CN203599849U - Waterwheel valve special machine - Google Patents
Waterwheel valve special machine Download PDFInfo
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- CN203599849U CN203599849U CN201320751031.1U CN201320751031U CN203599849U CN 203599849 U CN203599849 U CN 203599849U CN 201320751031 U CN201320751031 U CN 201320751031U CN 203599849 U CN203599849 U CN 203599849U
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- main shaft
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- waterwheel
- rotating disk
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Abstract
The utility model provides a waterwheel valve special machine and belongs to the technical field of machinery. The waterwheel valve special machine is used for solving the problem that an existing valve is low in processing efficiency. The waterwheel valve special machine comprises a rack with a base. A side portion of the rack is provided with a main shaft and a rotation disc, wherein the main shaft is parallel to the surface of the base and the rotation disc is arranged on the main shaft in a sleeved mode. The edge of the rotation disc is evenly provided with a first chuck, a second chuck, a third chuck and a fourth chuck. The edge of the rotation disc on the side portion of the rack is provided with a first main shaft power head, a second main shaft power head, a third main shaft power head and a fourth main shaft power head. The first main shaft power head and the second main shaft power head are arranged on the two sides of the rotation disc. The third main shaft power head and the fourth main shaft power head are arranged on the two sides of the rotation disc in a straightly-opposite mode. The first main shaft power head is arranged right behind the main shaft and the second main shaft power head is arranged under the main shaft. The third main shaft power head and the fourth main shaft power head are arranged over the main shaft. The waterwheel valve special machine has the advantages of being high in processing precision, high in processing efficiency and the like.
Description
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of valve machining tool, particularly a kind of Waterwheel-type valve special plane.
Background technology
Valve is the requisite easy consumption product of modern industry, agricultural, chemical industry and daily life, is mainly used in cut-out, throttling, pressure regulation and the change flow direction etc. of process pipe medium (as material, water, steam, air and oil product etc.).At present domestic considerable enterprise adopts universal machine tools processing valve, and various types of valve bodies are all processed on these universal machine tools, because its application is wide, must process not smartly, thereby the precision of product, stability can not well be guaranteed.
As the endoporus to valve and screw thread add man-hour, conventionally adopt one end of lathe pinch valve, the other end is holed and tapping processing, after machining, the two ends of valve are exchanged, the unprocessed other end is holed and the processing of tapping, until complete all positions that need processing of valve, the hole processing at the two ends of valve like this cannot guarantee concentricity, and precision is not high enough.And thus, need to pass through multiple working procedure to the processing of same valve, and adopt many universal machine tools to complete, as special tapper, special hole enlarging machine tool etc.In every one manufacturing procedure, all need processed valve body to carry out clamping and correction, just can not guarantee well the machining accuracy of valve body through multiple clamping like this, and not only waste time and energy, also make production efficiency low.And along with the fast development of China's economy, will be increasing to the demand of valve, the production of obvious this poor efficiency has no longer adapted to the demand of society to valve body scale quantity.
Summary of the invention
The purpose of this utility model is the problems referred to above that exist for existing technology, has proposed the Waterwheel-type valve special plane that a kind of machining accuracy is high, machining accuracy is unified and working (machining) efficiency is high.
The purpose of this utility model can realize by following technical proposal: a kind of Waterwheel-type valve special plane, comprise the frame with base, described frame sidepiece is provided with the main shaft paralleling with susceptor surface and is sheathed on the rotating disk on main shaft, it is characterized in that, the edge of described rotating disk is evenly equipped with chuck one, chuck two, chuck three and chuck four, described frame sidepiece is provided with main shaft power head No. one on the edge of rotating disk, No. two main shaft power heads, No. three main shaft power heads and No. four main shaft power heads, a described main shaft power head and No. two main shaft power heads are arranged at the both sides of rotating disk, described No. three main shaft power heads and No. four main shaft power are facing each other and be positioned at the both sides of rotating disk, a described main shaft power head is arranged at the dead astern of main shaft, described No. two main shaft power heads be arranged at main shaft under, described No. three main shaft power heads and No. four main shaft power heads be arranged at main shaft directly over.
Original state, the interior all clamping valve blanks not of chuck one, chuck two, chuck three and chuck four on rotating disk, and chuck four and No. three main shaft power heads and No. four main shaft power are corresponding, chuck three and main shaft power are corresponding, chuck two and No. two main shaft power are corresponding, chuck is first in room, and chuck one is in treating clamping valve blank state.
In each chuck on rotating disk, load onto after valve blank, before processing, can complete the required all manufacturing procedures of valve blank in each chuck by load onto corresponding all types of cutters in four main shaft power heads of frame side, only need clamped one time, guaranteed so well working (machining) efficiency and the machining accuracy of valve blank.And due to No. two main shaft power heads be positioned at main shaft under, a main shaft power head is positioned at the dead astern of main shaft, No. three main shaft power heads and No. four main shaft power heads be positioned at main shaft directly over, therefore between No. two main shaft power heads and a main shaft power head, centered by main shaft, be 90 degree, between a same main shaft power head and No. three main shaft power heads and No. four main shaft power heads, be also centered by main shaft, to be 90 degree, each chuck is to be again evenly distributed on the edge of rotating disk simultaneously, therefore rotating disk often turns over 90 degree and can both guarantee that chuck and main shaft power head align, therefore guaranteed well the uniformity of each valve blank machining accuracy.
In above-mentioned Waterwheel-type valve special plane, a described main shaft power head and No. three main shaft power heads are arranged at the same side of frame, and described No. two main shaft power heads and No. four main shaft power heads are arranged at the same side of frame.
In above-mentioned Waterwheel-type valve special plane, described chuck one, chuck two, chuck three and chuck four include upper die head facing each other and lower die head, described disc surfaces has locating hole at each chuck place, described locating hole place is provided with slide block one and the slide block two that can move along locating hole madial wall, described upper die head and lower die head are individually fixed on slide block one and slide block two, described rotating disk is inherent is all fixed with oil cylinder near each locating hole place, and the end of the piston rod of described oil cylinder is connected by connecting rod with slide block one and slide block two respectively.
On chuck when clamping valve, valve is positioned in the lower die head of corresponding chuck, drive the oil cylinder corresponding with this chuck, the piston rod of oil cylinder moves forward, piston rod is passed to power by the effect of connecting rod on slide block one and slide block two, slide block one and slide block two are relatively moved along the madial wall of locating hole, thereby the upper die head that makes to be fixed on slide block one clamp valve with the mutual closure of lower die head being fixed on slide block two.Because the appearance and size of each valve blank exists deviation, therefore be with movable slider one and slide block two actions by the piston rod of oil cylinder simultaneously, can guarantee that each main shaft power head all aligns with the central spot of valve blank, eliminate valve blank appearance and size deviation and the problem of the machining accuracy error that causes.
In above-mentioned Waterwheel-type valve special plane, on described upper die head, there is symmetrical positioning recess one and positioning recess two, in described lower die head, there is symmetrical positioning recess three and positioning recess four, described positioning recess one and positioning recess three face and are formed for the die cavity of holding workpiece between the two, and described positioning recess two and positioning recess four face and be formed for clamping the die cavity of valve between the two.
Between the positioning recess one of upper die head and the positioning recess three of lower die head, form the die cavity of clamping valve, between the positioning recess two of upper die head and the positioning recess four of lower die head, form the die cavity of clamping valve, each like this chuck is disposable just can be processed by two valves of clamping, thereby has improved well the production efficiency of valve.
In above-mentioned Waterwheel-type valve special plane, described frame also comprises the case being arranged on base, and described rotating disk is arranged in case, and described case oriented manipulation personnel's a side has opening.
Valve is adding man-hour, can produce a large amount of copper scale and copper scales can splash to surrounding, in order to prevent that the copper scale flying out from impacting human body or workshop condition, therefore case being set on base for stopping splashing of copper scale, is in order to facilitate staff's material loading towards the opening of operating personnel's one side on case.
In above-mentioned Waterwheel-type valve special plane, described No. three main shaft power heads and No. four main shaft power heads are arranged at respectively on the case of rotating disk both sides, a described main shaft power head and No. three main shaft power heads are arranged at the same side of case, described No. two main shaft power heads and No. four main shaft power heads are arranged at the same side of case, and described main shaft is horizontally set at the both sides of rotating disk.
In above-mentioned Waterwheel-type valve special plane, described case is provided with No. five main shaft power heads that face with chuck three towards a side of chuck three, and described case is provided with No. six main shaft power heads that face with chuck four towards a side of chuck four.
In above-mentioned Waterwheel-type valve special plane, described rotating disk is square.
In above-mentioned Waterwheel-type valve special plane, described base sidepiece is provided with the hopper communicating with case inner chamber.Valve can produce a large amount of copper scales after processing, in case, accumulates too much copper scale, after process finishing, the copper scale being accumulated in case can be discharged from hopper.
Compared with prior art, this Waterwheel-type valve special plane has the following advantages:
1, each main shaft power head that this Waterwheel-type valve patent utilization is arranged in case is processed the valve blank in corresponding chuck, realize by clamped one time and just completed the required all manufacturing procedures of valve blank, thereby the error of having avoided multiple clamping and produce has guaranteed machining accuracy preferably, improve well again working (machining) efficiency and the speed of production of valve blank, greatly reduced producers' labour intensity simultaneously;
2, simultaneously two workpiece of clamping of the each chuck in this Waterwheel-type valve special plane, have improved working (machining) efficiency and the production efficiency of workpiece further, have greatly saved process time, have higher practical value and economy;
3, this Waterwheel-type valve special plane utilizes the synchronous clamping of hydraulic oil cylinder driving upper die head and lower die head, guarantee by being synchronized with the movement of upper die head and lower die head that well main shaft power head can face with the central point of valve blank all the time, thereby the problem of the machining accuracy error of having eliminated well each valve blank appearance and size deviation and cause, has guaranteed the uniformity of each valve blank machining accuracy;
4, this Waterwheel-type valve special plane, by case is set above base, has prevented from adding splashing of copper scale in man-hour well, has guaranteed again the cleannes of job shop when reduction works the mischief to operating personnel's health.
Accompanying drawing explanation
Fig. 1 is this Waterwheel-type valve special plane front elevational schematic.
Fig. 2 is this Waterwheel-type valve special plane schematic rear view.
Fig. 3 is the decomposed figure of this Waterwheel-type valve special plane.
Fig. 4 is the structural representation of this Waterwheel-type valve special plane turntable.
Fig. 5 is the structural representation of this Waterwheel-type valve special plane turntable inner side.
In figure, 1, base; 2, frame; 3, rotating disk; 4, chuck one; 5, chuck two; 6, chuck three; 7, chuck four; 8, a main shaft power head; 9, No. two main shaft power axles; 10, No. three main shaft power heads; 11, No. four main shaft power heads; 12, upper die head; 13, lower die head; 14, locating hole; 15, slide block one; 16, slide block two; 17, oil cylinder; 18, connecting rod; 19, positioning recess one; 20, positioning recess two; 21, positioning recess three; 22, positioning recess four; 23, case; 24, hopper; 25, main shaft; 26, dispenser.
The specific embodiment
Be below specific embodiment of the utility model by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
As shown in Figure 1, Figure 2 and Figure 3, a kind of Waterwheel-type valve special plane, comprise the frame 2 with base 1, frame 2 also comprises the case 3 that is arranged at base 1 top, the sidepiece of case 3 be provided with the main shaft 25 paralleling with base 1 surface and be sheathed on main shaft 25 and with the perpendicular rotating disk 3 of susceptor surface.Rotating disk 3 is square, rotating disk 3 be evenly distributed with four chuck 1, chuck 25, chuck 36 and chucks 47 that can clamp valve.Rotating disk 3 is arranged in case 23, and case 23 oriented manipulation personnel's a side has opening, and base 1 sidepiece is provided with the hopper 24 communicating with case 23 inner chambers.
As shown in Figure 3 and Figure 4, chuck 1, chuck 25, chuck 36 and chuck 47 include upper die head facing each other 12 and lower die head 13, rotating disk 3 surfaces have locating hole 14 at each chuck place, locating hole 14 places are provided with slide block 1 and slide block 2 16, upper die head 12 is fixed on slide block 1, lower die head 13 is fixed on slide block 2 16, and rotating disk 3 is inherent is all fixed with oil cylinder 17 near each locating hole 14 places, and the end of the piston rod of oil cylinder 17 is connected by connecting rod 18 and slide block 1 and slide block 2 16.Valve is in the time of clamping, to first valve blank be placed in lower die head 13, drive the piston rod of oil cylinder 17 to move forward, relatively move along the madial wall of locating hole 14 with movable slider 1 and slide block 2 16 by the interlink function of connecting rod 18, thereby it is closed mutually with lower die head 13 to realize upper die head 12.
On upper die head 12, there is symmetrical positioning recess 1 and positioning recess 2 20, in lower die head 13, there is symmetrical positioning recess 3 21 and positioning recess 4 22, between positioning recess 1 and positioning recess 3 21, be formed for clamping the die cavity of valve, between positioning recess 2 20 and positioning recess 4 22, be formed for clamping the die cavity of valve, in the time that upper die head 12 and lower die head 13 are closed, between positioning recess 1 and positioning recess 3 21, can clamp a valve, between positioning recess 2 20 and positioning recess 4 22, can clamp again a valve.
This Waterwheel-type valve special plane is in the time of practical set, the main shaft of rotating disk 3 25 and a dispenser 26 are connected, utilize dispenser 26 accurately to control the rotational angle of rotating disk 3, because the quantity of chuck in the present embodiment is four, therefore the each rotational angle of rotating disk 3 guarantees to be 90 degree.In addition, due to No. three main shaft power 10 and No. four main shaft power 11 be arranged at main shaft 25 directly over, No. two main shaft power 9 be arranged at main shaft 25 under, main shaft power 8 is arranged at the dead astern of main shaft 25, therefore between main shaft power 8 and No. two main shaft power 9, centered by main shaft 25, be 90 degree, between main shaft power 8 and No. three main shaft power 10 and No. four main shaft power 11, be simultaneously all also centered by main shaft 25, to be 90 degree, in addition, before processing, in each main shaft power head, install corresponding all kinds of cutters.
This Waterwheel-type valve special plane is in original state, equal clamping valve not on each chuck.Chuck 1 is in room, and chuck 25 and No. two main shaft power 9 is corresponding, and chuck 36 and main shaft power 8 is corresponding, and chuck 47 and No. three main shaft power 10 and No. four main shaft power 11 is corresponding.
Adding man-hour, first clamping valve blank on chuck 1, then rotating disk 3 turns over 90 degree counterclockwise, now the valve in chuck 1 and No. two main shaft power 9 is corresponding, chuck 47 is in room, operating personnel can be to the interior clamping valve of chuck 47 in processing for valve in chuck 1, it should be noted that, the time of each chuck clamping valve blank is smaller than the process time of valve blank, now after the valve blank clamping of chuck 47, wait until valve blank in chuck 1 complete this road manufacturing procedure after rotating disk 3 just rotate next time.
Then rotating disk 3 turns over 90 degree again, and now chuck 1 is positioned at main shaft power 8 place No. one, and chuck 47 is positioned at main shaft power 9 place No. two, and chuck 36 is in room.Valve blank in main shaft power 8 pairs of chucks 1 is processed, and the valve blank in No. two main shaft power 9 pairs of chucks 47 is processed, and operating personnel can be to the new valve blank of the interior clamping of chuck 36 simultaneously.
After above-mentioned steps finishes, rotating disk 3 is rotated further, and chuck 1 and No. three main shaft power 10 and No. four main shaft power 11 is corresponding, and chuck 47 is positioned at main shaft power 8 place No. one, and chuck 36 is positioned at main shaft power 9 place No. two, and chuck 25 is in room.Valve blank in No. three main shaft power 10 and No. four main shaft power 11 pairs of chucks 1 is processed, valve blank in main shaft power 8 pairs of chucks 47 is processed, valve blank in No. two main shaft power 9 pairs of chucks 36 is processed, 25 new valve blanks of clamping of chuck.
Finally, when rotating disk 3 turns to after initial position, chuck 1 is again in room, and now the valve blank in chuck 1 has completed the manufacturing procedure in Liao Ge road, and operating personnel can take off the valve blank of chuck 1, then reload valve blank to be processed.Simultaneously, valve blank in No. three main shaft power 10 and No. four main shaft power 11 pairs of chucks 47 is processed, valve blank in main shaft power 8 pairs of chucks 36 is processed, and No. two main shaft power 9 are processed the valve blank in chuck 25.
Due to the upper die head 12 of each chuck in this Waterwheel-type valve special plane and lower die head 13 two workpiece of clamping simultaneously when closed mutually, therefore can improve well working (machining) efficiency and the production efficiency of valve, utilize this Waterwheel-type valve special plane can disposablely complete the processing of valve body, as boring, the tapping etc. of valve body, therefore there is high working (machining) efficiency and economic benefit.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Claims (9)
1. a Waterwheel-type valve special plane, comprise the there is base frame (2) of (1), described frame (2) sidepiece is provided with the main shaft (25) paralleling with base (1) surface and is sheathed on the rotating disk (3) on main shaft (25), it is characterized in that, the edge of described rotating disk (3) is evenly equipped with chuck one (4), chuck two (5), chuck three (6) and chuck four (7), described frame (2) sidepiece is provided with a main shaft power head (8) on the edge of rotating disk (3), No. two main shaft power heads (9), No. three main shaft power heads (10) and No. four main shaft power heads (11), a described main shaft power head (8) and No. two main shaft power heads (9) are arranged at the both sides of rotating disk (3), described No. three main shaft power heads (10) and No. four main shaft power heads (11) are facing each other and be positioned at the both sides of rotating disk (3), a described main shaft power head (8) is arranged at the dead astern of main shaft (25), described No. two main shaft power heads (9) be arranged at main shaft (25) under, described No. three main shaft power heads (10) and No. four main shaft power heads (11) be arranged at main shaft (25) directly over.
2. Waterwheel-type valve special plane according to claim 1, it is characterized in that, a described main shaft power head (8) and No. three main shaft power heads (10) are arranged at the same side of frame (2), and described No. two main shaft power heads (9) and No. four main shaft power heads (11) are arranged at the same side of frame (2).
3. Waterwheel-type valve special plane according to claim 1, it is characterized in that, described chuck one (4), chuck two (5), chuck three (6) and chuck four (7) include upper die head facing each other (12) and lower die head (13), described rotating disk (3) surface has locating hole (14) at each chuck place, described locating hole (14) locates to be provided with slide block one (15) and the slide block two (16) that can move along locating hole (14) madial wall, described upper die head (12) and lower die head (13) are individually fixed on slide block one (15) and slide block two (16), described rotating disk (3) is inherent locates to be all fixed with oil cylinder (17) near each locating hole (14), the end of the piston rod of described oil cylinder (17) is connected by connecting rod (18) with slide block one (15) and slide block two (16) respectively.
4. Waterwheel-type valve special plane according to claim 3, it is characterized in that, on described upper die head (12), there is symmetrical positioning recess one (19) and positioning recess two (20), in described lower die head (13), there is symmetrical positioning recess three (21) and positioning recess four (22), described positioning recess one (19) and positioning recess three (21) face and are formed for the die cavity of holding workpiece between the two, and described positioning recess two (20) and positioning recess four (22) face and be formed for clamping the die cavity of valve between the two.
5. according to the Waterwheel-type valve special plane described in claim 1 or 2 or 3 or 4, it is characterized in that, described frame (2) also comprises the case (23) being arranged on base (1), described rotating disk (3) is arranged in case (23), and described case (23) oriented manipulation personnel's a side has opening.
6. Waterwheel-type valve special plane according to claim 5, it is characterized in that, described No. three main shaft power heads (10) and No. four main shaft power heads (11) are arranged at respectively on the case (23) of rotating disk (3) both sides, a described main shaft power head (8) and No. three main shaft power heads (10) are arranged at the same side of case (23), described No. two main shaft power heads (9) and No. four main shaft power heads (11) are arranged at the same side of case (23), and described main shaft (25) is horizontally set at the both sides of rotating disk (3).
7. Waterwheel-type valve special plane according to claim 5, it is characterized in that, described case (23) is provided with No. five main shaft power heads that face with chuck three (6) towards a side of chuck three (6), described case (23) is provided with No. six main shaft power heads that face with chuck four (7) towards a side of chuck four (7).
8. according to the Waterwheel-type valve special plane described in claim 1 or 2 or 3 or 4, it is characterized in that, described rotating disk (3) is square.
9. Waterwheel-type valve special plane according to claim 5, is characterized in that, described base (1) sidepiece is provided with the hopper (24) communicating with case (23) inner chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320751031.1U CN203599849U (en) | 2013-11-22 | 2013-11-22 | Waterwheel valve special machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320751031.1U CN203599849U (en) | 2013-11-22 | 2013-11-22 | Waterwheel valve special machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203599849U true CN203599849U (en) | 2014-05-21 |
Family
ID=50712548
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320751031.1U Withdrawn - After Issue CN203599849U (en) | 2013-11-22 | 2013-11-22 | Waterwheel valve special machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203599849U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612120A (en) * | 2013-11-22 | 2014-03-05 | 陈云法 | Waterwheel type special valve |
| CN104385170A (en) * | 2014-09-16 | 2015-03-04 | 芜湖市华益阀门制造有限公司 | Safety valve body clamp capable of rotating by 90 degrees |
-
2013
- 2013-11-22 CN CN201320751031.1U patent/CN203599849U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612120A (en) * | 2013-11-22 | 2014-03-05 | 陈云法 | Waterwheel type special valve |
| CN103612120B (en) * | 2013-11-22 | 2016-03-02 | 浙江双正机床有限公司 | A kind of Waterwheel type special valve |
| CN104385170A (en) * | 2014-09-16 | 2015-03-04 | 芜湖市华益阀门制造有限公司 | Safety valve body clamp capable of rotating by 90 degrees |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20151210 Address after: 317609 Industrial Zone, Longxi Town, Zhejiang, Yuhuan County Patentee after: ZHEJIANG SHUANGZHENG MACHINE TOOL CO., LTD. Address before: Taizhou City, Zhejiang province 317000 Longxi Township Yuhuan County Hua Yan Pu Cun Patentee before: TAIZHOU SHUANGZHENG MACHINE TOOLS CO., LTD. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20140521 Effective date of abandoning: 20160302 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |