CN203602345U - Vacuum type filling system with liquid material recovery function - Google Patents
Vacuum type filling system with liquid material recovery function Download PDFInfo
- Publication number
- CN203602345U CN203602345U CN201320762710.9U CN201320762710U CN203602345U CN 203602345 U CN203602345 U CN 203602345U CN 201320762710 U CN201320762710 U CN 201320762710U CN 203602345 U CN203602345 U CN 203602345U
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- vacuum
- recycling bin
- vacuum type
- pump
- product
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- 238000011084 recovery Methods 0.000 title claims abstract description 31
- 239000011344 liquid material Substances 0.000 title claims abstract description 18
- 238000004064 recycling Methods 0.000 claims abstract description 41
- 239000007788 liquid Substances 0.000 claims abstract description 26
- 238000011027 product recovery Methods 0.000 claims abstract description 20
- 230000001172 regenerating effect Effects 0.000 claims description 16
- 239000012530 fluid Substances 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 abstract 1
- 239000012263 liquid product Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 206010044565 Tremor Diseases 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 235000013555 soy sauce Nutrition 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010200 validation analysis Methods 0.000 description 1
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Abstract
The utility model discloses a vacuum type filling system with a liquid material recovery function. The vacuum type filling system comprises a vacuum type filling machine, a vacuum pump and a recycling bin, wherein the recycling bin is connected with the vacuum type filling machine and the vacuum pump by a machine section vacuumizing pipeline and a pump section vacuumizing pipeline; the vacuum type filling system further comprises a recovery device; the recovery device comprises a product recovery pipeline which is connected with the outside from the recycling bin and is provided with a one-way valve; an inlet of the one-way valve is arranged towards the recycling bin; the recovery device is used for guaranteeing that a liquid column section used for blocking is available in the product recovery pipeline all the time. After the vacuum type filling system is adopted, the work of the vacuum pump is not stopped even if the liquid level of the product in the recycling bin needs to be reduced or the liquid needs to be discharged, so that the vacuum cannot leak, and the stable pressure is maintained. The vacuum type filling system is high in degree of automation, simple and ingenious in structure and easy to reform, thus being suitable for various occasions needing vacuum liquid product filling.
Description
Technical field
The utility model relates to a kind of vacuum type bulking system of fluid product pumping bulking system, particularly liquid material product.
Background technology
As the filling operation of this class liquid material product (below referred to as product) of soy sauce has realized automation gradually, its filling vacuum type bulking system that normally depends on.With reference to Fig. 1, traditional vacuum type bulking system comprises vacuum type bottle placer 1, and it is connected with vacuum pump 2, produces air unnecessary in vacuum drawn container and product by vacuum pump, the internal tank inventory that makes originally to fill with product is all identical, thereby realizes the object of quantitative filling.But because a variety of causes, in vacuum type bottle placer, still having portioned product can bring back in vacuum pump by pipeline, thereby affects the work of vacuum pump.Therefore vacuum type bulking system generally, all with reclaiming function, is just held back it and recycle before product is brought back vacuum pump.As shown in Figure 1, vacuum type bulking system also comprises a recycling bin 3, it is connected with vacuum type bottle placer 1 by machine section vacuum lead 4, also be connected with vacuum pump 2 by pump section vacuum lead 5, recycling bin 3 bottoms are to establishing the product recovery channel 6 of self-draining valve 7 on picking out, and bucket inherent certain altitude place is provided with liquid level detecting switch 8.Because product is heavier than air, therefore product flows into bucket and can not continue to enter into pump section vacuum lead 5 entering into after machine section vacuum lead 4 in recycling bin 3, when product volume runs up to while to a certain degree being detected by liquid level detecting switch 8, system is sent instruction makes self-draining valve 7 open, draining a barrel interior product finally reclaims, and reduce by this liquid level in bucket, vacate new space and receive later product.But obviously, if rashly open blowoff valve, pipeline internal gas pressure will change and cause vacuum unstable, therefore before discharging, system also can order vacuum pump 2 shut down (or system alarm allow workman's manual shut-down).This way, have influence on the stability of manufacturing line, and efficiency is lower, needs people's monitoring on duty.
Utility model content
The technical problems to be solved in the utility model is: provide a kind of and have liquid material and reclaim the vacuum type bulking system of function, it need not stop the work of vacuum pump in the time carrying out final recovery of product.
The solution that the utility model solves its technical matters is:
There is the vacuum type bulking system that liquid material reclaims function, comprise vacuum type bottle placer and vacuum pump, recycling bin, recycling bin follows vacuum type bottle placer to be connected with vacuum pump by machine section vacuum lead with pump section vacuum lead respectively, the utility model also comprises regenerative apparatus, described regenerative apparatus comprises from recycling bin the product recovery channel picking out, establish check valve, described check valve entrance is towards recycling bin, and regenerative apparatus can guarantee to have all the time in product recovery channel the fluid column section of one section of obstruction use.
The drawback of former vacuum type bulking system is, in the time that product is discharged from from recycling bin, easily produces the situation of vacuum shakiness, therefore must stop the work of vacuum pump.If but make that pipeline of being responsible for draining product itself can be as required, and hold back in real time one section of product, make it to form plugging fluid shell of column, that recycling bin just can not form vacuum leak, thereby need not shut down even if make to reclaim product yet.Realize as for concrete function, can be with reference to the specific embodiment of the present utility model.The mode that can utilize pump is set, coordinates flow is carried out part and is drained product, or conditions permit, and pipeline modification is become to siphon cast, utilizes liquid material product to conduct oneself with dignity to realize real-time discharge.Certainly, fluid column section described here, even if not refer to whole system shutdown, also must all the time all be present in product recovery channel, and refer to that regenerative apparatus can guarantee while work that described fluid column stops up function.So do not there is described fluid column section while naturally emptying the state in bucket in pipe.
As the further improvement of technique scheme, recycling bin bottom is infundibulate, and product recovery channel is connected on the bottom of recycling bin.Can utilize like this product that gravity makes to enter by machine section vacuum lead directly to splash into or trickle into barrel at the bottom of, be convenient to reclaim.
In fact,, if filling liquid level and filling speed are required, in very not strict situation, also can simplify regenerative apparatus, do not add the parts such as all the other pumps and make described product recovery channel directly be connected in the feeding-passage of vacuum type bottle placer.That is: described vacuum type bottle placer has feeding-passage, and product recovery channel is directly connected in feeding-passage.
The beneficial effects of the utility model are: the utility model provides a kind of new thinking, even regenerative apparatus has the function that guarantees to have all the time in product recovery channel the fluid column section of one section of obstruction use, even if the product in recycling bin must liquid level be reduced, drain, also need not stop vacuum pump work and guarantee that vacuum do not reveal, maintain voltage stabilizing.
Regenerative apparatus of the present utility model can adopt recovery pump to coordinate the work of two position detector switch, has greatly improved production automation degree.
The utility model simple and ingenious structure is easily transformed on existing installation, is applicable to the various occasions that need to carry out liquid material product vacuum filling.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, below the accompanying drawing of required use during embodiment is described is briefly described.Obviously, described accompanying drawing is a part of embodiment of the present utility model, rather than whole embodiment, and those skilled in the art is not paying under the prerequisite of creative work, can also obtain other design plans and accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural principle schematic diagram of traditional vacuum type bulking system, and arrow represents the flow direction of product;
Fig. 2 is the structural principle schematic diagram of embodiment 1 of the present utility model, and arrow represents the flow direction of product.
The specific embodiment
Below with reference to embodiment and accompanying drawing, the technique effect of design of the present utility model, concrete structure and generation is carried out to clear, complete description, to understand fully the purpose of this utility model, feature and effect.Obviously; described embodiment is a part of embodiment of the present utility model, rather than whole embodiment, based on embodiment of the present utility model; other embodiment that those skilled in the art obtains under the prerequisite of not paying creative work, all belong to the scope that the utility model is protected.In addition, all connection/annexations of mentioning in literary composition, not singly refer to that member directly joins, and refer to and can, according to concrete performance, connect auxiliary by adding or reducing, and form more excellent draw bail.Each technical characterictic in the utility model creation, can combination of interactions under the prerequisite of not conflicting conflict.
There is the vacuum type bulking system that liquid material reclaims function, comprise vacuum type bottle placer 1 and vacuum pump 2, recycling bin 3, recycling bin 3 follows vacuum type bottle placer 1 to be connected with vacuum pump 2 by machine section vacuum lead 4 and pump section vacuum lead 5 respectively, the utility model also comprises regenerative apparatus, described regenerative apparatus comprises from recycling bin 3 the product recovery channel 6 picking out, establish check valve 9, described check valve 9 entrances are towards recycling bin 3, and regenerative apparatus can guarantee to have all the time in product recovery channel 6 the fluid column section of one section of obstruction use.
Be further used as preferred embodiment, recycling bin 3 bottoms are infundibulate, and product recovery channel 6 is connected on the bottom of recycling bin 3.
In fact, regenerative apparatus can be realized by numerous embodiments.
Embodiment 1: with reference to Fig. 2, be also provided with recovery pump 10 on product recovery channel 6.Recovery pump 10 is between recycling bin 3 and check valve 9.Described regenerative apparatus also comprises the liquid level detection device being located in recycling bin 3, and liquid level detection device and recovery pump 10 electricly connect.Described liquid level detection device comprises and is located at the high liquid level detecting switch 11 of recycling bin 3 interior top ends and is located at high liquid level detecting switch 11 low liquid level detecting switch 12 on the lower.
Although define the position of recovery pump 10 here, the effect of recovery pump 10 is used for taking away product in fact, therefore only need to provide pumping force, make product be pumped from recycling bin.But for more convenient management and control with parts are set, avoid valve blockage, pumping force more can be transmitted in time, therefore make recovery pump 10 on pipeline between recycling bin 3 and check valve 9.Two liquid level detecting switchs can accurately be controlled recovery product volume well, make to be unlikely to barrel interior material of quickly all finding time, and maintain the fluid column section in recovery channel 6.
Described recovery pump 10 is electrically connected with the electric-control system that comprises automatic control module and manual control module.Like this, recovery pump 10 just has automatically and manual two kinds of patterns, convenient cleaning and the interior all over products of recycling bin.
In the present embodiment, principle of work of the present utility model is: when those products that are surprisingly drawn into enter into recycling bin 3 when interior along machine section vacuum lead 4, they can accumulate gradually, and forms fluid column sections at recovery pump 10 to 3 of recycling bins; In the time that product liquid level rises to high liquid level detecting switch 11 places and is detected, system validation now needs to have drained barrel interior product, just sends instruction to make recovery pump 10 work, and product in bucket is taken away, and check valve 9 guarantees not can adverse current; In the time that liquid level drops to lower than low liquid level detecting switch 12, recovery pump 10 is shut down, and recycling bin is proceeded follow-up storage work.Whole removal process, vacuum pump all need not be shut down.
Embodiment 2:
Product recovery channel 6 is designed to U-shaped pipe, makes can maintain all the time one section of fluid column section in pipe, then, when the product surplus of one end, when pressure surmounts the ability to bear of the other end, nature can be oppressed unnecessary product and be flowed out from pipe end.
In this embodiment, 1 various technical characterictics in conjunction with the embodiments, i.e. subsidiary same liquid level detection device, recovery pump etc., increasing it can practicality.
Above preferred embodiments of the present utility model is illustrated, but the invention is not limited to described embodiment, those of ordinary skill in the art also can make all equivalent modifications or replacement under the prerequisite without prejudice to the utility model spirit, and the modification that these are equal to or replacement are all included in the application's claim limited range.
Claims (8)
1. there is the vacuum type bulking system that liquid material reclaims function, comprise vacuum type bottle placer (1) and vacuum pump (2), recycling bin (3), recycling bin (3) follows vacuum type bottle placer (1) to be connected with vacuum pump (2) by machine section vacuum lead (4) and pump section vacuum lead (5) respectively, it is characterized in that: also comprise:
Regenerative apparatus, described regenerative apparatus comprises from recycling bin (3) the product recovery channel (6) picking out, establish check valve (9), described check valve (9) entrance is towards recycling bin (3), and regenerative apparatus can guarantee to have all the time in product recovery channel (6) the fluid column section of one section of obstruction use.
2. the vacuum type bulking system with liquid material recovery function according to claim 1, is characterized in that: recycling bin (3) bottom is infundibulate, and product recovery channel (6) is connected on the bottom of recycling bin (3).
3. the vacuum type bulking system with liquid material recovery function according to claim 1 and 2, is characterized in that: on product recovery channel (6), be also provided with recovery pump (10).
4. the vacuum type bulking system with liquid material recovery function according to claim 3, is characterized in that: recovery pump (10) is positioned between recycling bin (3) and check valve (9).
5. the vacuum type bulking system with liquid material recovery function according to claim 3, is characterized in that: described regenerative apparatus also comprises the liquid level detection device being located in recycling bin (3), and liquid level detection device and recovery pump (10) electricly connect.
6. according to claim 5 have liquid material and reclaim the vacuum type bulking system of function, it is characterized in that: described liquid level detection device comprises and is located at the high liquid level detecting switch (11) of top end in recycling bin (3) and is located at high liquid level detecting switch (11) low liquid level detecting switch (12) on the lower.
7. according to the vacuum type bulking system with liquid material recovery function described in claim 4,5 or 6, it is characterized in that: described recovery pump (10) is electrically connected with the electric-control system that comprises automatic control module and manual control module.
8. the vacuum type bulking system with liquid material recovery function according to claim 1, is characterized in that: described vacuum type bottle placer (1) has feeding-passage, and product recovery channel (6) is directly connected in feeding-passage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320762710.9U CN203602345U (en) | 2013-11-28 | 2013-11-28 | Vacuum type filling system with liquid material recovery function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320762710.9U CN203602345U (en) | 2013-11-28 | 2013-11-28 | Vacuum type filling system with liquid material recovery function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203602345U true CN203602345U (en) | 2014-05-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320762710.9U Expired - Lifetime CN203602345U (en) | 2013-11-28 | 2013-11-28 | Vacuum type filling system with liquid material recovery function |
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| Country | Link |
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| CN (1) | CN203602345U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105174172A (en) * | 2015-09-24 | 2015-12-23 | 天津市华宇农药有限公司 | Material collecting device on full-automatic in-line filling machine |
| CN109018469A (en) * | 2018-10-09 | 2018-12-18 | 佛山市海天（江苏）调味食品有限公司 | The suction device of liquid filling device |
-
2013
- 2013-11-28 CN CN201320762710.9U patent/CN203602345U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105174172A (en) * | 2015-09-24 | 2015-12-23 | 天津市华宇农药有限公司 | Material collecting device on full-automatic in-line filling machine |
| CN109018469A (en) * | 2018-10-09 | 2018-12-18 | 佛山市海天（江苏）调味食品有限公司 | The suction device of liquid filling device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140521 |
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| CX01 | Expiry of patent term |