CN203610208U - Permanent magnet cylinder capable of realizing automatic iron removal - Google Patents

Permanent magnet cylinder capable of realizing automatic iron removal Download PDF

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Publication number
CN203610208U
CN203610208U CN201320657908.0U CN201320657908U CN203610208U CN 203610208 U CN203610208 U CN 203610208U CN 201320657908 U CN201320657908 U CN 201320657908U CN 203610208 U CN203610208 U CN 203610208U
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CN
China
Prior art keywords
cylinder
magnet
automatic iron
magnetic separator
cylindrical shell
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Expired - Fee Related
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CN201320657908.0U
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Chinese (zh)
Inventor
高峰
梁贺新
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MUYANG CO Ltd
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MUYANG CO Ltd
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Priority to CN201320657908.0U priority Critical patent/CN203610208U/en
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Publication of CN203610208U publication Critical patent/CN203610208U/en
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Abstract

The utility model discloses a permanent magnet cylinder capable of realizing automatic iron removal. The permanent magnet cylinder capable of realizing automatic iron removal comprises a cylinder body, wherein a discharging port and a charging port are arranged at two ends of the cylinder body; a roller capable of rotating relatively is arranged inside the cylinder body; a strip-shaped magnet which is stationary relative to the cylinder body is arranged inside the roller; and a cleaning mechanism used for removing iron-containing impurities on the outer side of the roller is arranged in a position, corresponding to a position without the magnet, of the cylinder body. With the adoption of the permanent magnet cylinder capable of realizing automatic iron removal, materials enter the cylinder body from the charging port, pass through the periphery of the roller and then are discharged out of the discharging port, the iron-containing impurities are adsorbed on the outer side, corresponding to the magnet, of the roller, the roller rotates continuously, the iron-containing impurities fall off when being rotated to the position without the magnet, the iron-containing impurities with weak magnetism are separated from the roller under the action of the cleaning mechanism, the roller rotates continuously to clear the iron-containing impurities in the materials, and the cylinder is simple in structure, low in cost and good in cleaning effect.

Description

A kind of pipe magnetic separator of automatic iron removing
Technical field
The utility model relates to a kind of cleaning equipment of grain feed manufacture field, particularly for clearing up the pipe magnetic separator of automatic iron removing of material ferrous contaminants.
Background technology
In current feed processing technology, in order to guarantee that feed quality and equipment normally move, must clear up material, to remove various foreign material, dust and fibrous substance, the more important thing is and remove the ferrous contaminants that material falls in storage and transport process.Deironing apparatus utilizes magnetic to adsorb ferrous contaminants mostly, and what often use at feed factory is that pipe magnetic separator and two kinds of devices of permanent magnetic pulley are removed ferrous contaminants.In the time of material process pipe magnetic separator and permanent magnetic pulley, ferrous contaminants can be separated by high strength magnet adsorption from material.
There is shortcoming separately in these two kinds conventional deironing apparatus.Pipe magnetic separator needs labor cleaning, with after a period of time, open cleaning door, adopt artificial method to remove the superincumbent ferrous contaminants of absorption, usually because cleaning not in time, cause and lead to obstruction, affect mass flow, usually because the flow velocity of material is higher, the ferrous contaminants being adsorbed on magnet is washed out again in material again, reduce de-ferrous effect, cause damage to upstream device.Permanent magnetic pulley is without labor cleaning's ferrous contaminants, be provided with tapping hole, it is to utilize the distribution of magnet in bucket, make cylinder have magnetic area and non-magnetic region, cylinder adsorbs ferrous contaminants in magnetic area, in the time being rolled to non-magnetic region, because loss of excitation ferrous contaminants comes off, leave material district from deironing mouth, thereby realize Automatic clearance function.Its shortcoming is that comparison in equipment is huge, mechanism's complexity, and cost is high, and the ferrous contaminants with weak magnetic is removed not thorough.
Utility model content
The purpose of this utility model is the deficiency existing for prior art, and a kind of pipe magnetic separator of automatic iron removing is provided, and does not need manually to clear up ferrous contaminants, can Automatic clearance ferrous contaminants, remove ferrous contaminants more thorough, and simple in structure, cost is low.
For achieving the above object, the technical scheme that the pipe magnetic separator of the utility model automatic iron removing adopts is:
A kind of pipe magnetic separator of automatic iron removing, be included in the cylindrical shell that two ends are provided with charging aperture and discharging opening, be provided with counterrotating cylinder in inner barrel, described cylinder inside is provided with static bar magnet relative to cylindrical shell, does not have the position of magnet to be provided with the cleaning mechanism for removing ferrous contaminants outside cylinder in cylindrical shell correspondence.Material enters cylindrical shell by charging aperture and is discharged by discharging opening later from the surrounding warp of cylinder, ferrous contaminants is adsorbed on the cylinder outside of corresponding magnet, cylinder constantly rotates, when rotating to, ferrous contaminants there is no the position of magnet Automatic-falling, have ferrous contaminants detachment roller under the effect of cleaning mechanism of weak magnetic, cylinder constantly rotation clears the ferrous contaminants in material, simple in structure, cost is low, and cleaning effect is good.
Cylinder upside in charging aperture one end is provided with the shunting cap for shunting material.Shunting cap is taper or hemisphere face shape, and the material of charging aperture is evenly distributed in to cylinder around, is especially evenly distributed in the cylinder outside of corresponding magnet, and the cylinder making better adsorbs and depart from the ferrous contaminants in material.
Described cylinder drives by motor.Motor volume is little, clean, is convenient to install and use, and can not cause secondary pollution to material.
Described motor is connected with the controller of controlling its rotating speed.Controller can regulate drum rotation speed, determines the rotating speed of cylinder according to the flow of material, and drum rotation speed and material Flow Velocity are adapted, and speed is adjustable, improves cleaning efficiency.
Described motor is magneto.
Described motor is provided with major axis, and described major axis is fixedly connected with cylindrical shell, and magnet is connected with major axis by magnet hanger, and one end of cylinder is fixedly connected with rotor, and the other end is hinged by bearing and major axis.Driven by motor drum rotating, magnet is fixedly connected with cylindrical shell by magnet hanger, major axis, and magnet is relative with cylindrical shell static, and cylinder does not stop rotation, and the ferrous contaminants in material is removed, and simple and reasonable, processing speed is fast, and does not need labor cleaning's ferrous contaminants.
Described bar magnet is fan-shaped, and to be arranged in cylinder inner relative with cylindrical shell static, is provided with cleaning mechanism at the opening part of the outside of cylinder sector electromagnet.The magnet of fan-shaped layout can better be adsorbed on the ferrous contaminants in material cylinder outside, fan-shaped layout has improved the work area of absorption ferrous contaminants, cleaning efficiency is higher, cleaning mechanism correspondence is at the sector open place of sector electromagnet, ferrous contaminants Automatic-falling, can better remove the ferrous contaminants in cylinder outside.
Described cleaning mechanism comprises the door body with opening coordinating with cylindrical shell, and a side of door body inside is provided with the cleaning blade of the removal ferrous contaminants tangent with cylinder, and the bottom of door body is provided with the tapping hole for receiving and derive ferrous contaminants.Cleaning blade can scrape the ferrous contaminants in cylinder outside, prevents that the ferrous contaminants cleaning causing due to the weak magnetic of excessive velocities and ferrous contaminants is unclean.
The described inner other side of door body is also provided with isolation brush, for isolating material, prevents that material from being brought in cleaning mechanism.Isolation brush can well be isolated material and enter the workspace of cleaning mechanism, has avoided the waste of material.
Described door body inside upper part is provided with the arc cap that prevents that material from overflowing from opening part.Arc cap can be by the material diversion entering from charging aperture the region to the absorption ferrous contaminants of cylinder, avoided material to flow out from door body opening part, prevent material waste.
The utility model compared with prior art, has the following advantages:
The two ends of cylindrical shell are respectively arranged with charging aperture and discharging opening, material enters cylindrical shell by charging aperture and is discharged by discharging opening later from the surrounding warp of cylinder, ferrous contaminants is adsorbed on cylinder outside under the effect of magnet, cylinder constantly rotates, and there is no the position of magnet Automatic-falling when ferrous contaminants rotates to, and has ferrous contaminants detachment roller under the effect of cleaning mechanism of weak magnetic, cylinder constantly rotation clears the ferrous contaminants in material, simple in structure, cost is low, and cleaning effect is good.
Accompanying drawing explanation
Fig. 1 is the structural representation of the pipe magnetic separator of automatic iron removing.
Fig. 2 is the B-B cutaway view of Fig. 1.
Fig. 3 is the A-A cutaway view of Fig. 1.
Fig. 4 is the structural representation of Deironing mechanism.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is the D-D cutaway view of Fig. 5.
Fig. 7 is the structural representation of cleaning mechanism.
Fig. 8 is the side view of Fig. 7.
Fig. 9 is the C-C cutaway view of Fig. 7.
Figure 10 is the structural representation of cylindrical shell.
Figure 11 is the side view of Figure 10.
Figure 12 is the top view of Figure 10.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further illustrate the utility model, should understand these embodiments and only be not used in restriction scope of the present utility model for the utility model is described, after having read the utility model, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present utility model.
As Fig. 1, shown in 2 and 3, a kind of pipe magnetic separator of automatic iron removing, comprise cylindrical shell 1, the vertical placement of cylindrical shell, the upper end of cylindrical shell is provided with charging aperture, lower end is provided with discharging opening, be provided with upper bracket 11 and lower carriage 12 in the inside of cylindrical shell, Deironing mechanism 4 is installed between upper bracket and lower carriage, described Deironing mechanism 4 comprises cylinder 41, motor 44, magnet 43 and magnet hanger 42, major axis 441 two ends of motor 44 are fixed between upper bracket and lower carriage by nut, on upper bracket, be fixed with magnet hanger by major axis and nut, described magnet hanger is provided with fan-shaped magnet, in magnet outside, the cylinder 41 being connected with rotor is installed, described cylinder 41 one end are connected with the rotor of motor, the other end and major axis are hinged, between described hinged place cylinder and magnet hanger, bearing 45 is installed, described motor is connected with the controller of handling motor speed, at the top of drum, shunting cap 3 is installed, shunting cap is taper, the top of shunting cap is fixed on major axis, base diameter and the diameter of cylinder of shunting cap are suitable, sector open 46 places at the corresponding sector electromagnet in the outside of cylinder are provided with cleaning mechanism 2, for removing the ferrous contaminants in cylinder outside, described cleaning mechanism comprises the door body 21 with opening hinged with cylindrical shell, one side of door body is hinged by hinge 5 with cylindrical shell, engage with cylindrical shell by pulling buckle 6 on one side, one side of described door body inside is provided with the cleaning blade 24 tangent with cylinder, the length of cleaning blade is not less than the length of cylinder internal magnet, the opposite side of the inside of door body is provided with the isolation brush 23 for isolating material, be provided with the tapping hole 25 that receives ferrous contaminants in the bottom of door body, described tapping hole one end and the tangent one end of cylinder reach cylindrical shell outside, be provided with the arc cap 22 with shunting cap joining at the top of door body inner side, described arc cap and shunting cap joining are tight, prevent that material from flowing out from the opening part of door body.
As Fig. 4, shown in 5 and 6, for the structural representation of Deironing mechanism, described Deironing mechanism 4 comprises cylinder 41, motor 44, magnet 43 and magnet hanger 42, described cylinder 41 is cylindric, one end is opened wide and is connected with rotor, the magnet hanger 43 of one end and cylinder inside is hinged by bearing 45, this bearing is nylon bearing, described motor 44 center is provided with major axis 441, described magnet hanger is fixedly connected with major axis, sector electromagnet 42 is installed in magnet hanger, sector electromagnet is provided with the opening of certain angle, magnet hanger is socketed in the outside of major axis, there is certain distance bottom with rotor, drum sleeve is contained in the outside of magnet hanger, bottom is installed as one with rotor, cylinder and magnet hanger top are slidably connected by nylon bearing, described motor is connected with controller, described motor is magneto.
As shown in Fig. 7,8 and 9, for the structural representation of cleaning mechanism, this cleaning mechanism comprises the door body 21 with opening, this Men Tiyu cylindrical shell coordinates, arc cap 22 with shunting cap joining is installed at the top of the inside of door body, in a side of door body inside opening, the cleaning blade 24 tangent with cylinder is installed, at the opposite side of opening, isolation brush 23 is installed, the tapping hole 25 that receives and derive ferrous contaminants is installed in the bottom of opening.
As shown in Figure 10,11 and 12, for the structural representation of cylindrical shell, described cylindrical shell is cylindric, upper and lower two ends are respectively arranged with charging aperture and discharging opening, and upper bracket 11 and lower carriage 12 are installed in the inner side of cylindrical shell, and described upper bracket is provided with two-layer bracket head 13, be respectively used to mounted motor major axis and fixed magnet hanger, described lower carriage is provided with one deck bracket head, and bracket head is provided with coaxial opening 131, for running through motor major axis.
The major axis lower end of the magneto of Deironing mechanism is fixed on lower carriage and uses nut screwing clamping, the major axis upper shaft of magneto is fixed on the upper layer bracket head of upper bracket and with nut screwing clamping, and magnet hanger is fixed on the lower floor support head of upper bracket and uses nut screwing clamping.Between cylinder and magnet hanger, be provided with nylon bearing, magneto drives cylinder around magnet and the rotation of magnet hanger.Shunting cap is inserted on upper bracket and is fixed on the major axis upper end of magneto with nut.Cleaning mechanism fixes on cylindrical shell by hinges fixing, and can Unscrew by hinge, while closing, strains by pulling buckle.Isolation brush and cleaning blade are respectively arranged with waist-shaped hole, are fixed by bolts on a body, tangent by regulating waist-shaped hole can realize isolation brush and cleaning blade and cylinder.The sector open of corresponding sector electromagnet under arc cap.Arc cap, isolation brush and cleaning blade form a deironing district.
Material, by the charging aperture of cylindrical shell, is shunted by Deironing mechanism around through shunting cap, flows out from barrel discharge hole.When the surrounding of ferrous contaminants in material by Deironing mechanism 4, be adsorbed on cylinder by magnet 44, cylinder rotates under driven by motor, and the ferrous contaminants of cylinder absorption loses suction during by magnet sector open corresponding under arc cap and falls in tapping hole and discharge.The effect of isolating brush is that isolation material enters deironing district, and cleaning blade is to remove the ferrous contaminants of being with weak magnetic and oneself do not come off.Can regulate the rotating speed of magneto by controller, drum rotation speed and material Flow Velocity be adapted, to reach maximum de-ferrous effect.
As long as unclamp pulling buckle when maintenance, open cleaning mechanism, unclamp nut and just Deironing mechanism entirety can be shifted out to cylindrical shell, maintain easily.

Claims (10)

1. the pipe magnetic separator of an automatic iron removing, it is characterized in that: the cylindrical shell that is included in two ends and is provided with charging aperture and discharging opening, be provided with counterrotating cylinder in inner barrel, described cylinder inside is provided with static bar magnet relative to cylindrical shell, does not have the position of magnet to be provided with the cleaning mechanism for removing ferrous contaminants outside cylinder in cylindrical shell correspondence.
2. the pipe magnetic separator of automatic iron removing according to claim 1, is characterized in that: the cylinder upside in charging aperture one end is provided with the shunting cap for shunting material.
3. the pipe magnetic separator of automatic iron removing according to claim 1, is characterized in that: described cylinder drives by motor.
4. the pipe magnetic separator of automatic iron removing according to claim 3, is characterized in that: described motor is connected with the controller of controlling its rotating speed.
5. the pipe magnetic separator of automatic iron removing according to claim 3, is characterized in that: described motor is magneto.
6. the pipe magnetic separator of automatic iron removing according to claim 3, it is characterized in that: described motor is provided with major axis, described major axis is fixedly connected with cylindrical shell, and magnet is connected with major axis by magnet hanger, one end of cylinder is fixedly connected with rotor, and the other end is hinged by bearing and major axis.
7. the pipe magnetic separator of automatic iron removing according to claim 1, is characterized in that: described bar magnet is fan-shaped, and to be arranged in cylinder inner relative with cylindrical shell static, is provided with cleaning mechanism at the opening part of the outside of cylinder sector electromagnet.
8. according to the pipe magnetic separator of the automatic iron removing described in claim 1 or 7, it is characterized in that: described cleaning mechanism comprises the door body with opening coordinating with cylindrical shell, one side of door body inside is provided with the cleaning blade of the removal ferrous contaminants tangent with cylinder, and the bottom of door body is provided with the tapping hole for receiving and derive ferrous contaminants.
9. the pipe magnetic separator of automatic iron removing according to claim 8, is characterized in that: the inner other side of described door body is also provided with isolation brush, prevents that for isolating material material from being brought into cleaning mechanism.
10. the pipe magnetic separator of automatic iron removing according to claim 8, is characterized in that: described door body inside upper part is provided with the arc cap that prevents that material from overflowing from opening part.
CN201320657908.0U 2013-10-24 2013-10-24 Permanent magnet cylinder capable of realizing automatic iron removal Expired - Fee Related CN203610208U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320657908.0U CN203610208U (en) 2013-10-24 2013-10-24 Permanent magnet cylinder capable of realizing automatic iron removal

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320657908.0U CN203610208U (en) 2013-10-24 2013-10-24 Permanent magnet cylinder capable of realizing automatic iron removal

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Publication Number Publication Date
CN203610208U true CN203610208U (en) 2014-05-28

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106000635A (en) * 2016-06-28 2016-10-12 权凤英 Intelligent agricultural permanent magnet drum capable of actively discharging impurities
CN107096639A (en) * 2017-03-31 2017-08-29 徐志平 Self-cleaning type permanent-magnetic iron expeller
CN108373165A (en) * 2018-05-08 2018-08-07 淄博名堂教育科技有限公司 A kind of copper-bath irony removal filter device
CN109847930A (en) * 2019-03-22 2019-06-07 常州市佳康机械有限公司 Full-automatic iron remover
CN116371597A (en) * 2023-04-10 2023-07-04 三河天龙新型建材有限公司 Slag smashing and iron removing device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106000635A (en) * 2016-06-28 2016-10-12 权凤英 Intelligent agricultural permanent magnet drum capable of actively discharging impurities
CN107096639A (en) * 2017-03-31 2017-08-29 徐志平 Self-cleaning type permanent-magnetic iron expeller
CN107096639B (en) * 2017-03-31 2018-08-14 徐志平 Self-cleaning type permanent-magnetic iron expeller
CN108373165A (en) * 2018-05-08 2018-08-07 淄博名堂教育科技有限公司 A kind of copper-bath irony removal filter device
CN108373165B (en) * 2018-05-08 2020-06-30 江西天奇金泰阁钴业有限公司 Iron removing and filtering device for copper sulfate solution
CN109847930A (en) * 2019-03-22 2019-06-07 常州市佳康机械有限公司 Full-automatic iron remover
CN116371597A (en) * 2023-04-10 2023-07-04 三河天龙新型建材有限公司 Slag smashing and iron removing device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140528

Termination date: 20181024