CN203600034U - Centrifugal roll-milling polishing machine - Google Patents
Centrifugal roll-milling polishing machine Download PDFInfo
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- CN203600034U CN203600034U CN201320832625.5U CN201320832625U CN203600034U CN 203600034 U CN203600034 U CN 203600034U CN 201320832625 U CN201320832625 U CN 201320832625U CN 203600034 U CN203600034 U CN 203600034U
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- polishing machine
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- cylindrical shell
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Abstract
The utility model relates to a centrifugal roll-milling polishing machine. The centrifugal roll-milling polishing machine comprises a machine frame, a roller bearing frame and a roller provided with an eccentric shaft head. A main bearing is arranged on the machine frame. The roller bearing frame is provided with a spindle head. The roller bearing frame comprises a left end cover plate, a right end cover plate, the spindle head, a tensioning rod and a planetary bearing seat, wherein the left end cover plate and the right end cover plate are used for fixing and clamping the roller, the spindle head is arranged on the left end cover plate and the right end cover plate and connected to a main bearing seat to make the roller conduct revolution, the tensioning rod is connected with the left end cover plate and the right end cover plate and makes the left end cover plate and the right end cover plate clamp the roller, and the planetary bearing seat is arranged on the left end cover plate and the right end cover plate and used for being connected with the eccentric shaft head of the roller in a bearing mode. The roller bearing frame further comprises an outer shaft, wherein the outer shaft is connected with the eccentric shaft head of the roller through a flat key, and the outer shaft is connected with the spindle head through a sprocket drive mechanism which makes the roller conduct rotation. The centrifugal roll-milling polishing machine can rotate in a three-dimensional mode; besides, the rotating part of the centrifugal roll-milling polishing machine has the advantages of being simple in structure and portable, and therefore the system stability is high.
Description
Technical field
The utility model relates to a kind of centrifugal roll mill polishing machine.
Background technology
Existing centrifugal roll mill polishing machine is all to adopt simple planetary body, and electric machine rotation is resolved into the cylinder that loads polish parts was both revolved round the sun, and does again reverse rotation, grinds and realizes polishing object thereby polished part and abrasive material mill liquid are produced mutually.Cylinder axis and rotation axis coincide, and rotation and revolution switched in opposite make in cylinder workpiece and abrasive particle abrasive material make two dimension mandatory mobile, and under centrifugal pressure effect, produce the effects such as extruding, friction, collision and realize the polishing attrition process of surface of the work.Owing to being the abrasive action of two-dimensional directional, only have radially and circumferential grinding, not axially rubbing action relatively, thus the abrasive action that workpiece is subject to a little less than, efficiency is lower, process time is longer, and polishing effect is not good.
In prior art, also there is a kind of cylinder being arranged on eccentric stiffener.It makes cylinder rotation, due to eccentric stiffener, therefore cylinder barrel in rotation process gives the bearing reaction of workpiece and abrasive particle abrasive material and axially has an angle, thereby produce an axial thrust load, under the effect of this axial thrust load, workpiece will produce axial forced flow, in conjunction with radially with circumferential forced flow, cylinder in a material will make spiral helicine tumbling motion.This is the two dimensional motion of another kind of form.
If above-mentioned two kinds of two dimensional motions are combined, can realize three-dimensional motion, this grinding for material is also more favourable.But eccentric stiffener is generally all realized based on bent axle, cam structure or eccentric wheel structure.But such structure generally all needs larger volume, has larger quality, once there is eccentric rotary, just bring serious unstability to system.
Utility model content
The utility model will solve the problems of the technologies described above, thereby a kind of cylinder with centrifugal roll mill polishing machine three-dimensional motion and that have stability is provided.
The technical scheme that the utility model addresses the above problem is as follows:
The cylinder of centrifugal roll mill polishing machine, comprises urceolus and the inner core that is sheathed on described urceolus inside, also has the opening of being convenient to described inner tube installation of radially offering on the side of described urceolus, and described urceolus two ends are provided with eccentric spindle nose; Described inner core comprises that one end has the cylindrical shell of opening, securing member for hiding the cover plate of described cartridge openings and described cover plate being connected with described cylindrical shell, in described cylindrical shell, is provided with dividing plate, and described cylindrical shell is separated into multiple inner chambers independent of each other by described dividing plate.
