly, a steel cable and a standard ruler. The moving support is horizontally fixed to the side of a moving beam of the hydraulic forging press, and the buffering connector is arranged at one end of a lower supporting rod of the outer side of the moving support. The fixing support, the measuring support, the sliding rail and the grating ruler assembly are sequentially arranged on the same side of the hydraulic forging press. The fixed pulley block I is arranged on the top of the fixing support. The forging size control system for the free hydraulic forging press has the advantages that the size and the surface flatness of a forge piece can be precisely controlled, the forging size control system is independent of the experience and practical control of an operator, raw materials are saved, and the workload of sequential processes is reduced.
Description
Technical field
The utility model relates to a kind of hydraulic press for free forging and forges size Control technology, specially refers to a kind of hydraulic press for free forging and forges size Control system.
Background technology
Along with the generally use of open die forging hydraulic forging press, the size of forging and the requirement of surface smoothness are more and more higher.Prior art hydraulic press for free forging forges the control of size completely by manually carrying out, both mainly relied on operator's experience, by means of Steel Ruler, internal caliber gauge, the survey tools such as outer diameter callipers, after forging stock is measured, after calculating, on the other mark post of press column, with high temperature chalk, relative dimensions position is marked, comprise, marking peg position when anvil contacts workpiece on epicycle hydraulic forging press, the marking peg position that on epicycle hydraulic forging press, anvil should reach, and forging passes through jumping-up, pulling, after many wheels such as shaping forge, the marking peg position that finally will reach.Then, operator relies on experience, and by the feel of the servo handle of left-handed operation hydraulic press and the feel of the all-hydraulic forging manipulator of right-hand operated,, forge meanwhile the position of range estimation marking peg motion, finally makes forging reach size and surface smoothness requirement.Owing to adopting Artificial Control completely, operator can, by dimensional accuracy capping, to ensure enough allowance, both waste raw material conventionally, has increased again the workload of following process.The problems such as obviously, prior art hydraulic press for free forging forges size Control method and exists restive dimensional accuracy, and allowance is excessive, the workload of waste raw material and increase following process.
Summary of the invention
Exist restive dimensional accuracy for solving prior art hydraulic press for free forging forging size Control method, allowance is excessive, the problems such as the workload of waste raw material and increase following process, the utility model proposes a kind of hydraulic press for free forging and forge size Control system.The utility model hydraulic press for free forging forges size Control system, comprises motion bracket, flexible coupling, fixed support, fixed pulley group I, measures support, fixed pulley group II, slide rail, sliding pointer assembly, grating scale assembly, cable wire and standard scale; Motion bracket is laterally fixed on the side of hydraulic press moved cross beam, and flexible coupling is arranged on the lower fulcrum bar termination in motion bracket outside; Be disposed with fixed support in the same side of hydraulic press, measure support, slide rail and grating scale assembly; Fixed pulley group I is arranged on fixed support top, and fixed pulley group II is arranged on measures a top of the trellis, and sliding pointer assembly is arranged on slide rail; One end of cable wire connects flexible coupling, and the other end is connected to sliding pointer assembly central upper portion wearing after walking around fixed pulley group I and fixed pulley group II; Grating scale assembly is arranged on the position corresponding with sliding pointer; Standard scale is arranged on measures the vertical edge of support near slide rail one side.
Further, the utility model hydraulic press for free forging forges size Control system, described flexible coupling comprises that U-shaped frame, connecting axle, sphere connect and cable wire interface, connecting axle is transverse in center, U-shaped frame both sides, and connect with motion bracket lower fulcrum bar termination and be connected by sphere, cable wire interface is arranged on U-shaped frame bottom center, and adopts screw that cable wire is fixedly connected with.
Further, the utility model hydraulic press for free forging forges size Control system, and described slide rail is that four square steel columns are vertical, the formation that is arranged in parallel rectangle, leaves between any two spacing, and, there is track in the arranged outside of every root post; Described sliding pointer assembly comprises cross support, pulley assembly, balance steel ball, demarcates pointer and cursor pointer; Cross supports the gap of interting between four square steel columns, and each termination is provided with upper and lower two groups of pulley assemblies, and the cylindrical notch of each pulley embeds track; Balance steel ball is suspended under sliding pointer assembly, demarcates pointer and is arranged on the position of sliding pointer assembly left for standard scale, and cursor pointer is arranged on the right-hand just position to grating scale assembly of sliding pointer assembly.
Further, the utility model hydraulic press for free forging forges size Control system, and described grating scale assembly comprises grating scale support, read head and chi body, and grating scale support is arranged on slide rail one side, chi body is fixed on grating scale support, the position that read head setting and cursor pointer match.
