CN203610813U - Automatic welding device for solar junction box - Google Patents
Automatic welding device for solar junction box Download PDFInfo
- Publication number
- CN203610813U CN203610813U CN201320831222.9U CN201320831222U CN203610813U CN 203610813 U CN203610813 U CN 203610813U CN 201320831222 U CN201320831222 U CN 201320831222U CN 203610813 U CN203610813 U CN 203610813U
- Authority
- CN
- China
- Prior art keywords
- junction box
- solar junction
- bending
- soldering device
- automatic soldering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Images
Landscapes
- Photovoltaic Devices (AREA)
Abstract
The utility model discloses an automatic welding device for a solar junction box. The automatic welding device comprises a body, a horizontal workbench and a lifting frame. At least one tin feeding mechanism and corresponding solder tips are fixedly arranged on the lifting frame, wherein each solder tip is controlled through a heating device. The horizontal workbench is provided with a bending mechanism used for pressing bus bars on a solar cell panel into binding posts of the solar junction box. A transversely-moving mechanism is arranged between the horizontal workbench and the body. A lifting mechanism is arranged between the horizontal workbench and the lifting frame. The heating device, the bending mechanism, the tin feeding mechanism, the transversely-moving mechanism and the lifting mechanism are controlled by a PLC. The bottom face of the body is provided with a positioning mechanism, original manual welding is replaced by automatic welding, welding quality and production efficiency are improved, accurate welding is achieved through the positioning mechanism, and multi-station welding can be achieved through the transversely-moving mechanism and the lifting mechanism.
Description
Technical field
The utility model relates to a kind of solar junction box automatic soldering device.
Background technology
Photovoltaic module is connected and encapsulated the product forming by multiple photovoltaic cells, and photovoltaic component terminal box is the crucial jockey that solar components is made system, and the effect of terminal box is to prevent that solar components part from producing hot spot effect while being blocked.If damaging or connect not firm meeting, terminal box cause terminal box normally to work, thereby in the time that solar components part is blocked, whole solar components system is with regard to cisco unity malfunction, and the part that is blocked will be sent a large amount of heats, and serious meeting burns out assembly.At present, existing solar module, with being all by manually welding in terminal box, does not have special welding equipment, and production efficiency is low, and welding quality can not guarantee.
Summary of the invention
For overcoming above-mentioned shortcoming, the utility model object is to provide a kind of solar junction box automatic soldering device, and automaticity is high, production efficiency is higher, can reduce labor strength.
For realizing above object, the utility model provides a kind of solar junction box automatic soldering device, for solar junction box is welded in to solar panel surface, comprise body, along horizontal direction and described body slide mutually arrange horizontal table, along above-below direction and described horizontal table slide mutually arrange crane, on described crane, be fixedly installed at least one Zu Song tin mechanism and corresponding solder horn, described solder horn is by heater control, on described horizontal table, be provided with the busbar on described solar panel is pressed into the bending mechanism on the binding post of described solar junction box, between described horizontal table and described body, be provided with transverse-moving mechanism, between described horizontal table and described crane, be provided with elevating mechanism, described heater, described bending mechanism, described Song Xi mechanism, described transverse-moving mechanism, described elevating mechanism is by PLC Controlled by Programmable Controller, the bottom surface of described body is provided with detent mechanism.
As preferably, described detent mechanism comprises locating template and vacuum cup, on described locating template, offer the die suitable with described solar junction box, described vacuum cup has two, lays respectively at the both sides of described locating template, outline by die and solar junction box is suitable, can realize its location, by vacuum cup, body and solar panel be located, by locating accurately, realize precisely welding, improve welding precision.
As preferably, described Song Xi mechanism comprise send tin frame, rotate be arranged at described send on tin frame for be wound around tin bar reel, rotate be arranged at described send one group of pinch wheels on tin frame, upper end with described send that tin frame is fixedly connected send tin guide pipe, described in being fixedly installed on send tin guide pipe bottom send tin head, described reel is driven and is rotated by stepper motor, by the rotating of step motor control pinch wheels, can realize well the folding and unfolding process of tin bar.
As preferably, described Song Xi mechanism and described solder horn have two, are arranged at respectively the left and right sides of described crane, can realize the welding processing of two stations at every turn, raise the efficiency.
As preferably, described bending mechanism comprises the two groups of bending mechanical fingers and the bending cylinder that are hook-type, one end of described bending mechanical finger is hinged by rotating shaft and described horizontal table, the other end of described bending mechanical finger is free end, one end of described rotating shaft is fixed with one end of connecting rod, the piston rod of the other end of described connecting rod and described bending cylinder is hinged, move by bending cylinder drivening rod, then drive rotating shaft to rotate, thereby realize bending machinery finger motion, realize the compression to busbar.
As preferably, also comprise hitch, described hitch comprises hook portion and lower hook portion, for connecting the elastic traction rope of described upper hook portion and described lower hook portion, on described body, be provided with the mounting part of matching with described lower hook portion, whole body can be suspended on cross bar by hitch, be convenient to processing.
As preferably, described hitch also comprises balancer, and described balancer is arranged on described elastic traction rope, by balancer is set, guarantees the levelness of body in welding process, improves welding quality.
As preferably, described transverse-moving mechanism is transverse moving left and right cylinder, and described elevating mechanism is the cylinder that moves up and down.
As preferably, on described body, be provided with SR, described SR is connected with described PLC Programmable Logic Controller, by the reset of SR control elevating mechanism.
As preferably, the left and right sides of described body is respectively arranged with both hands start button, described both hands start button is connected respectively at described PLC Programmable Logic Controller, only have the staff of working as to press the both hands start button of the left and right sides simultaneously, equipment just starts operation, prevents danger.
Owing to having adopted technique scheme, be not difficult to find out, replace original artificial welding by automatic welding, welding quality and production efficiency are not only improved, and realize precisely welding by detent mechanism is set, by being set, transverse-moving mechanism and elevating mechanism can realize in addition the welding of multistation.
Accompanying drawing explanation
Accompanying drawing 1 is schematic perspective view one of the present utility model;
Accompanying drawing 2 is schematic perspective view two of the present utility model;
Accompanying drawing 3 is schematic perspective view three of the present utility model;
Accompanying drawing 4 is schematic perspective view four of the present utility model;
Accompanying drawing 5 is schematic perspective view five of the present utility model;
Accompanying drawing 6 is partial enlarged drawing of the present utility model;
Accompanying drawing 7 is partial sectional view of the present utility model (treating bending state to be welded);
Accompanying drawing 9 is schematic perspective view six of the present utility model;
Accompanying drawing 10 is for sending tin structural scheme of mechanism.
Wherein: 1, solar panel; 2, solar junction box; 3, body; 4, horizontal table; 5, crane; 6, SR; 7, both hands start button; 8, solder horn; 9, busbar; 10, locating template; 11, vacuum cup; 12, die; 13, send tin frame; 14, reel; 15, pinch wheels; 16, send tin guide pipe; 17, send tin head; 18, bending mechanical finger; 19, bending cylinder; 20, connecting rod; 21, upper hook portion; 22, lower hook portion; 23, elastic traction rope; 24, balancer; 25, positioning tool body; 26, breach; 27, operating handle; 28, transverse moving left and right cylinder; 29, the cylinder that moves up and down.
The specific embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, thereby so that advantage of the present utility model and feature can be easier to be it will be appreciated by those skilled in the art that, protection domain of the present utility model is made to more explicit defining.
Referring to accompanying drawing 1 to accompanying drawing 5, shown in accompanying drawing 9, a kind of solar junction box 2 automatic soldering devices, for solar junction box 2 is welded in to solar panel 1 surface, comprise body 3, along horizontal direction and body 3 slide mutually arrange horizontal table 4, along above-below direction and horizontal table 4 slide mutually arrange crane 5, on crane 5, be fixedly installed Liang Zusong tin mechanism and corresponding solder horn 8, be arranged at respectively the left and right sides of crane 5, on horizontal table 4, be provided with the busbar on solar panel 19 is pressed into the bending mechanism on the binding post of solar junction box 2, between horizontal table 4 and body 3, be provided with transverse-moving mechanism, between horizontal table 4 and crane 5, be provided with elevating mechanism, on body 3, be provided with SR 6, the left and right sides of body 3 is respectively arranged with both hands start button 7, both hands start button 7, SR 6, bending mechanism, Song Xi mechanism, transverse-moving mechanism, elevating mechanism is by PLC Controlled by Programmable Controller, solder horn 8 is by heater control, and heater is by PLC Controlled by Programmable Controller, the concrete structure of transverse-moving mechanism and elevating mechanism is not design main points of the present utility model, as long as the mechanism that can drive slip can be used at this, in the present embodiment, transverse-moving mechanism is transverse moving left and right cylinder 28, elevating mechanism is the cylinder 29 that moves up and down.
The busbar 9 of solar panel 1 generally has four groups with the binding post of solar junction box 2, there is four stations (No. 1 station, No. 2 stations, No. 3 stations, No. 4 stations, No. 1 station and No. 3 stations are positioned at the same side, No. 2 stations and No. 4 stations are positioned at the same side) need to weld, as an example of No. 1 station and No. 3 stations example, the course of work of the present utility model is described below: after by detent mechanism, body 3 and solar panel 1 and solar junction box 2 being located, staff starts the both hands start button 7 starting device work of the left and right sides simultaneously, bending mechanism is pressed into the busbar on solar panel 19 on the binding post of solar junction box 2 and after compressing, the cylinder 29 that moves up and down drives crane 5 to slide down to assigned address Hou Song tin mechanism and solder horn 8 is aimed at No. 1 station and No. 3 stations weld, after having welded, operating personnel starts SR 6, the cylinder 29 that moves up and down drives crane 5 upward slidings to reset, now horizontal table 4 is moved to No. 2 stations and No. 4 stations repetition said process by transverse shifting cylinder in left and right.
As shown in Figure 9, the bottom surface of body 3 is provided with detent mechanism, detent mechanism comprises locating template 10 and vacuum cup 11, on locating template 10, offer the die 12 suitable with solar junction box 2, vacuum cup 11 has two, lay respectively at the both sides of locating template 10, suitable with the outline of solar junction box 2 by die 12, can realize its location, by vacuum cup 11, body 3 and solar panel 1 are located, by locating accurately, realize precisely welding, improve welding precision.
As shown in Figure 10, Song Xi mechanism comprises and send tin frame 13, rotation be arranged at send on tin frame 13 for being wound around the reel 14 of tin bar, rotation is arranged at one group of pinch wheels 15 sending on tin frame 13, upper end with send that tin frame 13 is fixedly connected send tin guide pipe 16, be fixedly installed on send tin guide pipe 16 bottoms send tin head 17, reel 14 is driven and is rotated by stepper motor, by 15 rotatings of step motor control pinch wheels, in the process that drives crane 5 to decline at elevating mechanism, control reel 14 forwards, tin bar is emitted from reel 14, in the process that drives crane 5 to rise at elevating mechanism, controlling reel 14 reverses, tin bar is taken on reel 14, can realize well the folding and unfolding of tin bar.
As shown in Figure 6, bending mechanism comprises the two groups of bending mechanical fingers 18 and the bending cylinder 19 that are hook-type, one end of bending mechanical finger 18 is hinged by rotating shaft and horizontal table 4, the other end of bending mechanical finger 18 is free end, one end of rotating shaft is fixed with one end of connecting rod 20, the piston rod of the other end of connecting rod 20 and bending cylinder 19 is hinged, its principle is: bending cylinder 19 drivening rods 20 move, then drive rotating shaft to rotate, thereby realizing bending mechanical finger 18 moves, the free end of bending mechanical finger 18 is realized the compression to busbar 9, accompanying drawing 7 has shown with accompanying drawing 8 two width figure, welded condition after bending state to be welded and bending, can embody thus above-mentioned operation principle.
As shown in accompanying drawing 1-5, accompanying drawing 9, also comprise hitch, hitch comprise hook portion 21 and lower hook portion 22, for connect upper hook portion 21 and lower hook portion 22 elastic traction rope 23, be arranged at the balancer 24 on elastic traction rope 23, on body 3, be provided with the mounting part of matching with lower hook portion 22, lower hook portion 22 is hooked mounting part body 3 is sling, upper hook portion 21 is for matching with installation crossbeam, in addition by balancer 24 is set, can keep the balance of body 3, improve welding quality.
In addition accompanying drawing 1, accompanying drawing 4, in accompanying drawing 5, show a portable frock of Primary Location on solar panel 1, it is for being tentatively decided to be solar junction box 2, its structure is for comprising positioning tool body 25, be opened in the breach 26 on positioning tool body 25, the outer surface with solar junction box 2 of its breach 26 is suitable, its bottom surface has locating slot, for matching with the positioning convex on solar panel 1, in addition the upper surface of positioning tool body 25 is provided with and is convenient to the operating handle 27 that staff grips, behind its location, only a side of automatic soldering device need be fitted with it, location is convenient.
Above embodiment is only explanation technical conceive of the present utility model and feature; its object is to allow person skilled in the art understand content of the present utility model and implemented; can not limit protection domain of the present utility model with this; all equivalences of doing according to the utility model Spirit Essence change or modify, and all should be encompassed in protection domain of the present utility model.
Claims (10)
1. a solar junction box automatic soldering device, for solar junction box is welded in to solar panel surface, it is characterized in that: comprise body, along horizontal direction and described body slide mutually arrange horizontal table, along above-below direction and described horizontal table slide mutually arrange crane, on described crane, be fixedly installed at least one Zu Song tin mechanism and corresponding solder horn, described solder horn is by heater control, on described horizontal table, be provided with the busbar on described solar panel is pressed into the bending mechanism on the binding post of described solar junction box, between described horizontal table and described body, be provided with transverse-moving mechanism, between described horizontal table and described crane, be provided with elevating mechanism, described heater, described bending mechanism, described Song Xi mechanism, described transverse-moving mechanism, described elevating mechanism is by PLC Controlled by Programmable Controller, the bottom surface of described body is provided with detent mechanism.
2. solar junction box automatic soldering device according to claim 1, it is characterized in that: described detent mechanism comprises locating template and vacuum cup, on described locating template, offer the die suitable with described solar junction box, described vacuum cup has two, lays respectively at the both sides of described locating template.
3. solar junction box automatic soldering device according to claim 1, it is characterized in that: described Song Xi mechanism comprise send tin frame, rotate be arranged at described send on tin frame for be wound around tin bar reel, rotate be arranged at described send one group of pinch wheels on tin frame, upper end with described send that tin frame is fixedly connected send tin guide pipe, be fixedly installed on described send tin guide pipe bottom send tin head, described reel drives rotation by stepper motor.
4. according to the solar junction box automatic soldering device described in claim 1 or 3, it is characterized in that: described Song Xi mechanism and described solder horn have two, be arranged at respectively the left and right sides of described crane.
5. solar junction box automatic soldering device according to claim 1, it is characterized in that: described bending mechanism comprises the two groups of bending mechanical fingers and the bending cylinder that are hook-type, one end of described bending mechanical finger is hinged by rotating shaft and described horizontal table, the other end of described bending mechanical finger is free end, one end of described rotating shaft is fixed with one end of connecting rod, and the piston rod of the other end of described connecting rod and described bending cylinder is hinged.
6. solar junction box automatic soldering device according to claim 1, it is characterized in that: also comprise hitch, described hitch comprises hook portion and lower hook portion, for connecting the elastic traction rope of described upper hook portion and described lower hook portion, on described body, be provided with the mounting part of matching with described lower hook portion.
7. solar junction box automatic soldering device according to claim 6, is characterized in that: described hitch also comprises balancer, and described balancer is arranged on described elastic traction rope.
8. solar junction box automatic soldering device according to claim 1, is characterized in that: described transverse-moving mechanism is transverse moving left and right cylinder, and described elevating mechanism is the cylinder that moves up and down.
9. solar junction box automatic soldering device according to claim 1, is characterized in that: on described body, be provided with SR, described SR is connected with described PLC Programmable Logic Controller.
10. solar junction box automatic soldering device according to claim 1, is characterized in that: the left and right sides of described body is respectively arranged with both hands start button, described both hands start button is connected respectively at described PLC Programmable Logic Controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320831222.9U CN203610813U (en) | 2013-12-17 | 2013-12-17 | Automatic welding device for solar junction box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320831222.9U CN203610813U (en) | 2013-12-17 | 2013-12-17 | Automatic welding device for solar junction box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203610813U true CN203610813U (en) | 2014-05-28 |
Family
ID=50763494
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320831222.9U Withdrawn - After Issue CN203610813U (en) | 2013-12-17 | 2013-12-17 | Automatic welding device for solar junction box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203610813U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639562A (en) * | 2013-12-17 | 2014-03-19 | 苏州谐通光伏科技有限公司 | Automatic welding device for solar junction box |
| CN105196060A (en) * | 2014-06-20 | 2015-12-30 | 大族激光科技产业集团股份有限公司 | Bending welder |
| CN105522385A (en) * | 2014-09-28 | 2016-04-27 | 大族激光科技产业集团股份有限公司 | Automatic bending and welding equipment for coiled pipe plate core of solar heat collector |
| CN105855658A (en) * | 2016-05-06 | 2016-08-17 | 河北羿珩科技股份有限公司 | Solar confluence strap automatic welding device |
| CN109227017A (en) * | 2018-10-31 | 2019-01-18 | 苏州晟成智能装备有限公司 | A kind of automatic voltage lead wires equipment of solar panels terminal box |
-
2013
- 2013-12-17 CN CN201320831222.9U patent/CN203610813U/en not_active Withdrawn - After Issue
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639562A (en) * | 2013-12-17 | 2014-03-19 | 苏州谐通光伏科技有限公司 | Automatic welding device for solar junction box |
| CN103639562B (en) * | 2013-12-17 | 2015-11-18 | 苏州谐通光伏科技有限公司 | Solar junction box automatic soldering device |
| CN105196060A (en) * | 2014-06-20 | 2015-12-30 | 大族激光科技产业集团股份有限公司 | Bending welder |
| CN105196060B (en) * | 2014-06-20 | 2017-05-24 | 大族激光科技产业集团股份有限公司 | Bending welder |
| CN105522385A (en) * | 2014-09-28 | 2016-04-27 | 大族激光科技产业集团股份有限公司 | Automatic bending and welding equipment for coiled pipe plate core of solar heat collector |
| CN105522385B (en) * | 2014-09-28 | 2017-09-29 | 大族激光科技产业集团股份有限公司 | The automatic bent jointing equipment of solar thermal collector coiled pipe plate core |
| CN105855658A (en) * | 2016-05-06 | 2016-08-17 | 河北羿珩科技股份有限公司 | Solar confluence strap automatic welding device |
| CN109227017A (en) * | 2018-10-31 | 2019-01-18 | 苏州晟成智能装备有限公司 | A kind of automatic voltage lead wires equipment of solar panels terminal box |
| CN109227017B (en) * | 2018-10-31 | 2023-12-05 | 苏州晟成智能装备有限公司 | Automatic lead pressing equipment for solar panel junction box |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103639562B (en) | Solar junction box automatic soldering device | |
| CN203610813U (en) | Automatic welding device for solar junction box | |
| CN102709785B (en) | Terminal crimping module of multifunctional fully-automatic terminal crimping machine for flat cables | |
| CN203304742U (en) | Welding robot workstation for electronic control cabinet frame | |
| CN102794533A (en) | Scaling powder brushing equipment for core wire for welding process | |
| CN203426213U (en) | Storage battery plate group tab shaper | |
| CN208322490U (en) | A kind of automatic discharging equipment for coil welding equipment | |
| CN207615858U (en) | Frequency Induction Heating welding machine | |
| CN207154951U (en) | A kind of flatiron automatic welding machine of connection box for photovoltaic battery board | |
| CN202279525U (en) | Automatic feeding device for paint spraying machine | |
| CN202037388U (en) | Tin staining-processing device | |
| CN205111225U (en) | Assembly sedan -chair interior mirror equipment | |
| CN203992105U (en) | A kind of clamping manipulator of washing machine inner tub | |
| CN203180293U (en) | Automatic soldering tin device platform suitable for cable and connector | |
| CN204277207U (en) | Lighter ultrasonic wave automatic soldering device | |
| CN204812260U (en) | Wig hot pressing shaping device | |
| CN209240151U (en) | A kind of trimming device for the manufacture of electronic component carrying belt | |
| CN202845986U (en) | Core wire brush scaling powder device for welding process | |
| CN103166087A (en) | Automatic tin soldering device platform applicable to cable and connector | |
| CN207887769U (en) | Punch press with novel material function that connects | |
| CN204969626U (en) | Wig hot pressing shaping device | |
| CN104439661A (en) | Novel welding equipment | |
| CN202438759U (en) | Infrared automatic soldering machine | |
| CN205148443U (en) | Full -automatic clip equipment and feeding mechanism | |
| CN205342507U (en) | A conceal baffle structure for section bar processing equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140528 Effective date of abandoning: 20151118 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |