CN203607181U - Semi-enclosed type full-automatic resistor forming machine - Google Patents
Semi-enclosed type full-automatic resistor forming machine Download PDFInfo
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- CN203607181U CN203607181U CN201320772964.9U CN201320772964U CN203607181U CN 203607181 U CN203607181 U CN 203607181U CN 201320772964 U CN201320772964 U CN 201320772964U CN 203607181 U CN203607181 U CN 203607181U
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Abstract
The utility model relates to a semi-enclosed type full-automatic resistor forming machine which comprises a control unit, a feeding module, a cutting-off and forming module, a secondary forming module and a material returning module, wherein the feeding module, the cutting-off and forming module, the secondary forming module and the material returning module are driven by a feeding cylinder, a cutting-off cylinder, a secondary forming cylinder and a material returning cylinder, respectively, according to a set program, the control unit controls the movements of the feeding module, the cutting-off and forming module, the secondary forming module and the material returning module, and thus a semi-enclosed type resistor is formed through one-time machining. The semi-enclosed type full-automatic resistor forming machine provided by the utility model is compact in structure, simple and convenient to operate, steady in working and product forming shape, high in precision, good in conformity and high in automation, and can greatly improve the production efficiency and reduce labor intensity and labor cost.
Description
Technical field
The utility model relates to a kind of electronic element processing equipment, relates in particular to a kind of semiclosed shape Full automatic resistance forming machine.
Background technology
In the electronic products such as relay are produced, usually use do not need welding partly seal shape resistance, but at present also there is no well to solve this type of and partly seal the processing problems of shape resistance, common resistor forming machine can only be configured as resistance " Contraband " shape or " η " shape, traditional method is by resistor forming machine, resistance to be processed into after Contraband shape by manually curving the required shape of partly sealing again, this technique not only efficiency extremely low, be about 180/hour, cost of labor is high, and shaping form is unstable, be unfavorable for installing, seriously restricted the lifting of production capacity, quality.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of semiclosed shape Full automatic resistance forming machine stable, efficiency is high that is shaped, to overcome the existing above-mentioned deficiency of prior art.
The technical scheme that the utility model is taked is: a kind of semiclosed shape Full automatic resistance forming machine, comprise board and be arranged on control unit and the action component on board, described action part comprises feeding material component, cuts off forming assembly, secondary forming assembly and material returned assembly;
Described cut-out forming assembly comprises core rod, core rod contiguous block, core rod slide, support and rack-mount cut-out cylinder and cut-out forming-tool; Described core rod is arranged on core rod contiguous block, described core rod contiguous block is arranged on along board axis direction and is arranged on the core rod slide of board front portion, described support is positioned at core rod top, cuts off cylinder and is vertically mounted on support, and its piston connects the cut-out forming-tool of bottom;
Described core rod is a square module, square module end face has resistance groove, close up as flat square column in square module bottom, described cut-out forming-tool comprises knife rest and cutter head, and described knife rest end face is connected with cut-out cylinder piston by connector, and knife rest two ends and support guide are slidably connected, described cutter head is " ∏ " character form structure, comprise left-cut tool and right-cut tool, between left and right cutting knife between groove and described core rod just to and suitable, described cut-out forming-tool is realized and being moved up and down under the promotion of cutting off cylinder;
Described feeding material component comprises feeding cylinder, feeding base, feeding guide, cylinder and holds down assembly, described feeding base is arranged on the guide rail of core rod both sides board along the axis direction of board, described feeding cylinder is arranged on the rear end of feeding base, the piston of feeding cylinder is connected with feeding base, dock with feeding base described feeding guide one end, and the other end docks with the cylinder that is arranged on support rear portion; Described holding down assembly is arranged on cut-out shaping module back, comprise compression cylinder and fork-shaped briquetting, described compression cylinder is vertically mounted on after-poppet, described after-poppet lower end is connected with described feeding base, described compression cylinder piston connects the fork-shaped briquetting of its underpart, thereby fork-shaped briquetting is realized moving up and down and is compressed or leave feeding base under the promotion of compression cylinder, and described feeding base and after-poppet are realized and advanced or retreat under the promotion of feeding cylinder;
Described secondary forming assembly comprises secondary forming cylinder and secondary forming mould, described secondary forming mould is arranged on respectively on the guide rail of core rod left and right sides board along board axis vertical direction, the front end subtend core rod of the secondary forming mould of the left and right sides, its rear end is connected with the piston of secondary forming cylinder respectively, and realizes and advance or retreat under the promotion of secondary forming cylinder;
Described material returned assembly comprises material returned cylinder, material returned pull bar and material returned bayonet socket, described material returned bayonet socket is fixedly mounted on the die core front end left and right sides, described material returned pull bar is arranged on core rod contiguous block front portion along the axis direction of board, its one end is connected with core rod contiguous block, the other end is connected with the piston of material returned cylinder, and described material returned pull bar is with moving-mould-core contiguous block and core rod advance or retreat under the promotion of material returned cylinder;
Described control unit comprises control centre, photoelectric sensor and Magnetic Induction switch, described photoelectric sensor and Magnetic Induction switch are respectively at described cut-out cylinder, feeding cylinder, compression cylinder, on material returned cylinder and secondary forming cylinder, described control centre is connected with described photoelectric sensor and Magnetic Induction switching circuit, described cut-out cylinder, feeding cylinder, compression cylinder, material returned cylinder, secondary forming cylinder is by described photo-sensor feedback actuating signal, described control centre cuts off cylinder described in the control of described Magnetic Induction switch, feeding cylinder, compression cylinder, the action of material returned cylinder and secondary forming cylinder.
Its further technical scheme is: the lower port of described left and right cutting knife is a scarf, comprises and cuts off mouth and bending mouth, and described cut-out mouth is positioned at the outside of lower port, and described bending mouth is positioned at the inner side of lower port.
Its further technical scheme be: the middle fork bottom surface of described fork-shaped briquetting has indent.
Described control centre or employing PLC Programmable Logic Controller or employing cpu chip.
Owing to adopting technique scheme, the semiclosed shape Full automatic resistance forming machine of the utility model has following beneficial effect:
1. the semiclosed shape Full automatic resistance forming machine of the utility model, adopt the controls such as cylinder, PLC, having reached the actions such as feeding, cut-out, twice shaping, the material returned automatically completes, without artificial guard, finished product time processing becomes partly to seal shape resistance,, not only improve greatly production efficiency (reaching 1200/hour), and significantly reduced labour intensity and cost of labor through artificial without again;
2. use the semiclosed shape Full automatic resistance forming machine processing of the utility model partly to seal shape resistance, product shaping dimensionally stable, precision is high, and high conformity is convenient to follow-up assembly process and is improved work efficiency;
3. the semiclosed shape Full automatic resistance shaping machine structure compactness of the utility model, easy and simple to handle, and working stability is economical and practical.
The technical characterictic of the semiclosed shape Full automatic resistance forming machine below in conjunction with drawings and Examples to the utility model is further described.
Accompanying drawing explanation
Fig. 1: the semiclosed shape Full automatic resistance shaping machine structure schematic diagram of the utility model;
The C-C view of Fig. 2: Fig. 1;
The vertical view (remove and cut off forming assembly and hold down assembly) of Fig. 3: Fig. 1;
The D portion enlarged drawing of Fig. 4: Fig. 3;
Fig. 5～Fig. 6: mold insert structure schematic diagram:
Fig. 5-front view, Fig. 6-vertical view;
Fig. 7: settle resistive band view;
Fig. 8～Figure 12: resistance lead forming process schematic diagram (the E portion of Fig. 7 amplifies):
Fig. 8-compression is sent into station, and Fig. 9, Figure 10-cut-out is shaped (bending for the first time), Figure 11-secondary forming, Figure 12-material returned;
Figure 13: resistance states figure after being shaped;
Figure 14～Figure 15: fork-shaped briquette structure schematic diagram:
Figure 14-front view, Figure 15-left view;
Figure 16: control principle block diagram;
Figure 17: cylinder moves corresponding magnetic switch schematic diagram (R is initial position, and S is operating position);
Figure 18: cylinder sequence of movement schematic diagram;
Figure 19: respective action practical function schematic diagram.
In figure:
A-board, A1-support, A11-support guide, A2-after-poppet, B-resistance;
1-material returned cylinder, 101-material returned pull bar, 2-core rod, 201-resistance groove, 202-flat square column, 22-core rod slide rail, 23-core rod contiguous block, 3-cut-out forming-tool, 31-cutter head, 311-cut-out mouthful, 312-bending mouth, 32-knife rest, 33-connector, 4-cut-out cylinder, 41-piston, 5-compression cylinder, 6-fork-shaped briquetting, 61-indent, 7-feeding base, 8-feeding guide, 9-cylinder, 10-feeding cylinder, 11-resistance magazine, 12-control unit, 13, 14-starting switch, 15-mains switch, 16-material returned bayonet socket, 17-finished product box, 18, 21-secondary forming mould, 19, 20-secondary forming cylinder.
Embodiment
A kind of semiclosed shape Full automatic resistance forming machine, comprises board and is arranged on control unit and the action component on board, and described action part comprises feeding material component, cuts off forming assembly, secondary forming assembly and material returned assembly;
Described cut-out forming assembly comprises core rod 2, core rod contiguous block 23, core rod slide 22, support A1 and rack-mount cut-out cylinder 4 and cut-out forming-tool 3; Described core rod is arranged on core rod contiguous block, described core rod contiguous block is arranged on along board axis direction and is arranged on the core rod slide of board front portion, described support is positioned at core rod top, cuts off cylinder and is vertically mounted on support, and its piston connects the cut-out forming-tool of bottom;
Described core rod 2 is a square module, close up as flat square column 202 in square module bottom, the shape of cross section formation that is square module and flat square column is partly sealed shape, square module end face has resistance groove 201, be convenient to compress resistance lead to reserve the position of resistance body, described cut-out forming-tool 3 comprises knife rest 32 and cutter head 31, described knife rest end face is connected with cut-out cylinder piston by connector 33, knife rest two ends and support guide A11 are slidably connected, described cutter head is " ∏ " character form structure, comprise left-cut tool and right-cut tool, left, between between right-cut tool, groove and described core rod are just to also suitable, described cut-out forming-tool is realized and being moved up and down under the promotion of cutting off cylinder,
Described feeding material component comprises feeding cylinder 10, feeding base 7, feeding guide 8, cylinder 9 and holds down assembly, described feeding base is arranged on the guide rail of core rod both sides board along the axis direction of board, described feeding base is fork configuration, wherein pitch end face and have resistance groove, described feeding cylinder is arranged on the rear end of feeding base, the piston of feeding cylinder is connected with feeding base, and dock with feeding base described feeding guide one end, and the other end docks with the cylinder that is arranged on support rear portion; Described holding down assembly is arranged on cut-out shaping module back, comprise compression cylinder 5 and fork-shaped briquetting 6, described compression cylinder is vertically mounted on after-poppet A2, described after-poppet lower end is connected with described feeding base, compression cylinder piston connects the fork-shaped briquetting 6 of its underpart, the shape of fork-shaped briquetting is adaptive consistent with the fork configuration shape of feeding base, thereby fork-shaped briquetting 6 is realized moving up and down and compressed or leave feeding base 7 under the promotion of compression cylinder, described feeding base and after-poppet are realized along the axis side of board forward or backward under the promotion of feeding cylinder;
Described secondary forming assembly comprises secondary forming cylinder 19,20 and secondary forming mould 18,21, described secondary forming mould is arranged on respectively on the guide rail of core rod left and right sides board along board axis vertical direction, the front end subtend core rod of the secondary forming mould of the left and right sides, its rear end is connected with the piston of secondary forming cylinder respectively, and realize and advance or retreat under the promotion of secondary forming cylinder, its direction of motion is vertical with the axis direction of board;
Described material returned assembly comprises material returned cylinder 1, material returned pull bar 101 and material returned bayonet socket 16, described material returned bayonet socket is fixedly mounted on the die core front end left and right sides, described material returned pull bar is arranged on core rod contiguous block 23 front portions along the axis direction of board, its one end is connected with core rod contiguous block 23, the other end is connected with the piston of material returned cylinder 1, described material returned pull bar is with moving-mould-core contiguous block and core rod advance or retreat under the promotion of material returned cylinder, and its direction of motion is consistent with the axis direction of board;
Described control unit comprises control centre, photoelectric sensor and Magnetic Induction switch, described photoelectric sensor and Magnetic Induction switch are arranged on respectively described cut-out cylinder, feeding cylinder, compression cylinder, on material returned cylinder and secondary forming cylinder, described control centre is connected with described photoelectric sensor and Magnetic Induction switching circuit, described cut-out cylinder, feeding cylinder, compression cylinder, material returned cylinder, secondary forming cylinder is by described photo-sensor feedback actuating signal, its work source of the gas is provided by outside condenser, described control centre cuts off cylinder described in the control of described Magnetic Induction switch, feeding cylinder, compression cylinder, the action of material returned cylinder and secondary forming cylinder, its workflow is controlled by control centre.
The lower port of described left and right cutting knife is a scarf, comprises and cuts off mouth 311 and bending mouth 312, the described mouthful outside that is positioned at lower port that cuts off, and described bending mouth is positioned at the inner side of lower port.
The middle fork bottom surface of described fork-shaped briquetting 6 has indent 61, and the width between two limit forks of fork-shaped briquetting and middle fork and the shaping resistance lead length of setting are consistent.
Described control centre or employing PLC Programmable Logic Controller or employing cpu chip.
operating principle step:
1. row's shape resistive band material is put into resistance operation feeding guide (8), row's shape resistive band material space is sent to core rod station through cylinder and feeding guide from magazine through feeding base and fork-shaped briquetting;
2. press mains switch (15), it is that initial position is awaited orders that all cylinders are got back to R position, presses starting switch (13);
3. compression cylinder (5) is stretched out, and fork-shaped briquetting (6) is moved downward, the row's of compression shape resistive band material two ends lead-in wire, and compression cylinder (5) is operating position in S position, and sends action command to feeding cylinder (10);
4. feeding cylinder (10) stretches out, and feeding base (7) is travelled forward, and because resistive band material has now been pressed on feeding base, resistive band material is pushed assigned work position by advanced in unison simultaneously; Feeding cylinder (10) is in S position, and sends action command to cutting off cylinder (4);
5. cut off cylinder (4) and stretch out, cut off forming-tool (3) action, cut off mouthful (311) and resistance lead is cut off and complete once-forming by bending mouth (312), make to go between in 90 °; Cut off cylinder (4) in S position, and send action command to secondary forming cylinder (19,20);
6. secondary forming cylinder stretches out, and promotes secondary forming mould (18,21) action, lead-in wire is pressed to the flat square column of core rod, completes secondary forming, and secondary forming cylinder arrives S position;
7. secondary forming cylinder is returned to R position, sends action command to cutting off cylinder (4);
8. cut off cylinder (4) and get back to R position, send action command to material returned cylinder (1);
9. material returned cylinder (1) retraction band moving-mould-core contiguous block (23) and core rod (2) advance, and after being shaped, resistance is thrown off core rod when through material returned bayonet socket (16), falls into slideway and enters finished product box (17); Material returned cylinder (1) is got back to R position simultaneously, and sends instruction to compression cylinder (5);
10. compression cylinder (5) is retracted into R position, and sends instruction to feeding cylinder (10);
11. feeding cylinders (10) are retracted into R position, complete an actuation cycle, send action command enter next duty cycle to compression cylinder (5) simultaneously.
programme of work:
Feeding material component: whole row's resistance is placed on track, pressing the action of start button (this button only need to be pressed in the time moving for the first time) compression cylinder compresses resistance two ends lead-in wire, send command signal to feeding cylinder simultaneously, feeding cylinder action pushes ahead resistance to service position, sends command signal to cutting off shaping cylinder simultaneously.After to be formed completing, compression cylinder is unclamped, and feeding cylinder retreats and enters next duty cycle preparation.
Cut off forming assembly: resistance enters service position, cut off cylinder and receive resistance and starts action to bit instruction, resistance is cut off and completed for the first time and to be shaped, while instruction secondary forming cylinder moves, wait secondary forming to complete after rising return.
Secondary forming assembly: resistance completes after once-forming, secondary forming cylinder receives action command and starts action, completes return after secondary forming, and sends instruction to cutting off cylinder return.
Material returned assembly: after resistance has been shaped, material returned cylinder retreats, material returned bayonet socket exits resistance after shaping from mould, enter next duty cycle and prepare.(note: material returned cylinder and compression cylinder share a work order is simplified program, circuit).
Claims (4)
1. a semiclosed shape Full automatic resistance forming machine, is characterized in that: comprise board and be arranged on control unit and the action component on board, described action part comprises feeding material component, cuts off forming assembly, secondary forming assembly and material returned assembly;
Described cut-out forming assembly comprises core rod (2), core rod contiguous block (23), core rod slide (22), support (A1) and rack-mount cut-out cylinder (4) and cut-out forming-tool (3); Described core rod is arranged on core rod contiguous block, described core rod contiguous block is arranged on along board axis direction and is arranged on the core rod slide of board front portion, described support is positioned at core rod top, cuts off cylinder and is vertically mounted on support, and its piston connects the cut-out forming-tool of bottom;
Described core rod (2) is a square module, square module end face has resistance groove (201), close up as flat square column (202) in square module bottom, described cut-out forming-tool (3) comprises knife rest (32) and cutter head (31), described knife rest end face is connected with cut-out cylinder piston by connector (33), knife rest two ends and support guide (A11) are slidably connected, described cutter head is " ∏ " character form structure, comprise left-cut tool and right-cut tool, left, between between right-cut tool, groove and described core rod are just to also suitable, described cut-out forming-tool is realized and being moved up and down under the promotion of cutting off cylinder,
Described feeding material component comprises feeding cylinder (10), feeding base (7), feeding guide (8), cylinder (9) and holds down assembly, described feeding base is arranged on the guide rail of core rod both sides board along the axis direction of board, described feeding cylinder is arranged on the rear end of feeding base, the piston of feeding cylinder is connected with feeding base, and described feeding base is realized and advanced or retreat under the promotion of feeding cylinder; Dock with feeding base described feeding guide one end, and the other end docks with the cylinder that is arranged on support rear portion;
Described holding down assembly is arranged on cut-out shaping module back, comprises compression cylinder (5) and fork-shaped briquetting (6), and it is upper that described compression cylinder is vertically mounted on after-poppet (A2),
Described after-poppet lower end is connected with described feeding base (7), described compression cylinder piston connects the fork-shaped briquetting of its underpart, thereby fork-shaped briquetting is realized moving up and down and is compressed or leave feeding base under the promotion of compression cylinder, and described feeding base and after-poppet are realized and advanced or retreat under the promotion of feeding cylinder;
Described secondary forming assembly comprises secondary forming cylinder (19,20) and secondary forming mould (18,21), described secondary forming mould is arranged on respectively on the guide rail of core rod left and right sides board along board axis vertical direction, the front end subtend core rod of the secondary forming mould of the left and right sides, its rear end is connected with the piston of secondary forming cylinder respectively, and realizes and advance or retreat under the promotion of secondary forming cylinder;
Described material returned assembly comprises material returned cylinder (1), material returned pull bar (101) and material returned bayonet socket (16), described material returned bayonet socket is fixedly mounted on the die core front end left and right sides, described material returned pull bar is arranged on core rod contiguous block front portion along the axis direction of board, its one end is connected with core rod contiguous block, the other end is connected with the piston of material returned cylinder, and described material returned pull bar is with moving-mould-core contiguous block and core rod advance or retreat under the promotion of material returned cylinder;
Described control unit comprises: control centre, photoelectric sensor and Magnetic Induction switch, described photoelectric sensor and Magnetic Induction switch are respectively at described cut-out cylinder, feeding cylinder, compression cylinder, on material returned cylinder and secondary forming cylinder, described control centre is connected with described photoelectric sensor and Magnetic Induction switching circuit, described cut-out cylinder, feeding cylinder, compression cylinder, material returned cylinder, secondary forming cylinder is by described photo-sensor feedback actuating signal, described control centre cuts off cylinder described in the control of described Magnetic Induction switch, feeding cylinder, compression cylinder, the action of material returned cylinder and secondary forming cylinder.
2. semiclosed shape Full automatic resistance forming machine according to claim 1, it is characterized in that: the lower port of described left and right cutting knife is a scarf, comprise and cut off mouthful (311) and a bending mouth (312), the described mouthful outside that is positioned at lower port that cuts off, described bending mouth is positioned at the inner side of lower port.
3. semiclosed shape Full automatic resistance forming machine according to claim 1 and 2, it is characterized in that: the middle fork bottom surface of described fork-shaped briquetting (6) has indent (61), the width between two limit forks of fork-shaped briquetting and middle fork and the shaping resistance lead length of setting are consistent.
4. semiclosed shape Full automatic resistance forming machine according to claim 3, is characterized in that: described control centre or employing PLC Programmable Logic Controller or employing cpu chip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320772964.9U CN203607181U (en) | 2013-11-29 | 2013-11-29 | Semi-enclosed type full-automatic resistor forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320772964.9U CN203607181U (en) | 2013-11-29 | 2013-11-29 | Semi-enclosed type full-automatic resistor forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203607181U true CN203607181U (en) | 2014-05-21 |
Family
ID=50719845
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320772964.9U Withdrawn - After Issue CN203607181U (en) | 2013-11-29 | 2013-11-29 | Semi-enclosed type full-automatic resistor forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203607181U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103646737A (en) * | 2013-11-29 | 2014-03-19 | 柳州美源科技有限公司 | Semi-closed full-automatic resistor forming machine |
| CN104772804A (en) * | 2015-03-27 | 2015-07-15 | 郑运婷 | Automatic ricepaperplant pith core barking machine |
-
2013
- 2013-11-29 CN CN201320772964.9U patent/CN203607181U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103646737A (en) * | 2013-11-29 | 2014-03-19 | 柳州美源科技有限公司 | Semi-closed full-automatic resistor forming machine |
| CN103646737B (en) * | 2013-11-29 | 2016-06-22 | 柳州市美源科技股份有限公司 | Semiclosed shape Full automatic resistance forming machine |
| CN104772804A (en) * | 2015-03-27 | 2015-07-15 | 郑运婷 | Automatic ricepaperplant pith core barking machine |
| CN104772804B (en) * | 2015-03-27 | 2016-09-07 | 青岛橡胶谷知识产权有限公司 | Automatically Medulla Tetrapanacis core skinning machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: LIUZHOU MEIYUAN TECHNOLOGY CO., LTD. Free format text: FORMER NAME: MEIYUAN SCIENCE + TECH CO., LTD., LIUZHOU |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 545006 Liuzhou City, the Guangxi Zhuang Autonomous Region city high tech Road, No. 1, the standard factory building C block Patentee after: LIUZHOU MEIYUAN TECHNOLOGY CO., LTD. Address before: 545006 Liuzhou City, the Guangxi Zhuang Autonomous Region city high tech Road, No. 1, the standard factory building C block Patentee before: Liuzhou Meiyuan Technology Co., Ltd. |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20140521 Effective date of abandoning: 20160622 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |