CN203602741U - Embedding-in-sand production device of fine-granularity diamond grinding tool - Google Patents
Embedding-in-sand production device of fine-granularity diamond grinding tool Download PDFInfo
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- CN203602741U CN203602741U CN201320803286.8U CN201320803286U CN203602741U CN 203602741 U CN203602741 U CN 203602741U CN 201320803286 U CN201320803286 U CN 201320803286U CN 203602741 U CN203602741 U CN 203602741U
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- grinding tool
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Abstract
The utility model relates to the technical field of processing super-hard grinding tools and specifically relates to an embedding-in-sand production device of a fine-granularity diamond grinding tool. The embedding-in-sand production device of the fine-granularity diamond grinding tool comprises a main control computer and an electroplating bath, wherein a sand loading mechanism and a thickened tank are arranged in the electroplating bath, anode baskets are arranged at both sides of the sand loading mechanism and the thickened tank, and the sand loading mechanism, the thickened tank and the anode baskets are electrically connected with the main control computer respectively. The embedding-in-sand production device is capable of guaranteeing the quality stability of products of the same batch based on cooperation of the main control computer with the sand loading mechanism, the anode baskets, the thickened tank and an electroplating liquid circulating mechanism, and is excellent in affinity. The embedding-in-sand production device realizes automatic sand embedding processing on workpieces by controlling the sand loading mechanism and the electroplating liquid circulating mechanism with the main control computer; the arranged electroplating liquid circulating mechanism is capable of automatically filtering and cyclically utilizing the electroplating liquid, so that the service time of the electroplating liquid is prolonged and the utilization rate of the electroplating liquid is increased, therefore, the dosage of the electroplating liquid is reduced, zero emission is realized, and the aims of environment-friendly production, energy saving and emission reduction are achieved; besides, an internal circulation mode is adopted so that the temperature of the liquid is more even.
Description
Technical field
The utility model relates to super-hard abrasive tool processing technique field, relates in particular to a kind of fine-granularity diamond grinding tool and buries sand production equipment.
Background technology
During existing super-hard abrasive tool is produced, generally use knockout method to produce fine sand product, but due to the limitation of knockout method production technique, the concentricity of product and quality conformance can not get ensureing, thereby cause producing a series of problem in the process of grinding, affected greatly using and developing of grinding tool.Adopt sand buring method technique can well overcome the deficiency that knockout method exists, sand buring method adopts a large amount of superhard material sand grains that workpiece to be plated is wrapped up completely, nickel arrives workpiece to be plated by the interval between particle and particle, when nickel dam reaches certain thickness, diamond particles is bonded in workpiece surface, thereby reaches the object of sand.Thereby developing a kind of sand equipment that buries that is applicable to sand buring method technique and can gives full play to sand buring method superiority becomes problem demanding prompt solution.
Utility model content
The technical problems to be solved in the utility model be to provide a kind of utilize sand buring method processing super-hard abrasive tool fine-granularity diamond grinding tool bury sand production equipment.
For achieving the above object, the utility model is by the following technical solutions: a kind of fine-granularity diamond grinding tool buries sand production equipment, comprise main control computer and plating tank, in described plating tank, be provided with Shang Sha mechanism and thickening groove, the both sides of described Shang Sha mechanism and thickening groove are equipped with anode basket, and described Shang Sha mechanism, thickening groove and anode basket are electrically connected with main control computer respectively.
Furtherly, described fine-granularity diamond grinding tool buries sand production equipment and also comprises the electroplate liquid cycling mechanism being electrically connected with main control computer.
Furtherly, described electroplate liquid cycling mechanism is mainly made up of water treatment pump, strainer and water spray valve, and described water treatment pump, strainer, water spray valve and plating tank form circulation loop by circulating pipe.
Furtherly, described Shang Sha mechanism comprises carries sand basket and blast pump, described in carry sand basket and be connected by blast tube with blast pump.
Furtherly, described in carry sand basket two ends be respectively equipped with a hangers, the two side of carrying sand basket is provided with mesh, described in carry sand basket bottom be provided with a mouth of pipe and a relief outlet, the described mouth of pipe is connected with blast pump by blast tube.
Furtherly, the top of carrying sand basket described in is provided with a handle.
Furtherly, described anode basket is anode titanium basket.
Furtherly, the bottom of described thickening groove is provided with a shielding trench.
Furtherly, the bottom of described plating tank is tapered.
Compared with prior art, the beneficial effects of the utility model are: the utility model, by main control computer control Shang Sha mechanism, electroplate liquid cycling mechanism, is realized the sand that automatically buries of workpiece is processed; Electroplate liquid cycling mechanism is set, can automatically electroplate liquid is filtered and be recycled, extend the duration of service of electroplate liquid, improve the utilization ratio of electroplate liquid, thereby reduce the consumption of electroplate liquid and realize zero release, make production environmental protection, energy-conservation, reduction of discharging; And the inner loop mode adopting can make liquid temperature more even, solve unstable, the inhomogeneous difficult problem of temperature of electroplating solution of the position, upper, middle and lower of plating tank; Adopt anode titanium basket can guarantee that production process Anodic area stablizes constantly, make processing parameter in production process stable, thereby ensure the quality of product.The utility model coordinates by main control computer and Shang Sha mechanism, anode basket, thickening groove and electroplate liquid cycling mechanism, can guarantee the quality stability between same batch products, and commonality is good.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model (front);
Fig. 2 is perspective view of the present utility model (back side);
Fig. 3 for assembling the schematic diagram of Liao Shang sand mechanism (having omitted the handle of carrying sand basket), thickening groove, anode basket and electroplate liquid cycling mechanism on plating tank;
Fig. 4 is for having assembled the plating tank schematic diagram of carrying sand basket (having omitted the handle of carrying sand basket), thickening groove and anode basket;
Fig. 5 is the structural representation of electroplate liquid cycling mechanism;
Fig. 6 is the structural representation of Shang Sha mechanism;
Fig. 7 is the front view of carrying sand basket;
Fig. 8 is the structural representation of titanium basket;
Fig. 9 is the structural representation of thickening groove.
Embodiment
In order to more fully understand technology contents of the present utility model, below in conjunction with specific embodiment, the technical solution of the utility model is described further and is illustrated.
Embodiment
With reference to Fig. 1-9, a kind of fine-granularity diamond grinding tool that the utility model provides buries sand production equipment, comprises frame 3, is located at main control computer 1 and plating tank 2 in frame, and Shang Sha mechanism 5, thickening groove 7, anode basket 6, electroplate liquid cycling mechanism 4 and temperature control mechanism.Shang Sha mechanism 5, thickening groove 7, anode basket 6, electroplate liquid cycling mechanism 4 and temperature control mechanism are electrically connected with main control computer 1 respectively.
As shown in Figure 1, the left and right sides on main control computer 1 is respectively equipped with a touch screen 11, when operation, control respectively Shang Sha mechanism 5, thickening groove 7, anode basket 6, electroplate liquid cycling mechanism 4 and the temperature control mechanism of plating tank 2 interior the right and lefts to main control computer 1 transmit operation order by the touch screen 11 of the right and left.In other embodiments, a touch screen 11 also can be only set, each general mechanism is controlled.In plating tank 2, be provided with a temperature control mechanism being electrically connected with main control computer 1, make the homo(io)thermism of plating tank 2 interior electroplate liquids, and be controlled at ± scope of 0.2 ℃ in.Control each mechanism with main control computer 1, it is given that main control computer 1 and reometer communication mode are realized reometer start and stop, electric current and voltage, reduced analog quantity voltage current module and caused electric current unstable because line disturbs, and further improved the accuracy that process current is used.
As shown in Figure 5, plating tank 2 is separated into left plating tank and right plating tank, the bottom of left plating tank and right plating tank is all tapered, is provided with a liquid outlet in the centre of conical lower portion, is respectively equipped with a fluid inlet and two Link Ports at the sidewall of left plating tank and right plating tank.Liquid outlet is connected by circulating pipe 42 with fluid inlet, thereby and water treatment pump 43, strainer 41 and water spray valve formation electroplate liquid cycling mechanism 4 are set on circulating pipe 42, water treatment pump 43 is electrically connected with main control computer 1.On the circulating pipe 42 of plating tank 2 bottoms, be provided with an offlet, offlet is provided with water discharging spout 44 and controls the Draw off valve that water discharging spout 44 opens and closes; On the other circulating pipe 42 of fluid inlet, be provided with feeding pipe 45 and control feeding pipe 45 logical close to fluid valve.Electroplate liquid in plating tank 2 can be discharged and the strainer 41 of flowing through filters through liquid outlet under the effect of water treatment pump 43, then again flow in plating tank 2, realizing internal recycle the automatic filtration of electroplate liquid recycles, make the more uniform temperature of electroplate liquid stable, and effectively improve the utilization ratio of electroplate liquid.In addition, the bottom of left plating tank and right plating tank is tapered, can make the solid impurity in plating tank 2 all discharge and to remove by filter, and avoids plating tank 2 bottom depositions to electroplate the solid matters such as waste residue.
Left and right two ends in plating tank 2 are respectively equipped with mobile water pipe, and the water pipe that flows is provided with some perforation, and the water pipe that flows can make the electroplate liquid of different positions mutually exchange by the effect of motor, further promote the even of the interior electroplate liquid of plating tank.
As shown in Figure 3 and Figure 4, be respectively equipped with two and carry sand basket 51 and two thickening grooves 7 in the left and right plating tank of plating tank 2, and be respectively equipped with anode basket 6 carrying between sand basket 51 and thickening groove 7, described anode basket 6 is anode titanium basket.
As shown in Figure 8 and Figure 9, the top, two ends of thickening groove 7 is respectively equipped with a thickening groove hangers 73, the top, two ends of anode titanium basket 6 is respectively equipped with an anode titanium basket hangers 61, by thickening groove hangers 73 and anode titanium basket hangers 61 being hooked in respectively on the biside plate of plating tank 2, thickening groove 7 and anode titanium basket 6 is fixed in plating tank 2.Bottom at thickening groove 7 is provided with a shielding trench 71, processed product is fixed on thickening groove 7 by screw 72, and can regulate by screw 72 height of processed product, thus make to need the position of shielding to enter completely in shielding trench 71 on processed product, effectively reduce point effect.
As shown in Figure 6 and Figure 7, the top, two ends of carrying sand basket 51 is also respectively equipped with a hangers 514, by hangers 514 being hooked on the biside plate of plating tank 2 and will carry sand basket 51 and be fixed in plating tank 2.Be provided with a handle 515 at the top of carrying sand basket 51, the two side of carrying sand basket 51 is provided with mesh 511.Be provided with a mouth of pipe 512 and a relief outlet 513 in the bottom of carrying sand basket 51, relief outlet 513 is for discharging the material of carrying in sand basket 51,512 of the mouths of pipe are connected and form Shang Sha mechanism 5 with the outlet of blast pump 54 by blast tube 53, on blast tube 53, be also provided with a sandblasting valve 52, described blast pump 54 is pneumatic pump, and sandblasting valve 52 is magnetic valve.The import of sandblast pump 54 is connected with the Link Port on plating tank 2, and is provided with a wafer type valve 55 between the import of sandblast pump 54 and Link Port.Be placed in using ultra micro via material as obturator and carry in sand basket 51, in the time of upper sand, make meticulous superhard material particle in even suspended state, to reach the effect that upper sand is even, drop probability is small; Adopt the strong pneumatic pump of antiseptic property, in conjunction with magnetic valve, and control by main control computer 1, make blast more flexible, effect is better, and scrap rate is lower.
While using the utility model to produce super-hard abrasive tool, operator pre-enters the parameters in series such as numbering, technique and the temperature of processed product on left and/or right touch screen 11.Wait is put into processed product to carry on sand basket 51 after having heated carries out upper sand station manipulation, and operator is good wafer type valve 55 Flow-rate adjustment of blast pump 54, and the startup button of pressing on touch screen 11 carries out upper sand.In the time that main control computer 1 is given blast pump 54 signal, the sandblasting valve 52 on blast tube 53 is opened, and starts to carry out power blast.What adopt is highly pressurised liquid, sees through ultra micro via material after plating solution atomization evenly, meticulous superhard material particle jetting to suspended state, thereby carry out upper sand, reach uniform particles, the good upper sand effect of concentricity.When having arrived after setting-up time, the sandblasting valve 52 on blast tube 53 is closed, and motor is out of service, and display screen points out sand to complete, and pilot lamp flicker is reported to the police, until operator mentions fixture to take out and remove guard signal.When completing after upper sand technique, operator is placed into thickening groove 7 the fixture of first-class sand and thickeies.In the time completing all processing parameters, main control computer 1 can send guard signal continuously, and prompting will enter next process operation on touch screen 11, until operator mentions product to take out and remove guard signal, moves on to next coating bath and carries out sequential operation.
The above only further illustrates technology contents of the present utility model with embodiment; so that reader is easier to understand; but do not represent that embodiment of the present utility model only limits to this, any technology of doing according to the utility model is extended or recreation, is all subject to protection of the present utility model.
Claims (9)
1. a fine-granularity diamond grinding tool buries sand production equipment, comprise main control computer (1) and plating tank (2), it is characterized in that: in described plating tank (2), be provided with Shang Sha mechanism (5) and thickening groove (7), the both sides of described Shang Sha mechanism (5) and thickening groove (7) are equipped with anode basket (6), and described Shang Sha mechanism (5), thickening groove (7) and anode basket (6) are electrically connected with main control computer (1) respectively.
2. a kind of fine-granularity diamond grinding tool buries sand production equipment according to claim 1, it is characterized in that: also comprise the electroplate liquid cycling mechanism (4) being electrically connected with main control computer (1).
3. a kind of fine-granularity diamond grinding tool buries sand production equipment according to claim 2, it is characterized in that: described electroplate liquid cycling mechanism (4) is mainly made up of water treatment pump (43), strainer (41) and water spray valve, and described water treatment pump (43), strainer (41), water spray valve and plating tank (2) form circulation loop by circulating pipe (42).
4. a kind of fine-granularity diamond grinding tool buries sand production equipment according to claim 3, it is characterized in that: described Shang Sha mechanism (5) comprises carries sand basket (51) and blast pump (54), described in carry sand basket (51) and be connected by blast tube (53) with blast pump (54).
5. a kind of fine-granularity diamond grinding tool buries sand production equipment according to claim 4, it is characterized in that: described in carry sand basket (51) two ends be respectively equipped with a hangers (514), the two side of carrying sand basket (51) is provided with mesh (511), the described bottom of carrying sand basket (51) is provided with a mouth of pipe (512) and a relief outlet (513), and the described mouth of pipe (512) is connected with blast pump (54) by blast tube (53).
6. a kind of fine-granularity diamond grinding tool buries sand production equipment according to claim 5, it is characterized in that: described in carry sand basket (51) top be provided with a handle (515).
7. a kind of fine-granularity diamond grinding tool buries sand production equipment according to claim 5, it is characterized in that: described anode basket (6) is anode titanium basket.
8. a kind of fine-granularity diamond grinding tool buries sand production equipment according to claim 5, it is characterized in that: the bottom of described thickening groove (7) is provided with a shielding trench (71).
9. bury sand production equipment according to a kind of fine-granularity diamond grinding tool described in claim 1-8 any one, the bottom of described plating tank (2) is tapered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320803286.8U CN203602741U (en) | 2013-12-06 | 2013-12-06 | Embedding-in-sand production device of fine-granularity diamond grinding tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320803286.8U CN203602741U (en) | 2013-12-06 | 2013-12-06 | Embedding-in-sand production device of fine-granularity diamond grinding tool |
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| Publication Number | Publication Date |
|---|---|
| CN203602741U true CN203602741U (en) | 2014-05-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320803286.8U Expired - Fee Related CN203602741U (en) | 2013-12-06 | 2013-12-06 | Embedding-in-sand production device of fine-granularity diamond grinding tool |
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| CN (1) | CN203602741U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112575363A (en) * | 2020-11-06 | 2021-03-30 | 仓谷医疗科技(浙江)有限公司 | Diamond lathe needle electroplating device with good electroplating effect and electroplating process thereof |
-
2013
- 2013-12-06 CN CN201320803286.8U patent/CN203602741U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112575363A (en) * | 2020-11-06 | 2021-03-30 | 仓谷医疗科技(浙江)有限公司 | Diamond lathe needle electroplating device with good electroplating effect and electroplating process thereof |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140521 Termination date: 20191206 |