The useful technique effect that the utility model hydraulic press for free forging forges size Control system is size and the surface smoothness that can accurately control forging, does not rely on operator's experience and working control, has saved raw material, has reduced subsequent handling workload.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of facing that the utility model hydraulic press for free forging forges size Control system;
Accompanying drawing 2 is plan structure schematic diagrames that the utility model hydraulic press for free forging forges size Control system;
Accompanying drawing 3 is structural representations of the utility model flexible coupling;
Accompanying drawing 4 is plan structure schematic diagrames of the utility model slide rail and sliding pointer assembly;
Accompanying drawing 5 is the structural representations of facing of the utility model slide rail and sliding pointer assembly;
Below in conjunction with the drawings and specific embodiments, the utility model hydraulic press for free forging being forged to size Control system is further described.
The specific embodiment
Accompanying drawing 1 is the structural representation of facing that the utility model hydraulic press for free forging forges size Control system, accompanying drawing 2 is plan structure schematic diagrames that the utility model hydraulic press for free forging forges size Control system, in figure, 1 is hydraulic press pillar, 2 is hydraulic press moved cross beam, 3 is motion bracket, and 4 is flexible coupling, and 5 is fixed support, 6 is fixed pulley group I, 7 for measuring support, and 8 is fixed pulley group II, and 9 is slide rail, 10 is sliding pointer assembly, 11 is grating scale assembly, and 12 is cable wire, and 13 is standard scale.As seen from the figure, the utility model hydraulic press for free forging forges size Control scale, comprises motion bracket 3, flexible coupling 4, fixed support 5, fixed pulley group I 6, measures support 7, fixed pulley group II 8, slide rail 9, sliding pointer assembly 10, grating scale assembly 11, cable wire 12 and standard scale 13; Motion bracket 3 is laterally fixed on the side of hydraulic press moved cross beam 2, and flexible coupling 4 is arranged on the lower fulcrum bar termination in motion bracket 3 outsides; Be disposed with fixed support 5 in the same side of hydraulic press, measure support 7, slide rail 9 and grating scale assembly 11; Fixed pulley group I 6 is arranged on fixed support 5 tops, and fixed pulley group II 8 is arranged on measures support 7 tops, and sliding pointer assembly 10 is arranged on slide rail 9; One end of cable wire 12 connects flexible coupling 4, and the other end is connected to sliding pointer assembly 10 central upper portion wearing after walking around fixed pulley group I 6 and fixed pulley group II 8; Grating scale assembly 111 is arranged on the position corresponding with sliding pointer; Standard scale 13 is arranged on measures the vertical edge of support 7 near slide rail 9 one sides.
Accompanying drawing 3 is structural representations of the utility model flexible coupling, and in figure, 3 is motion bracket, and 12 is cable wire, and 41 is U-shaped frame, and 42 is connecting axle.43 for sphere connects, and 44 is cable wire interface.As seen from the figure, described flexible coupling comprises U-shaped frame 41, connecting axle 42, sphere connection 43 and cable wire interface 44, connecting axle 42 is transverse in U-shaped frame 4 centers, both sides, and connect 43 by sphere and be connected with motion bracket 3 lower fulcrum bar terminations, cable wire interface 44 is arranged on UXing Kuang 41 bottom centre, and adopts screw that cable wire 12 is fixedly connected with.
Accompanying drawing 4 is plan structure schematic diagrames of the utility model slide rail and sliding pointer assembly, accompanying drawing 5 is the structural representations of facing of the utility model slide rail and sliding pointer assembly, in figure, 9 is slide rail, and 12 is cable wire, 91 for basing oneself upon outer side track, 101 for cross supports, and 102 is pulley assembly, and 103 is balance steel ball, 104 for demarcating pointer, and 105 is cursor pointer.As seen from the figure, described slide rail 9 is that four square steel columns are vertical, the formation that is arranged in parallel rectangle, leaves between any two spacing, and, there is track 91 in the arranged outside of every root post; Described sliding pointer assembly 10 comprises cross support 101, pulley assembly 102, balance steel ball 103, demarcates pointer 104 and cursor pointer 105; Cross supports 101 gaps of interting between four square steel columns, and each termination is provided with upper and lower two groups of pulley assemblies 102, and the cylindrical notch of each pulley embeds track 91; Balance steel ball 103 is suspended under sliding pointer assembly 10, demarcates pointer 104 and is arranged on the just position to standard scale 13 of sliding pointer assembly 10 lefts, and cursor pointer 105 is arranged on the right-hand just position to grating scale assembly 11 of sliding pointer assembly 10.
1 to 6 is known by reference to the accompanying drawings, the utility model the utility model hydraulic press for free forging forging size Control system motion support is laterally fixed on the side of hydraulic press moved cross beam, the movement locus of anvil on reflection hydraulic press in real time, motion bracket adopts and is connected with cable wire by flexible coupling, and flexible coupling adopts sphere to connect, the vibrations that produce during effectively by dydraulic forging cushion, and its vibrations are not impacted the motion of cursor pointer.Adopt cable wire to drive sliding pointer assembly by fixed pulley group I and fixed pulley group II, both accurately reliable, effectively reduce again the impact of vibrations on movement locus.Adopt the structure control cursor pointer of slide rail and sliding pointer assembly to move up and down, further make the motion of cursor pointer steady, smooth, and can not produce and rock.Balance steel ball has reduced the fast moving of anvil on hydraulic press to sliding pointer component influences.Adopt the displacement of anvil on grating measuring hydraulic press, both accurately and reliably, do not wear and tear again.And, detection signal directly can be delivered to control system.In the time of concrete use, first reference standard scale is calibrated system dimension, anvil bottom surface contact forging numerical value on control system input hydraulic press, input the numerical value that forging process need to be arrived into epicycle, input the parameters such as the numerical value that final forging will reach, open water press, hydraulic press will forge processing under the control of control system, when cursor pointer movement is during to desired location, hydraulic press can stop moving downward automatically, and it upwards promotes waiting system control.So repeatedly, until forging process for fuel machine.
Obviously, the useful technique effect that the utility model hydraulic press for free forging forges size Control system is size and the surface smoothness that can accurately control forging, do not rely on operator's experience and working control, saved raw material, reduced subsequent handling workload.
Claims (4)
1. hydraulic press for free forging forges a size Control system, it is characterized in that: this system comprises motion bracket, flexible coupling, fixed support, fixed pulley group I, measures support, fixed pulley group II, slide rail, sliding pointer assembly, grating scale assembly, cable wire and standard scale; Motion bracket is laterally fixed on the side of hydraulic press moved cross beam, and flexible coupling is arranged on the lower fulcrum bar termination in motion bracket outside; Be disposed with fixed support in the same side of hydraulic press, measure support, slide rail and grating scale assembly; Fixed pulley group I is arranged on fixed support top, and fixed pulley group II is arranged on measures a top of the trellis, and sliding pointer assembly is arranged on slide rail; One end of cable wire connects flexible coupling, and the other end is connected to sliding pointer assembly central upper portion wearing after walking around fixed pulley group I and fixed pulley group II; Grating scale assembly is arranged on the position corresponding with sliding pointer; Standard scale is arranged on measures the vertical edge of support near slide rail one side.
2. hydraulic press for free forging forges size Control system according to claim 1, it is characterized in that: described flexible coupling comprises that U-shaped frame, connecting axle, sphere connect and cable wire interface, connecting axle is transverse in center, U-shaped frame both sides, and connect with motion bracket lower fulcrum bar termination and be connected by sphere, cable wire interface is arranged on U-shaped frame bottom center, and adopts screw that cable wire is fixedly connected with.
3. hydraulic press for free forging forges size Control system according to claim 1, it is characterized in that: described slide rail is that four square steel columns are vertical, the formation that is arranged in parallel rectangle, leaves between any two spacing, and, there is track in the arranged outside of every root post; Described sliding pointer assembly comprises cross support, pulley assembly, balance steel ball, demarcates pointer and cursor pointer; Cross supports the gap of interting between four square steel columns, and each termination is provided with upper and lower two groups of pulley assemblies, and the cylindrical notch of each pulley embeds track; Balance steel ball is suspended under sliding pointer assembly, demarcates pointer and is arranged on the position of sliding pointer assembly left for standard scale, and cursor pointer is arranged on the right-hand just position to grating scale assembly of sliding pointer assembly.
4. hydraulic press for free forging forges size Control system according to claim 1, it is characterized in that: described grating scale assembly comprises grating scale support, read head and chi body, grating scale support is arranged on slide rail one side, chi body is fixed on grating scale support, the position that read head setting and cursor pointer match.
Priority Applications (1)
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CN201320824334.1U CN203621360U (en) | 2013-12-13 | 2013-12-13 | Forging size control system for free hydraulic forging press |
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CN201320824334.1U CN203621360U (en) | 2013-12-13 | 2013-12-13 | Forging size control system for free hydraulic forging press |
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CN203621360U true CN203621360U (en) | 2014-06-04 |
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CN201320824334.1U Expired - Fee Related CN203621360U (en) | 2013-12-13 | 2013-12-13 | Forging size control system for free hydraulic forging press |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104550602A (en) * | 2014-12-29 | 2015-04-29 | 中国第一重型机械股份公司 | Forged piece size control method based on stand deformation |
-
2013
- 2013-12-13 CN CN201320824334.1U patent/CN203621360U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104550602A (en) * | 2014-12-29 | 2015-04-29 | 中国第一重型机械股份公司 | Forged piece size control method based on stand deformation |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140604 Termination date: 20171213 |
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CF01 | Termination of patent right due to non-payment of annual fee |