CN203616012U - Friction-stir welding friction interface temperature measuring device - Google Patents

Friction-stir welding friction interface temperature measuring device Download PDF

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Publication number
CN203616012U
CN203616012U CN201320771768.XU CN201320771768U CN203616012U CN 203616012 U CN203616012 U CN 203616012U CN 201320771768 U CN201320771768 U CN 201320771768U CN 203616012 U CN203616012 U CN 203616012U
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China
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temperature
stirring
head
workpiece
natural
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Withdrawn - After Issue
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CN201320771768.XU
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Chinese (zh)
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周军
张磊
张春波
赵玉珊
潘毅
靳彤
戴红
李波
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HARBIN INST OF WELDING ACADEMY OF MECHANICAL SCIENCES
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HARBIN INST OF WELDING ACADEMY OF MECHANICAL SCIENCES
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Abstract

The utility model relates to a friction-stir welding friction interface temperature measuring device which is composed of a temperature collector, a rotary encoder, a semi-natural thermocouple, a stirring head, a computer, data processing software and the like. A semi-natural thermocoupling temperature measuring method is adopted, an electrode of the standard thermocouple is arranged in the stirring head, and a natural electrode is connected with a sample to be welded. The two electrodes are connected with the temperature collector, and the temperature of a friction interface is measured on the basis of a thermocoupling temperature measuring principle. The rotary encoder is used for recording the rotating frequency of the stirring head, the temperature values recorded by the temperature collector are cooperated, and the temperature values of different friction interface positions on a measuring point horizontal plane are measured and separated out. The temperature collector and the rotary encoder are in communication with the computer, the data processing software is combined, and temperature data can be displayed afterwards and monitored in real time.

Description

Agitating friction welding frictional interface temperature measuring equipment
Technical field: the utility model relates to a kind of agitating friction welding frictional interface temperature measuring equipment.
Background technology: in stir friction welding process, the temperature of frictional interface and distribute for understanding stir friction welding process, research friction stir welding heat production mechanism, explore plastic yield and the flowing law of stir friction welding process metal, particularly for illustrating the Changing Pattern of joint microstructure and the formation reason of weld defects is significant.In stir friction welding process, severe plastic deformation and the Plastic Flow of the High Rotation Speed of rotational workpieces, the invisibility of frictional interface, frictional interface and near zone metal thereof, all brought very large difficulty to the measurement of agitating friction welding frictional interface temperature.Although people, through unremitting effort, have had clearer and more definite understanding to the distribution law of temperature field of stir friction welding process, the temperature distributing rule at frictional interface place is not obtained to satisfied result yet.Therefore, a kind of measuring method about agitating friction welding frictional interface temperature is very necessary.
Summary of the invention: the purpose of this utility model has been to provide one can dynamic acquisition, adopt real-time analysis pattern, and measuring accuracy is high, the agitating friction welding frictional interface temperature measuring equipment that scope is wide.The utility model is a kind of agitating friction welding frictional interface temperature measuring equipment, the first workpiece (1) and the fixed installation of second workpiece (11) level, stirring-head in welding process (4) carries out agitating friction with the first workpiece (1) and second workpiece (11), normal electrode (6) in semi-natural thermopair, through the through hole (3) on stirring-head (4), is welded on stirring-head (4) outside surface; Nature electrode (7) is connected with the first workpiece (1) or second workpiece (11), normal electrode (6), natural electrode (7) are connected with Temperature sampler (8) respectively, the temperature signal of Temperature sampler (8) is transferred in computing machine (12) by data line (10), rotary encoder (5) is connected with the main shaft that stirring-head (4) is installed, and rotary encoder (5) is transferred to the rotary speed data collecting in computing machine (12) by data acquisition line concentration (9).
Stirring-head (4), with measuring position through hole (3), is furnished with ceramic pipe (2) in through hole (3), normal electrode (6) penetrates in stirring-head (4) by ceramic pipe and has sub-fraction to be retained in stirring-head (4) outside.
The utility model adopts semi-natural thermocouple thermometry, in the time carrying out agitating friction welding, the normal electrode in semi-natural thermopair (6) is installed in stirring-head (4), and nature electrode (7) is connected with the first workpiece (1) or second workpiece (11).Again normal electrode (6), natural electrode (7) are connected with Temperature sampler (8), thereby utilize thermocouple temperature measurement principle to measure the temperature of frictional interface.Rotary encoder (5) is for recording stirring-head (4) gyro frequency, coordinate the Temperature numerical of Temperature sampler (8) record, thereby the temperature value that is arranged in differentiated friction interface location on measurement point surface level can be separated from the numerical value of Temperature sampler (8) record, thereby by a measurement point, measure the Temperature numerical of frictional interface on the surface level of whole measurement point place.By Temperature sampler (8) and rotary encoder (5) and computing machine (12) communication, in conjunction with data processing software, can temperature data be monitored constantly and be shown afterwards.
Semi-natural thermopair is made up of natural electrode (7) and normal electrode (6) two parts, and natural electrode is made with material to be welded, and normal electrode is selected with natural electrode electrical characteristics and differed larger electrode.Corresponding relation between thermoelectrical potential and the temperature of semi-natural thermopair obtains by rating test.Stirring-head (4) is made after hole (3) is got through in measuring position by standard stirring-head.In through hole, be furnished with ceramic pipe (2), normal electrode penetrates in stirring-head by ceramic pipe, and has sub-fraction to leak in stirring-head (4) outside.When welding, leak the normal electrode (6) in stirring-head (4) outside, contact with the first workpiece (1), second workpiece (11), thereby form semi-natural thermopair, by being connected of semi-natural thermopair and Temperature sampler (8), thermograph is got off.
The utlity model has following advantage and effect:
A, the utility model adopt the temperature-measurement principle of semi-natural thermopair, adopt the utmost point of one of them thermo wires of standard couple as semi-natural thermopair, be called the standard utmost point (6), adopt with the tinsel of the identical material of welded piece as the natural utmost point (7), bi-material forms nonstandard thermopair, and the rower of going forward side by side is fixed.The point for measuring temperature of the standard utmost point (6) is embedded in the surface of stirring-head (4), because welded piece and the natural utmost point adopt identical material, the contact point of standard utmost point point for measuring temperature and welded piece frictional interface is point for measuring temperature, in welding process, the temperature signal of point for measuring temperature position will be gathered by semi-natural thermopair, be converted to weak electric signal, and send Temperature sampler (8) to and carry out data analysis and processing; B, weld interface are the frictional interface of stirring-head (4) and the first workpiece (1) and second workpiece (11), because agitating friction welding is a dynamic process, therefore frictional interface is also dynamic change, adopt conventional fixed point to bury the method for standard couple underground, be difficult to detect frictional interface dynamic temperature change procedure.And adopt this semi-natural thermocouple temperature measurement method, a wherein utmost point of thermopair---the standard utmost point (6) is directly connected with stirring-head (4), an other utmost point of thermopair---natural electrode (7) is connected with workpiece, stirring-head (4) is in rotary course, the standard utmost point (6) contacted with the weld interface moment, form thermoelectrical potential with the natural utmost point (7), can Real-Time Monitoring weld interface temperature; C, because agitating friction welding interface is positioned at inside workpiece, common temp measuring method comprises the temp measuring method such as standard couple, infrared measurement of temperature, all can not Measurement accuracy weld interface temperature.And adopt semi-natural thermopair to carry out thermometric, the standard utmost point (6) of semi-natural thermopair together rotates with stirring-head (4), the point for measuring temperature that is the standard utmost point (6) moves in a circle as the center of circle take the axle center of stirring-head (4), in rotary course, contact with the friction of workpiece interface moment, can collect the temperature at dynamic friction interface; D, in welding process, gathered the rotating speed of stirring-head (4) by scrambler (5), can determine that according to rotary speed data the standard utmost point (6) of natural thermocouple puts residing position sometime, the temperature data gathering in conjunction with Temperature sampler (8), can determine any temperature value of frictional interface.Because the point for measuring temperature of the standard utmost point (6) moves in a circle, semi-natural thermopair will collect the temperature at whole circumferencial direction interface of point for measuring temperature place surface level; The standard utmost point (6) on e, stirring-head (4) can be welded on different vertical positions, can measure the frictional interface temperature in Different Plane, measures by the frictional interface to multiple differing heights, obtains frictional interface three-dimensional temperature field.F, adopt semi-natural thermopair to gather agitating friction welding interface temperature, thermopair can detect the temperature at frictional interface place accurately, therefore measures temperature accurate.
The utility model can pass through a measurement point, measures the Temperature numerical of frictional interface on the surface level of whole measurement point place.And by data analysis software, the temperature of diverse location is characterized out.
The utility model measuring accuracy is high, not limited by materials to be welded, and can measure the temperature of any point in frictional interface.
The utility model can carry out display analysis and real time monitoring afterwards to interface temperature by computing machine (12).
The utility model is in the time adopting real-time mode, and operator can change welding parameter at any time according to temperature change value.
Accompanying drawing explanation
Fig. 1 is composition schematic diagram of the present utility model.
Embodiment
As shown in Figure 1, the first workpiece 1 and second workpiece 11 level fixed installations, in welding process, stirring-head 4 and the first workpiece 1 and second workpiece 11 carry out agitating friction, and the normal electrode 6 in semi-natural thermopair, through the through hole 3 on stirring-head 4, is welded on stirring-head 4 outside surfaces; Nature electrode 7 is connected with the first workpiece 1 or second workpiece 11, normal electrode 6, natural electrode 7 are connected with Temperature sampler 8 respectively, the temperature signal of Temperature sampler 8 is transferred in computing machine 12 by data line 10, turn scrambler 5 and be connected with the main shaft that stirring-head 4 is installed, rotary encoder 5 is transferred to the rotary speed data collecting in computing machine 12 by data acquisition line concentration 9.
Stirring-head 4, with measuring position through hole 3, is furnished with ceramic pipe 2 in through hole 3, normal electrode 6 is penetrated in stirring-head 4 and had sub-fraction to be retained in stirring-head 4 outsides by ceramic pipe.
The utility model device adopts semi-natural thermocouple thermometry, in the time carrying out agitating friction welding, the normal electrode in semi-natural thermopair 6 is installed in stirring-head 4, and nature electrode 7 is connected with the first workpiece 1 or second workpiece 11.Again two electrodes are connected with Temperature sampler 8, thereby utilize thermocouple temperature measurement principle to measure the temperature income of frictional interface.Rotary encoder 5 revolves 4 and turns frequency for recording stirring-head, the Temperature numerical that coordinates Temperature sampler 8 to record, the numerical value that thereby the temperature value that is arranged in differentiated friction interface location on measurement point surface level can be recorded from Temperature sampler 8 is separated, thereby by a measurement point, measure the Temperature numerical of frictional interface on the surface level of whole measurement point place.By Temperature sampler 8 and rotary encoder 5 and computing machine 12 communications, in conjunction with data processing software, can temperature data be shown afterwards and be monitored constantly.

