CN203602769U - High-speed flat yarn spinning system - Google Patents
High-speed flat yarn spinning system Download PDFInfo
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- CN203602769U CN203602769U CN201320776089.1U CN201320776089U CN203602769U CN 203602769 U CN203602769 U CN 203602769U CN 201320776089 U CN201320776089 U CN 201320776089U CN 203602769 U CN203602769 U CN 203602769U
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- acid
- glass tube
- high speed
- spinning system
- inlet box
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Abstract
The utility model provides a high-speed flat yarn spinning system. The high-speed flat yarn spinning system is characterized in that the system comprises a spinning jet, an acid inlet box, a glass tube, a guide wheel, an acid scraping rod and a drawing roller, an acid inlet is formed in one end of the acid inlet box, an acid outlet is formed in the other end of the acid inlet box, the spinning jet is located in the acid inlet box, the acid outlet is connected with an inlet of the glass tube, an outlet of the other end of the glass tube is connected with the guide wheel, the acid scraping rod is arranged above the guide wheel, the acid scraping rod is perpendicular to the glass tube, the drawing roller is arranged above the glass tube, and a post-processing device, a drying device and a winding machine are arranged below the drawing roller. The production system greatly improves the spinning speed of flat yarn production, and therefore the production efficiency is improved; meanwhile, original production procedures are simplified, the production automation degree is improved, and the labor cost in the production process is greatly saved.
Description
Technical field
The utility model relates to textile industry viscose glue technical field, is specifically related to a kind of high speed spinning system of flat filament.
Background technology
Flat filament is to spin through special process the novel dimension card fiber that the experienced cross section forming is flat.It has concentrated the premium properties of common dimension card fiber and flax fibre, and fabric is smooth, feel bullet is soft, is rich in third dimension, comfortable pleasant; And there is moisture absorption and rapid heat dissipation, be easier to dyeing feature.
At present, produce the spinning machine speed of flat filament generally at 70 ~ 80 ms/min, viscose glue, after flat shower nozzle, reacts after moulding in acid bath groove, through silk guide frame, acid removing roller, rinsing bowl, skeining basket, then after post processing washing and drying, obtains.
As 201310119017.4, name is called the application for a patent for invention of " a kind of production technology of viscose glue flat monofilament ", discloses a kind of production technology of viscose glue flat monofilament.Take cellulose fibre pulp as raw material, obtaining through spinning solution preparation-spinning-post processing the viscose glue individual thread that flatness is 10-500:1, specifically comprise following processing step: A) cellulose fibre pulp makes spinning solution through dipping, experienced, yellow, dissolving, deaeration and filtration; B) spinning solution is sent spinning machine to, and under pressure, by the spinneret orifice of single hole shower nozzle, the viscose glue thread of formation forms raw silk bar after coagulation forming; Wherein, jet stretch+60% ~+80%; The ingate road shape of spinneret orifice is parabola, and shape of spinneret is " one " type, " C " type, " S " type, and spinneret orifice length-width ratio is: 100-1500:1; C) post processing by raw silk bar through desulfurization, obtain viscose glue flat monofilament after bleaching, oil, drying.
This production system has the following disadvantages:
1, viscose glue, from flat shower nozzle ejection, reacts moulding with the acid bath in acid bath groove immediately, and acid bath flow direction is contrary with strand direction of travel, the resistance that strand is subject in acid bath is larger, if it is too high to spin speed, easily make short the splitting of strand breaks or part cause sub-wire phenomenon, cause production efficiency not high.
2,, because the rotating speed of skeining basket can not be too fast, too fast rear skeining basket equipment is easy to damage.
3, strand is wound around after certain hour on skeining basket, skeining basket need to be stopped, and takes off separately, then enters last handling process, whole complex technical process, and automatic controlling level is lower, needs a large amount of manual operations.
Utility model content
To solve the problems of the technologies described above, the utility model provides a kind of high speed spinning system of flat filament.Production system of the present utility model has improved the spinning speed that flat filament is produced greatly, spins scooter to 150 ~ 500 meter, thereby has improved production efficiency; Meanwhile, simplify original production procedure, improved production automation degree, greatly saved the cost of labor in production process.
For achieving the above object, the utility model adopts following technical scheme:
A kind of high speed spinning system of flat filament, it is characterized in that: comprise spinning head, acid inlet box, glass tube, directive wheel, acid-sweepping rod, drawing roller, on described acid inlet box, one end is provided with acid inlet, the other end is provided with acid mouth, described spinning head is positioned at acid inlet box, acid mouth is connected with the import of described glass tube, the other end outlet of glass tube connects directive wheel, the top of directive wheel is provided with acid-sweepping rod, acid-sweepping rod is vertical with glass tube, the top of described acid-sweepping rod is provided with drawing roller, drawing roller below is provided with after-treatment device, drying unit and up-coiler.
Spinning solution under pressure by being positioned at the spinneret orifice of acid inlet box shower nozzle, the viscose glue thread of ejection reacts moulding with the acid bath in acid inlet box, strand and acid bath enter glass tube again, the strand continuing in acid bath glass tube after coagulation forming passes through directive wheel, acid-sweepping rod successively, makes strand continue to react completely under the acid bath liquid effect remaining on strand, and by acid-sweepping rod, unnecessary acid is removed, again through drawing roller, enter postprocessing working procedures, through post processing, oven dry, be then wound into cylinder.
Described glass tube is 3 ~ 5 degree angles downwards from import to Way out, consistent with the flow direction of strand and acid bath, reduces resistance, is conducive to strand and acid bath liquid and flows to smoothly directive wheel to the outlet of glass tube.
Described acid-sweepping rod, apart from directive wheel 800 ~ 2000mm, contributes to strand to continue to react completely under the acid bath liquid effect remaining on strand.
Described acid inlet box, glass tube and directive wheel is provided with multiple arrangements arranged side by side, can realize the spinning simultaneously of multi-filament bar, and make the strand of drawing from multiple directive wheels scrape acid at same long acid-sweepping rod.
Spacing between described acid inlet box is 100 ~ 2000mm.
Described drawing roller comprises two top rolls and a lower roll, and advantage is to make strand can reach certain speed.
Described after-treatment device is concise fourdrinier wire, and advantage is to improve the automaticity of post processing, reduces manual operation.
Described concise fourdrinier wire is divided into 5 districts, is respectively water wash zone, alkali cleaning district, water wash zone, bleaching district, the district that oils, and the top of each head of district's net is provided with shower nozzle, and below is provided with holding vessel.
Before described drying unit, pressure roller is set, makes strand dehydration, reduce moisture content.
Described drying unit is drier roll, and advantage is fast strand to be dried.
The beneficial effects of the utility model are:
1, the viscose glue of flat shower nozzle ejection of the present utility model is to adopt molding mode in pipe, to adopt the dark bath method mode of original acid bath groove, avoid because of the resistance of strand in acid bath excessive, to improve spinning speed, spin scooter to 150 ~ 500 meter, thereby improved production efficiency.
2, strand of the present utility model is by after glass tube, pass through successively directive wheel, acid-sweepping rod, drawing roller, enter after-treatment device, compared with original skeining basket, when being more suitable for high-speed spinning machine running, simplified whole technical process, automatic controlling level is high, has further saved the cost of labor in production process.
3, the utility model acid inlet box, glass tube and directive wheel are set to multiple arrangements arranged side by side, carry out strand last handling process thereby realize many flat filaments simultaneously, have simplified original production procedure, have improved production efficiency.
4, the spacing between the utility model acid inlet box is set to 100 ~ 2000mm, while contributing to strand to pile up in post processing, can not affect each other, can not cause the traction of oven dry strand below simultaneously, guarantees carrying out smoothly of strand subsequent handling.
5, the utility model after-treatment device adopts concise fourdrinier wire, improves the automaticity of post processing, reduces manual operation, has simplified original production procedure, has improved production automation degree, has greatly saved the cost of labor in production process.
Accompanying drawing explanation
Fig. 1 is the structural representation of flat filament high speed spinning system of the present utility model.
In figure, be labeled as: 1, acid inlet box, 2, acid inlet, 3, spinning head, 4, glass tube, 5, acid mouth, 6, directive wheel, 7, acid-sweepping rod, 8, drawing roller, 9, holding vessel, 10, after-treatment device, 11, shower nozzle, 12, drying unit, 13, up-coiler.
The specific embodiment
Below in conjunction with the specific embodiment, essentiality content of the present utility model is described in further detail.
Embodiment 1
A kind of high speed spinning system of flat filament, comprise spinning head 3, acid inlet box 1, glass tube 4, directive wheel 6, acid-sweepping rod 7, drawing roller 8, on described acid inlet box 1, one end is provided with acid inlet 2, the other end is provided with acid mouth 5, described spinning head 3 is positioned at acid inlet box 1, acid mouth 5 is connected with the import of described glass tube 4, the other end outlet of glass tube connects directive wheel 6, the top of directive wheel 6 is provided with acid-sweepping rod 7, described acid-sweepping rod 7 is vertical with glass tube 4, the top of acid-sweepping rod 7 is provided with drawing roller 8, drawing roller 8 belows are provided with after-treatment device 10, drying unit 12 and up-coiler 13.
Embodiment 2
The embodiment of the present embodiment and embodiment 1 is basic identical, on this basis:
Described glass tube 4 is 3 degree angles downwards from import to Way out.
The embodiment of the present embodiment and embodiment 1 is basic identical, on this basis:
Described glass tube 4 is 4 degree angles downwards from import to Way out.
Described acid-sweepping rod 7 is apart from directive wheel 6 800mm.
Embodiment 4
The embodiment of the present embodiment and embodiment 1 is basic identical, on this basis:
Described glass tube 4 is 5 degree angles downwards from import to Way out.
Described acid-sweepping rod 7 is apart from directive wheel 6 2000mm.
Described acid inlet box 1, glass tube 4 and directive wheel 6 are set to multiple arrangements arranged side by side.
The embodiment of the present embodiment and embodiment 1 is basic identical, on this basis:
Described glass tube 4 is 5 degree angles downwards from import to Way out.
Described acid-sweepping rod 7 is apart from directive wheel 6 1200mm.
Described acid inlet box 1, glass tube 4 and directive wheel 6 are set to multiple arrangements arranged side by side.
Described drawing roller 8 comprises two top rolls and a lower roll.
Embodiment 6
The embodiment of the present embodiment and embodiment 5 is basic identical, on this basis:
Described acid inlet box 1, glass tube 4 and directive wheel 6 are set to multiple arrangements arranged side by side, and spacing between acid inlet box is 100mm.
Embodiment 7
The embodiment of the present embodiment and embodiment 5 is basic identical, on this basis:
Described acid inlet box 1, glass tube 4 and directive wheel 6 are set to multiple arrangements arranged side by side, and spacing between acid inlet box is 2000mm.
Described after-treatment device 10 is concise fourdrinier wire.
Embodiment 8
The embodiment of the present embodiment and embodiment 5 is basic identical, on this basis:
Described acid inlet box 1, glass tube 4 and directive wheel 6 are set to multiple arrangements arranged side by side, and spacing between acid inlet box is 200mm.
Described after-treatment device 10 is concise fourdrinier wire.
Described concise fourdrinier wire is divided into 5 districts, is respectively water wash zone, alkali cleaning district, water wash zone, bleaching district, the district that oils, and the top of each head of district's net is provided with shower nozzle 11, and below is provided with holding vessel 9.
The embodiment of the present embodiment and embodiment 5 is basic identical, on this basis:
Described acid inlet box 1, glass tube 4 and directive wheel 6 are set to multiple arrangements arranged side by side, and spacing between acid inlet box is 1000mm.
Described after-treatment device 10 is concise fourdrinier wire.
Described concise fourdrinier wire is divided into 5 districts, is respectively water wash zone, alkali cleaning district, water wash zone, bleaching district, the district that oils, and the top of each head of district's net is provided with shower nozzle 11, and below is provided with holding vessel 9.
Before described drying unit 12, pressure roller is set.
Described drying unit 12 is drier roll.
The embodiment of the present embodiment and embodiment 5 is basic identical, on this basis:
Described acid inlet box 1, glass tube 4 and directive wheel 6 are set to multiple arrangements arranged side by side, and spacing between acid inlet box is 800mm.
Described after-treatment device 10 is concise fourdrinier wire.
Described concise fourdrinier wire is divided into 5 districts, is respectively water wash zone, alkali cleaning district, water wash zone, bleaching district, the district that oils, and the top of each head of district's net is provided with shower nozzle 11, and below is provided with holding vessel 9.
Before described drying unit 12, pressure roller is set.
Described drying unit 12 is for spinning continuously drier roll.
Claims (10)
1. the high speed spinning system of a flat filament, it is characterized in that: comprise spinning head (3), acid inlet box (1), glass tube (4), directive wheel (6), acid-sweepping rod (7), drawing roller (8), the upper one end of described acid inlet box (1) is provided with acid inlet (2), the other end is provided with acid mouth (5), described spinning head (3) is positioned at acid inlet box (1), acid mouth (5) is connected with the import of described glass tube (4), the other end outlet of glass tube (4) connects directive wheel (6), the top of directive wheel (6) is provided with acid-sweepping rod (7), acid-sweepping rod (7) is vertical with glass tube (4), the top of described acid-sweepping rod (7) is provided with drawing roller (8), drawing roller (8) below is provided with after-treatment device (10), drying unit (12) and up-coiler (13).
2. the high speed spinning system of a kind of flat filament according to claim 1, is characterized in that: described glass tube (4) is 3 ~ 5 degree angles downwards from import to Way out.
3. the high speed spinning system of a kind of flat filament according to claim 1, is characterized in that: described acid-sweepping rod (7) is apart from directive wheel (6) 800 ~ 2000mm.
4. the high speed spinning system of a kind of flat filament according to claim 1, is characterized in that: described acid inlet box (1), glass tube (4) and directive wheel (6) are set to multiple arrangements arranged side by side.
5. the high speed spinning system of a kind of flat filament according to claim 4, is characterized in that: the spacing between described acid inlet box (1) is 100 ~ 2000mm.
6. the high speed spinning system of a kind of flat filament according to claim 1, is characterized in that: described drawing roller (8) comprises two top rolls and a lower roll.
7. the high speed spinning system of a kind of flat filament according to claim 1, is characterized in that: described after-treatment device (10) is concise fourdrinier wire.
8. the high speed spinning system of a kind of flat filament according to claim 7, it is characterized in that: described concise fourdrinier wire is divided into 5 districts, be respectively water wash zone, alkali cleaning district, water wash zone, bleaching district, district oils, the top of each head of district's net is provided with shower nozzle (11), and below is provided with holding vessel (9).
9. the high speed spinning system of a kind of flat filament according to claim 1, is characterized in that: the described front pressure roller that arranges of drying unit (12).
10. the high speed spinning system of a kind of flat filament according to claim 1, is characterized in that: described drying unit (12) is drier roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320776089.1U CN203602769U (en) | 2013-12-02 | 2013-12-02 | High-speed flat yarn spinning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320776089.1U CN203602769U (en) | 2013-12-02 | 2013-12-02 | High-speed flat yarn spinning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203602769U true CN203602769U (en) | 2014-05-21 |
Family
ID=50715456
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320776089.1U Expired - Fee Related CN203602769U (en) | 2013-12-02 | 2013-12-02 | High-speed flat yarn spinning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203602769U (en) |
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2013
- 2013-12-02 CN CN201320776089.1U patent/CN203602769U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140521 Termination date: 20201202 |