As technique scheme preferably, the geometrical axis that is arranged so that described urceolus of described eccentric spindle nose and its rotation shape Φ in an angle, 15 ° of 5 ° of < Φ <.
The utility model is to interrogate amount of literature data in process, and further investigate centrifugal roll mill principle, doing after the replication experiment of many contrast schemes, the reverse centrifugal roll mill know-why of a kind of three-dimensional has been proposed, the key of this principle is: change cylinder rotation mode, structurally make cylinder axis not overlap with rotation center line, shape is Φ in an angle, cylinder barrel in rotation and revolution process gives the bearing reaction of workpiece and abrasive particle abrasive material and axially has an angle like this, thereby produce an axial thrust load, under the effect of this axial thrust load, workpiece will produce axial forced flow, in conjunction with radially with circumferential forced flow, in cylinder, material will be made spiral helicine tumbling motion, and be not only circumferential tumbling motion, realize three-dimensional omnidirectional polishing attrition process with this.Through repetition test research, prove to adopt three-dimensional reverse centrifugal roll mill technology can greatly strengthen relative friction and the compressional movement between workpiece and abrasive particle abrasive material, polishing grinding efficiency is greatly improved, under same case, improve more than 30% than existing centrifugal polishing grinder, reach identical polishing grinding effect and can shorten more than 20% required process time.
As technique scheme preferably, the cross section of described cylindrical shell is regular hexagon, it is that the large cross sections such as orthohexagonal central lumen and 6 are orthohexagonal inner chamber around that described cylindrical shell is separated into 1 cross section by described dividing plate.
In the utility model technique scheme, roller tube does hexagonal prismoid shape shell by quality carbon steel steel plate, the multi-cavity structure cylindricality wear-resistant plastic bucket that the separation of inner space is made by PU material is realized, each chamber is hexagon, intermediate cavity is larger, around uniform six chambers are also hexagons, but slightly little.Because the inner space of each chamber is all less, workpiece and polishing are ground with abrasive particle abrasive material and are ground while carrying out barrel finishing together with liquid in chamber, the horizontal rolling of sliver shape workpiece is restricted, therefore can guarantee can not produce the distortion such as bending, torsion in process, although such roller frame declines its dischargeable capacity to some extent, but avoid well the distortion of slice-shaped workpiece in barreling process, be very suitable for processing frame monofilament, brown sheet and laminar or elongated rod part.
As technique scheme preferably, also comprise the pad being arranged between described cylindrical shell and described cover plate, described pad is caulking gum pad.
As technique scheme preferably, described dividing plate is PU material dividing plate.
As technique scheme preferably, described spindle nose is connected with the connecting as one of base plate of described cover plate and described cylindrical shell.
As technique scheme preferably, the dividing plate of described PU material is arranged at described inner barrel by the mode being hot bonding.
As technique scheme preferably, in described urceolus, be provided with connecting bolt group, make described inner core be fixed on the inside of described urceolus by described bolt connection group.
As technique scheme preferably, described urceolus inside is also provided with liner rubber layer, by the gapless between described urceolus and described inner core that is arranged so that of described liner rubber layer.
As technique scheme preferably, described urceolus is made up of upper and lower two parts, described top is divided after opening and is formed described opening, the eccentric spindle nose welding of described lower part and cylinder, described upper and lower two parts are established and are bolted group sealing.
Two of the purpose of this utility model is to provide a kind of rolling stand of centrifugal roll mill polishing machine.
The rolling stand of centrifugal roll mill polishing machine, it comprise for the left and right end casing of fixing and sandwiched cylinder, be located at described left and right end casing and be connected in main bearing seat make cylinder occur revolution main tapping, connect described left and right end casing and make described left and right end casing produce the tie rod of sandwiched effect to cylinder and be arranged at described left and right end casing for accepting the planet axis bearing of the eccentric spindle nose of cylinder; Also comprise outer shaft, described outer shaft is connected by flat key with the eccentric spindle nose of cylinder, and described outer shaft is connected by the chain wheel driving mechanism that makes cylinder generation rotation with described main tapping.