Claims (2)

1. an agitating friction welding frictional interface temperature measuring equipment, it is characterized in that: the first workpiece (1) and the fixed installation of second workpiece (11) level, stirring-head in welding process (4) carries out agitating friction with the first workpiece (1) and second workpiece (11), normal electrode (6) in semi-natural thermopair, through the through hole (3) on stirring-head (4), is welded on stirring-head (4) outside surface; Nature electrode (7) is connected with the first workpiece (1) or second workpiece (11), normal electrode (6), natural electrode (7) are connected with Temperature sampler (8) respectively, the temperature signal of Temperature sampler (8) is transferred in computing machine (12) by data line (10), rotary encoder (5) is connected with the main shaft that stirring-head (4) is installed, and rotary encoder (5) is transferred to the rotary speed data collecting in computing machine (12) by data acquisition line concentration (9).
2. a kind of agitating friction welding frictional interface temperature measuring equipment according to claim 1, it is characterized in that: stirring-head (4) is with measuring position through hole (3), in through hole (3), be furnished with ceramic pipe (2), normal electrode (6) penetrates in stirring-head (4) by ceramic pipe and has sub-fraction to be retained in stirring-head (4) outside.
CN201320771768.XU 2013-11-27 2013-11-27 Friction-stir welding friction interface temperature measuring device Withdrawn - After Issue CN203616012U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320771768.XU CN203616012U (en) 2013-11-27 2013-11-27 Friction-stir welding friction interface temperature measuring device

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Application Number Priority Date Filing Date Title
CN201320771768.XU CN203616012U (en) 2013-11-27 2013-11-27 Friction-stir welding friction interface temperature measuring device

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CN203616012U true CN203616012U (en) 2014-05-28

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103592047A (en) * 2013-11-27 2014-02-19 机械科学研究院哈尔滨焊接研究所 Friction-stir welding friction interface temperature measuring device
CN106153101A (en) * 2015-04-03 2016-11-23 上海航天设备制造总厂 Temperature measurement on-line, device for measuring force
CN110280889A (en) * 2019-07-16 2019-09-27 中国科学院沈阳自动化研究所 A kind of robot stirring friction welding agitator head temperature measurement structure

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103592047A (en) * 2013-11-27 2014-02-19 机械科学研究院哈尔滨焊接研究所 Friction-stir welding friction interface temperature measuring device
CN103592047B (en) * 2013-11-27 2016-01-06 机械科学研究院哈尔滨焊接研究所 Agitating friction welding frictional interface temperature measuring equipment
CN106153101A (en) * 2015-04-03 2016-11-23 上海航天设备制造总厂 Temperature measurement on-line, device for measuring force
CN106153101B (en) * 2015-04-03 2018-05-08 上海航天设备制造总厂 Temperature measurement on-line, device for measuring force
CN110280889A (en) * 2019-07-16 2019-09-27 中国科学院沈阳自动化研究所 A kind of robot stirring friction welding agitator head temperature measurement structure

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AV01 Patent right actively abandoned

Granted publication date: 20140528

Effective date of abandoning: 20160106

AV01 Patent right actively abandoned

Granted publication date: 20140528

Effective date of abandoning: 20160106

C25 Abandonment of patent right or utility model to avoid double patenting