CN203600302U - Automatic pipe cutting machine based on embedded type integrated system - Google Patents
Automatic pipe cutting machine based on embedded type integrated system Download PDFInfo
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- CN203600302U CN203600302U CN201320881127.XU CN201320881127U CN203600302U CN 203600302 U CN203600302 U CN 203600302U CN 201320881127 U CN201320881127 U CN 201320881127U CN 203600302 U CN203600302 U CN 203600302U
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Abstract
The utility model discloses an automatic pipe cutting machine based on an embedded type integrated system. The automatic pipe cutting machine comprises a machine frame, a meter counting wheel, a pressing device and a cutting machine body. The cutting machine body is provided with an automatic cutting system and is further provided with a detection integrated system which is in signal connection with the automatic cutting system. The cutting machine body exchanges data with the detection integrated system, and therefore the cutting machine body can accurately calculate the current length of a pipe, and the number of cutting times of a qualified product and the number of cutting times of an unqualified product can be correctly calculated. The automatic pipe cutting machine can automatically cut pipes in a classified mode and is high in economical benefit, the subsequent selecting procedure and the subsequent processing procedure for unqualified products are omitted, and production efficiency is improved.
Description
Technical field
The utility model relates to tubing automatic gas cutting machine, relates in particular to a kind of tubing automatic gas cutting machine based on embedded integration system.
Background technology
At present, the control system of domestic plastic pipe cutting machine is all based on controlling manually or automatically.While manually control, can complete some test actions or complete a complete tubing cutting action; And while automatically controlling, cutting machine coordinates rice counting wheel, hold down gag, cutter sweep and the rotary encoder in frame.Pipe length is carried out to the long computing of meter, and during to predefined Cutting Length, cutting machine cuts automatically.Carry out whole automatic control process.But for pipe production line, production line is day and night worked, produce continuously, there will be unavoidably the situation of tubing thickness abnormity; In the time there is substandard product, present cutting machine has no idea to make rational judgement, or cuts according to qualified products, and Cutting Length is constant.In the time producing large quantities of tubing, be manually difficult to pick out defective work, and workload is very large.To such an extent as to defective work flows into subsequent processing, even market, causes very large loss to enterprise and society.
Chinese Patent Application No. is that 201220186210.0 utility model patent discloses a kind of plastic pipe automatic gas cutting machine, and this cutting machine is not high for existing pipe cutting machine automaticity, has directly affected the problem of labor productivity.It comprises frame and is arranged at rice counting wheel, hold down gag and the cutter sweep in frame along the tubing direction of motion, it also comprises an automatic control system, rotary photoelectric encoder, blade motor, straight-line feed motor and turnover motor that automatic control system comprises controller, is electrically connected with controller, blade motor, straight-line feed motor and the turnover output shaft of motor and the cutting blade of cutter sweep are connected, and rotary photoelectric encoder is connected with rice counting wheel signal.But this cutting machine can not be realized the problem of the useless pipe of automatic classification cutting, need to improve.
Utility model content
The purpose of this utility model is to overcome the defect of prior art, provide a kind of can automatic classification incising pipes, the good in economic efficiency tubing automatic gas cutting machine based on embedded integration system.
To achieve these goals, the technical scheme of employing is as follows:
A tubing automatic gas cutting machine based on embedded integration system, comprises frame, rice counting wheel, hold down gag and cutting machine, and described cutting machine is provided with automatic cutting system, in addition, is also provided with the detection integrated system being connected with automatic cutting system signal.Automatic cutting system carries out exchanges data with detection integrated system, and makes action.
Further, described detection integrated system comprises whole line integrated system and tube outer diameter detector, and described whole line integrated system is connected with tube outer diameter detector signal; Described automatic cutting system is connected with whole line integrated system signal.Described tube outer diameter detector detects tube outer diameter, when substandard product detected, feedback data is given described whole line integrated system, describedly state whole line integrated system and receive and feed back to automatic cutting system, described automatic cutting system receives signal and responds, calculate the length of current tubing certified products, union goes out the cutting times of qualified products.
Further, described automatic cutting system is provided with PLC and encoder, and described PLC is connected with whole line integrated system by MODBUS communication; Described whole line integrated system is provided with main PLC, and described main PLC is connected with automatic cutting system and tube outer diameter detector.The utility model is embedded into whole cutting control program in whole line integrated system by MODBUS communication, and whole line integrated system and tube outer diameter mass detecting instrument carry out data signal exchange, tube outer diameter mass detecting instrument detects when product off quality is reported to the police, send the defective warning input signal of pipe workpiece quality to the main PLC in whole line integrated system, main PLC sends to the PLC in automatic cutting system warning input signal, the warning input signal that described automatic cutting system sends according to main PLC carries out computing, it is the length that current tubing exceedes cutter that automatic cutting system is write down encoder currency A(immediately), by the distance B of known tubing test point and cutter and the Cutting Length C of qualified tubing, just can calculate the remaining number of times D=[B-(C-A) of cutting certified products]/C.Then by programmed instruction, D is carried out to round numbers processing (length after decimal point belongs to substandard product).When cutting machine completes after D time, automatically switch to the cutting of substandard product length.In the time that whole line extrusion system detects that tubing becomes certified products, cutting machine carries out computing with identical method, automatically switches to the Cutting Length cutting of qualified products.
Compared with prior art, the utlity model has following beneficial effect:
The utility model, by detecting integrated system automatic classification incising pipes, is differentiated processing to substandard product, and it is good in economic efficiency, has reduced follow-uply to the selecting and treatment process of substandard product, enhances productivity.
figure of description
Fig. 1 is control system schematic diagram of the present utility model;
Fig. 2 is the utility model control program mathematical algorithm schematic diagram, wherein, and 1, tubing; 2, tube outer diameter monitoring point; 3, cut point.
The specific embodiment
Below in conjunction with Figure of description and specific embodiment, the present invention is made further and being elaborated, but embodiment does not limit in any form the present invention.
As shown in Figure 1, a tubing automatic gas cutting machine based on embedded integration system, comprises frame, rice counting wheel, hold down gag and cutting machine, and described cutting machine is provided with automatic cutting system, in addition, be also provided with the detection integrated system being connected with automatic cutting system signal.Described detection integrated system comprises whole line integrated system and tube outer diameter detector, and described whole line integrated system is connected with tube outer diameter detector signal; Described automatic cutting system is connected with whole line integrated system signal.Selecting CTS-266PLC is the disclosed communication protocol of a kind of standard by MODBUS communication 2(MODBUS communication 2), whole cutting control program is embedded in whole line integrated system, and whole line integrated system CTS7-266 and tube outer diameter mass detecting instrument carry out data signal exchange.In the time that tube outer diameter mass detecting instrument detects that product off quality is reported to the police, send the defective warning input signal of pipe workpiece quality to CTS7-266, issue tube outer diameter alarm signal of cutting machine by communication.
As shown in Figure 2, the warning input signal that automatic cutting system sends according to main PLC carries out computing, it is the length that current tubing exceedes cutter that automatic cutting system is write down encoder currency A(immediately), by known tube outer diameter monitoring point 8 and the distance B of cutter and the Cutting Length C of qualified tubing, just can calculate the remaining number of times D=[B-(C-A) of cutting certified products]/C.Then by programmed instruction, D is carried out to round numbers processing (length after decimal point belongs to substandard product).When cutting machine completes after D time, automatically switch to the cutting of substandard product length.In the time that whole line extrusion system detects that tubing becomes certified products, cutting machine carries out computing with identical method, automatically switches to the Cutting Length cutting of qualified products.
The control method of this cutting machine is cutting machine and detect the exchanges data of integrated system, and cutting function calculates current pipe length exactly, and can correctly calculate the cutting times of certified products and the cutting times of defective work.In the time that upstream detection arrives substandard product, cutting machine is received signal and is responded by whole detection integrated system, calculates the length of current tubing certified products, and union goes out the cutting times of qualified products.Cut after qualified products, automatically switched to defective Cutting Length and cut.After upstream product regenerates qualified products, detection integrated system gives the signal of certified products to cutting machine again, and cutting machine is pressed the cutting of certified products length again.So just, can go out certified products and defective work by automatic distinguishing, workman is as long as just can pick out defective work according to length.Thereby guarantee that time operation there will not be the situation of defective work.
Claims (5)
1. the tubing automatic gas cutting machine based on embedded integration system, comprises frame, rice counting wheel, hold down gag and cutting machine, and described cutting machine is provided with automatic cutting system, it is characterized in that, is also provided with the detection integrated system being connected with automatic cutting system signal.
2. the tubing automatic gas cutting machine based on embedded integration system according to claim 1, is characterized in that, described detection integrated system comprises whole line integrated system and tube outer diameter detector, and described whole line integrated system is connected with tube outer diameter detector signal.
3. the tubing automatic gas cutting machine based on embedded integration system according to claim 2, is characterized in that, described automatic cutting system is connected with whole line integrated system signal.
4. the tubing automatic gas cutting machine based on embedded integration system according to claim 3, is characterized in that, described automatic cutting system is provided with PLC and encoder, and described PLC is connected with whole line integrated system by MODBUS communication.
5. the tubing automatic gas cutting machine based on embedded integration system according to claim 3, is characterized in that, described whole line integrated system is provided with main PLC, and described main PLC is connected with automatic cutting system and tube outer diameter detector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320881127.XU CN203600302U (en) | 2013-12-30 | 2013-12-30 | Automatic pipe cutting machine based on embedded type integrated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320881127.XU CN203600302U (en) | 2013-12-30 | 2013-12-30 | Automatic pipe cutting machine based on embedded type integrated system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203600302U true CN203600302U (en) | 2014-05-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320881127.XU Expired - Fee Related CN203600302U (en) | 2013-12-30 | 2013-12-30 | Automatic pipe cutting machine based on embedded type integrated system |
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| CN (1) | CN203600302U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692472A (en) * | 2013-12-30 | 2014-04-02 | 广东联塑机器制造有限公司 | Automatic pipe cutter based on embedded integrated system |
-
2013
- 2013-12-30 CN CN201320881127.XU patent/CN203600302U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692472A (en) * | 2013-12-30 | 2014-04-02 | 广东联塑机器制造有限公司 | Automatic pipe cutter based on embedded integrated system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140521 Termination date: 20211230 |
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| CF01 | Termination of patent right due to non-payment of annual fee |