As technique scheme preferably, described left and right end casing is for fixing and sandwiched multiple cylinders; Also comprise an axis that plays stabilization, described axis, through the center of described left and right end casing, is connected by flat key with described main tapping.
As technique scheme preferably, also comprise cylinder, described cylinder comprises urceolus and is sheathed on the inner core of described urceolus inside, on the side of described urceolus, also have the opening of being convenient to described inner tube installation of radially offering, described urceolus two ends are provided with eccentric spindle nose; Described inner core comprises that one end has the cylindrical shell of opening, securing member for hiding the cover plate of described cartridge openings and described cover plate being connected with described cylindrical shell, in described cylindrical shell, is provided with dividing plate, and described cylindrical shell is separated into multiple inner chambers independent of each other by described dividing plate.
As technique scheme preferably, the geometrical axis that is arranged so that described urceolus of described eccentric spindle nose and its rotation shape Φ in an angle, 15 ° of 5 ° of < Φ <.
As technique scheme preferably, the cross section of described cylindrical shell is regular hexagon, it is that the large cross sections such as orthohexagonal central lumen and 6 are orthohexagonal inner chamber around that described cylindrical shell is separated into 1 cross section by described dividing plate.
As technique scheme preferably, also comprise the pad being arranged between described cylindrical shell and described cover plate, described pad is caulking gum pad.
As technique scheme preferably, described spindle nose is connected with the connecting as one of base plate of described cover plate and described cylindrical shell.
As technique scheme preferably, described dividing plate is PU material dividing plate, the dividing plate of described PU material is arranged at described inner barrel by the mode being hot bonding.
As technique scheme preferably, described urceolus inside is also provided with liner rubber layer, by the gapless between described urceolus and described inner core that is arranged so that of described liner rubber layer.
As technique scheme preferably, described urceolus is made up of upper and lower two parts, described top is divided after opening and is formed described opening, the eccentric spindle nose welding of described lower part and cylinder, described upper and lower two parts are established and are bolted group sealing.
Three of the purpose of this utility model is to provide a kind of centrifugal roll mill polishing machine.
Centrifugal roll mill polishing machine, comprise frame, idler frame and the cylinder with eccentric spindle nose, described frame is provided with base bearing, described idler has set up main tapping, described idler frame comprise for the left and right end casing of fixing and sandwiched cylinder, be located at described left and right end casing and be connected in main bearing seat make cylinder occur revolution main tapping, connect described left and right end casing and make described left and right end casing produce the tie rod of sandwiched effect to cylinder and be arranged at described left and right end casing for accepting the planet axis bearing of the eccentric spindle nose of cylinder; Also comprise outer shaft, described outer shaft is connected by flat key with the eccentric spindle nose of cylinder, and described outer shaft is connected by the chain wheel driving mechanism that makes cylinder generation rotation with described main tapping.
The utility model most critical be the eccentric rotary of having realized cylinder in the supporting of cylinder by innovative design, be mainly to have designed the outer cylinder of the eccentric spindle nose of special band.
As technique scheme preferably, described left and right end casing is for fixing and sandwiched multiple cylinders; Also comprise an axis that plays stabilization, described axis, through the center of described left and right end casing, is connected by flat key with described main tapping.
As technique scheme preferably, also comprise cylinder, described cylinder comprises urceolus and is sheathed on the inner core of described urceolus inside, on the side of described urceolus, also have the opening of being convenient to described inner tube installation of radially offering, described urceolus two ends are provided with eccentric spindle nose; Described inner core comprises that one end has the cylindrical shell of opening, securing member for hiding the cover plate of described cartridge openings and described cover plate being connected with described cylindrical shell, in described cylindrical shell, is provided with dividing plate, and described cylindrical shell is separated into multiple inner chambers independent of each other by described dividing plate.
As technique scheme preferably, the geometrical axis that is arranged so that described urceolus of described eccentric spindle nose and its rotation shape Φ in an angle, 15 ° of 5 ° of < Φ <.
As technique scheme preferably, the cross section of described cylindrical shell is regular hexagon, it is that the large cross sections such as orthohexagonal central lumen and 6 are orthohexagonal inner chamber around that described cylindrical shell is separated into 1 cross section by described dividing plate.
As technique scheme preferably, also comprise the pad being arranged between described cylindrical shell and described cover plate, described pad is caulking gum pad.
As technique scheme preferably, described spindle nose is connected with the connecting as one of base plate of described cover plate and described cylindrical shell.
As technique scheme preferably, described dividing plate is PU material dividing plate, the dividing plate of described PU material is arranged at described inner barrel by the mode being hot bonding.
As technique scheme preferably, described urceolus inside is also provided with liner rubber layer, by the gapless between described urceolus and described inner core that is arranged so that of described liner rubber layer.
As technique scheme preferably, described urceolus is made up of upper and lower two parts, described top is divided after opening and is formed described opening, the eccentric spindle nose welding of described lower part and cylinder, described upper and lower two parts are established and are bolted group sealing.
The utlity model has following technique effect:
The utility model has adopted the outer cylinder with eccentric spindle nose, and the supporting bearing support having adopted for fixing this outer cylinder also simultaneously changes bearing support and not only can realize the rotation of cylinder, because this bearing support is also provided with chain-wheel mechanism, therefore goes back the revolution of supporting drum.Therefore the utility model can be realized three-dimensional rotation, and rotating part of the present utility model have advantages of simple in structure light and handy, the therefore systematic stability of tool.Interior cylinder of the present utility model divides chamber to arrange, and can avoid well the distortion of slice-shaped workpiece in barreling process, is very suitable for processing the polishing of frame monofilament, brown sheet and other laminar or elongated rod parts.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model polishing machine;
Fig. 2 is transmission schematic diagram of the present utility model;
Fig. 3 is the outer upper and lower two-part connection diagram of cylinder of the utility model;
Fig. 4 is the structural representation of cylinder in the utility model;
Fig. 5 be in the utility model cylinder another look the schematic diagram of face;
In figure, 1-frame, cylinder in 2-, 3-chain transmission regulating wheel, 4-main bearing seat, 5-base bearing, 6-duplex chain wheel, 7-chain, 8-simple chainwheel, 9-main tapping, 10-flat key, 11-end casing, 12-tie rod, the outer cylinder of 13-, 14-bolt connection group, 15-planetary bearing, the large belt wheel of 16-, 17-axis, 18-electric operation panel, 19-V-belt, 20-reducing motor, 21-cover plate, 22-caulking gum pad, 23-holding screw, 24-cylindrical shell, 25-dividing plate, 26-rubber layer.
As Figure 1-4, centrifugal roll mill polishing machine, comprises frame 1, idler frame and the cylinder with eccentric spindle nose.
Described idler frame comprise for the left and right end casing 11 of fixing and sandwiched cylinder, be located at described left and right end casing 11 and be connected in main bearing seat 4 make cylinder occur revolution main tapping 9, connect described left and right end casing 11 and make described left and right end casing 11 produce the tie rod 12 of sandwiched effect to cylinder and be arranged at described left and right end casing 11 for accepting the planet axis bearing 15 of the eccentric spindle nose 15 of cylinder; Also comprise outer shaft, described outer shaft is connected by flat key 10 with the eccentric spindle nose of cylinder, and described outer shaft is connected by the chain wheel driving mechanism that makes cylinder generation rotation with described main tapping 9.
Frame 1 is cast member, can adopt HT150 or HT300 gray iron material, and structure is rectangular shaped as frame, and the each suitable employing reinforcement of length and width constructs to gain in strength, right flank dress guidance panel 18, and mounting position of motor is reserved in right bottom surface.
The internal structure of interior cylinder 2 specifically as shown in Figures 4 and 5, formed by cylinder cover plate 21, caulking gum pad 22, holding screw 23, cylindrical shell 24 and PU material inner chamber dividing plate 25 etc., an interior cylinder is made up of 7 small-sized hexagonal inner chambers, such structure be mainly make workpiece can only be in less space tumbling motion, can effectively prevent the distortion of slender piece in polishing is ground.
Chain transmission regulating wheel 3 belongs to a special component in cylinder rotation transmission system, for effectively being carried out, chain transmission arranges, mainly because the rotation power of four uniform cylinders revolves round the sun from middle roller shelves, adopt two pairs of chain transmissions by hollow shaft to axis of rotation transmission, each axis of rotation connects into a chain transmission with middle hollow shaft simultaneously up and down, so centre double strand chain is simple chainwheel on the axis of rotation, in order to ensure chain cornerite, therefore be provided with regulating wheel.The material of regulating wheel adopts HT300 cast iron or steel-casting.
Main bearing seat 4 has each one around, is mainly used in idler pulley bearing support, is ironcasting, available HT300 material, and be bolted between frame 1, circumferentially have oil filler, be the regular grease up of bearing.
Base bearing 5 is contained on the axis 17 of idler frame, has considered axial force, therefore bearing 5 should adopt dark hook radial ball bearing or taper roll bearing, model is relevant with central shaft axle journal.
Duplex chain wheel 6 is contained on axis 17, plays driving wheel effect, and the rotation of axle is passed to cylinder, makes it to produce spinning motion.Between sprocket wheel and axle, adopt flat key to be connected, sprocket wheel material is HT300 cast iron.
Between main tapping 9 and outer cylinder 13, having certain bias, is the present invention's distinctive feature structurally, and it and outer cylinder 13 form incline structure, cylinder is produced and tilt to install, and has just produced axial rolling effect when rotation.Spindle nose material can be with No. 15 or No. 30 round steel, and between outer cylinder 13, can adopt manual electric arc welding to be connected.The oblique angle of noting main tapping 9 and outer cylinder 13 faying faces, this is the key that guarantees gradient, is also noted that the position of main tapping 9, guarantee that two ends main tapping axial line and outer centre of the drum's wire clamp angle are the precision of 10 ° ± 0.5 °.
Flat key 10, for general flat key connects, plays transferring power to outer drum shaft.
Idler frame end cover plate 11 is ironcasting, also can adopt the steel plate that 4-8mm is thick, during with steel plate, at mounting center axle and cylinder spindle nose place, bearing block structure will be set.Each one of end casing left and right, forms idler frame with tie rod 12 and axis 17 etc.
Outer idler frame tie rod 12 every circumferencial directions are uniformly distributed 4, play fixing and belt tensioning drum bearing support, can adopt round steel No. 15, diameter is in 10 to 15mm left and right, relevant to unit type size, two ends are threaded connection with end casing 11 and are connected and fixed.
V-belt 19 is standard component, can select length and radical according to band driven Design, is mainly designed by transmission power and mounting center distance.
Reducing motor 20 is outsourcing pieces, selects motor model according to plant capacity, generally adopts 6 utmost point reducing motors, and the speed ratio of this belt transect transmission can be less, is convenient to design.
Claims (10)
1. a centrifugal roll mill polishing machine, comprise frame, idler frame and with the cylinder of eccentric spindle nose, described frame is provided with base bearing, described idler has set up main tapping, it is characterized in that: described idler frame comprises the left and right end casing for fixing and sandwiched cylinder, being located at described left and right end casing and being connected in main bearing seat makes cylinder that the main tapping of revolution occur, connect described left and right end casing and make described left and right end casing produce the tie rod of sandwiched effect to cylinder, and be arranged at described left and right end casing for accepting the planet axis bearing of the eccentric spindle nose of cylinder, also comprise outer shaft, the eccentric spindle nose of described outer shaft and cylinder is by spline joint, and described outer shaft is connected by the chain wheel driving mechanism that makes cylinder generation rotation with described main tapping.
2. a kind of centrifugal roll mill polishing machine according to claim 1, is characterized in that: described left and right end casing is for fixing and sandwiched multiple cylinders; Also comprise an axis that plays stabilization, described axis, through the center of described left and right end casing, passes through spline joint with described main tapping.
3. a kind of centrifugal roll mill polishing machine according to claim 1 and 2, it is characterized in that: also comprise cylinder, described cylinder comprises urceolus and is sheathed on the inner core of described urceolus inside, on the side of described urceolus, also have the opening of being convenient to described inner tube installation of radially offering, described urceolus two ends are provided with eccentric spindle nose; Described inner core comprises that one end has the cylindrical shell of opening, securing member for hiding the cover plate of described cartridge openings and described cover plate being connected with described cylindrical shell, in described cylindrical shell, is provided with dividing plate, and described cylindrical shell is separated into multiple inner chambers independent of each other by described dividing plate.
4. a kind of centrifugal roll mill polishing machine according to claim 3, it is characterized in that: the geometrical axis that is arranged so that described urceolus of described eccentric spindle nose and its rotation shape Φ in an angle, 15 ° of 5 ° of < Φ <.
5. a kind of centrifugal roll mill polishing machine according to claim 4, it is characterized in that: the cross section of described cylindrical shell is regular hexagon, it is that the large cross sections such as orthohexagonal central lumen and 6 are orthohexagonal inner chamber around that described cylindrical shell is separated into 1 cross section by described dividing plate.
6. a kind of centrifugal roll mill polishing machine according to claim 4, is characterized in that: also comprise the pad being arranged between described cylindrical shell and described cover plate, described pad is caulking gum pad.
7. a kind of centrifugal roll mill polishing machine according to claim 3, is characterized in that: described spindle nose is connected with the connecting as one of base plate of described cover plate and described cylindrical shell.
8. a kind of centrifugal roll mill polishing machine according to claim 4, is characterized in that: described dividing plate is PU material dividing plate, and the dividing plate of described PU material is arranged at described inner barrel by the mode being hot bonding.
9. a kind of centrifugal roll mill polishing machine according to claim 4, is characterized in that: described urceolus inside is also provided with liner rubber layer, by the gapless between described urceolus and described inner core that is arranged so that of described liner rubber layer.
10. a kind of centrifugal roll mill polishing machine according to claim 4, it is characterized in that: described urceolus is made up of upper and lower two parts, described top forms described opening after dividing unlatching, and described lower part is welded with the eccentric spindle nose of cylinder, and described upper and lower two parts are established to be bolted to organize and sealed.
Priority Applications (1)
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CN201320832625.5U CN203600034U (en) | 2013-12-18 | 2013-12-18 | Centrifugal roll-milling polishing machine |
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CN201320832625.5U CN203600034U (en) | 2013-12-18 | 2013-12-18 | Centrifugal roll-milling polishing machine |
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CN201320832625.5U Expired - Fee Related CN203600034U (en) | 2013-12-18 | 2013-12-18 | Centrifugal roll-milling polishing machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103612191A (en) * | 2013-12-18 | 2014-03-05 | 湖州职业技术学院 | Centrifugal barreling polishing machine |
CN110091245A (en) * | 2019-05-21 | 2019-08-06 | 东莞市添源研磨机械有限公司 | The very smooth technique of dry type and the very smooth machine of dry type |
-
2013
- 2013-12-18 CN CN201320832625.5U patent/CN203600034U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103612191A (en) * | 2013-12-18 | 2014-03-05 | 湖州职业技术学院 | Centrifugal barreling polishing machine |
CN103612191B (en) * | 2013-12-18 | 2015-10-28 | 湖州职业技术学院 | Centrifugal roll mill polishing machine |
CN110091245A (en) * | 2019-05-21 | 2019-08-06 | 东莞市添源研磨机械有限公司 | The very smooth technique of dry type and the very smooth machine of dry type |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140521 Termination date: 20151218 |
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EXPY | Termination of patent right or utility model |