CN203599702U - Vacuum welding device for bimetallic band saw blade - Google Patents
Vacuum welding device for bimetallic band saw blade Download PDFInfo
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- CN203599702U CN203599702U CN201320786895.7U CN201320786895U CN203599702U CN 203599702 U CN203599702 U CN 203599702U CN 201320786895 U CN201320786895 U CN 201320786895U CN 203599702 U CN203599702 U CN 203599702U
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- 238000003466 welding Methods 0.000 title claims abstract description 58
- 238000003825 pressing Methods 0.000 claims abstract description 39
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 239000002184 metal Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 5
- 238000005070 sampling Methods 0.000 description 3
- 238000010894 electron beam technology Methods 0.000 description 2
- 241000594009 Phoxinus phoxinus Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a vacuum welding device for a bimetallic band saw blade. The vacuum welding device for the bimetallic band saw blade comprises a welding table, a beam leakage detection device, a closed-ring adjusting device and a control device. The control device is arranged on the side edge of the welding table. An input tensioning device and an output tensioning device are arranged on the left side and the right side of the welding table respectively. A welding device body is arranged between the input tensioning device and the output tensioning device and connected with the control device. A front pressing wheel device and a back pressing wheel device are arranged on the front edge and the back edge of the welding device body respectively and located on the welding table. A left pressing wheel device and a right pressing wheel device are arranged on the left side and the right side of the welding device body. A vertical pressing block device is arranged on the left side under the welding device body. The beam leakage detection device is arranged under the welding device body, the closed-ring adjusting device is arranged below the welding device body, and the beam leakage detection device and the closed-ring adjusting device are connected with the control device respectively. The vacuum welding device for the bimetallic band saw blade can improve production efficiency, welding quality and welding speed.
Description
Technical field
The utility model relates to band saw blade welding device field, refers more particularly to a kind of vacuum welding device for bi-metal bandsaw blades.
Background technology
Bi-metal bandsaw blades is made up of backing and tooth material at present.Through electron beam, vacuum welding connects together backing with tooth material; Welding is produced and is mainly made up of operations such as blowing, Ultrasonic Cleaning, degaussing, welding, traction, rewindings, and the speed of welding can only reach 12m/min now, speed of production is slow, and exists weld seam midway easily to produce the problems such as ripple, weldquality is unstable, surface forming is bad; Once these problems produce, and just can not produce continuously, must stop producing at once, re-start the adjustment of electrical quantity, the process of adjusting comprises experiment and check, must cause the waste of many bands for band materials and the loss of electric energy, the serious progress that has influence on production.
Utility model content
The purpose of this utility model be to overcome above-mentioned the deficiencies in the prior art part and provide a kind of simple in structure, improve quality and production efficiency, the practical novel vacuum welding device for bi-metal bandsaw blades.
The utility model is realized in the following way:
For a vacuum welding device for bi-metal bandsaw blades, it is characterized in that: comprise welding bench 1, leak bundle checkout gear 2, closed-loop adjustment device 3, control device 4, described control device 4 is located at the side of welding bench 1; The left and right sides of described welding bench 1 is respectively equipped with input tensioning apparatus 5 and output tensioning apparatus 6; Between described input tensioning apparatus 5 and output tensioning apparatus 6, be provided with welder 7; Welder 7 is connected with control device 4 by man-machine Switching Module 10; The both sides, front and back of described welder 7 are provided with front pressing wheel device 8 and rear pressing wheel device 9; Described front pressing wheel device 8 and rear pressing wheel device 9 are all located on welding bench 1; Described welder 7 the right and lefts are provided with left pressing wheel device 11 and right pressing wheel device 12; Under described welder 7, left side is provided with upper and lower briquetting device 13; Described leakage bundle checkout gear 2 be located at welder 7 under, closed-loop adjustment device 3 is located at the below of welder 7, and leak bundle checkout gear 2 be connected with control device 4 by man-machine Switching Module 10 respectively with closed-loop adjustment device 3.
Described front pressing wheel device 8, rear pressing wheel device 9, left tensioning apparatus 8, left pressing wheel device 11, right pressing wheel device 12, upper and lower briquetting device 13 are all in same level.
Described control device 4 is provided with power supply device, leaks bundle detection control apparatus, closed-loop adjustment control device, analog quantity treating apparatus, signal interference preventer; Described leakage bundle detection control apparatus, closed-loop adjustment control device, analog quantity treating apparatus, signal interference preventer are connected with power supply device respectively; Described leakage bundle detection control apparatus is connected with closed-loop adjustment device 3 with leakage bundle checkout gear 2 respectively by man-machine Switching Module 10 with closed-loop adjustment control device.
The beneficial effects of the utility model are: by coming the line sampling of natural leak bundle checkout gear and the detection welding capacity of closed-loop adjustment device, thereby and then enhance productivity, improve welding quality and improve the speed of welding.
Accompanying drawing explanation
Fig. 1 the utility model structural front view;
Fig. 2 the utility model structure top view.
The specific embodiment
Now by reference to the accompanying drawings, the utility model specific embodiment is described in detail in detail:
As shown in Figure 1 and Figure 2, a kind of vacuum welding device for bi-metal bandsaw blades, comprises welding bench 1, leaks bundle checkout gear 2, closed-loop adjustment device 3, control device 4, and control device 4 is located at the side of welding bench 1; The left and right sides of welding bench 1 is respectively equipped with input tensioning apparatus 5 and output tensioning apparatus 6; Between input tensioning apparatus 5 and output tensioning apparatus 6, be provided with welder 7; Welder 7 is connected with control device 4 by man-machine Switching Module 10; The both sides, front and back of welder 7 are provided with front pressing wheel device 8 and rear pressing wheel device 9; Front pressing wheel device 8 and rear pressing wheel device 9 are all located on welding bench 1; Welder 7 the right and lefts are provided with left pressing wheel device 11 and right pressing wheel device 12; Under welder 7, left side is provided with upper and lower briquetting device 13; Leak bundle checkout gear 2 be located at welder 7 under, closed-loop adjustment device 3 is located at the below of welder 7, and leak bundle checkout gear 2 be connected with control device 4 by man-machine Switching Module 10 respectively with closed-loop adjustment device 3.
The front pressing wheel device 8 of the utility model, rear pressing wheel device 9, left tensioning apparatus 8, left pressing wheel device 11, right pressing wheel device 12, upper and lower briquetting device 13 are all in same level.
The utility model control device 4 is provided with power supply device, leaks bundle detection control apparatus, closed-loop adjustment control device, analog quantity treating apparatus, signal interference preventer; Leakage bundle detection control apparatus, closed-loop adjustment control device, analog quantity treating apparatus, signal interference preventer are connected with power supply device respectively; Leak bundle detection control apparatus and be connected with closed-loop adjustment device 3 with leakage bundle checkout gear 2 respectively by man-machine Switching Module 10 with closed-loop adjustment control device, thereby and then enhance productivity, improve welding quality and improve the speed of welding.
The utility model control device 4 is connected with man-machine Switching Module 10; Man-machine Switching Module 10 adopts Siemens's touch-screen to carry out man-machine interaction, adopt two closed loop samplings, sampling is measured from the leakage bundle in welding booth and the line of pressure-oil tank is sampled, thereby and then enhances productivity, improves welding quality and improve the speed of electron beam vacuum welding.
When operation, the backing of bi-metal bandsaw blades and tooth material enter from input tensioning apparatus 5, flatten by front pressing wheel device 8 and upper and lower briquetting device 13, and front pressing wheel device 8 and 9 alignments of rear pressing wheel device, control device 4 is controlled welder 7 and is welded; When welding, restraint checkout gear 2 by leakage and detect welding capacity, then closed-loop adjustment device 3 detects welding effect control according to the welding capacity detecting to weld, and FEEDBACK CONTROL welding capacity, bands for band after welding from right pressing wheel device 12 out, enter output tensioning apparatus 6 and carry out tensioning output, thereby complete backing and the welding of tooth material of bands for band, improve the speed of welding thereby so enhance productivity, improve welding quality.
Claims (3)
1. the vacuum welding device for bi-metal bandsaw blades, it is characterized in that: comprise welding bench (1), leak bundle checkout gear (2), closed-loop adjustment device (3), control device (4), described control device (4) is located at the side of welding bench (1); The left and right sides of described welding bench (1) is respectively equipped with input tensioning apparatus (5) and output tensioning apparatus (6); Between described input tensioning apparatus (5) and output tensioning apparatus (6), be provided with welder (7); Welder (7) is connected with control device (4) by man-machine Switching Module (10); The both sides, front and back of described welder (7) are provided with front pressing wheel device (8) and rear pressing wheel device (9); Described front pressing wheel device (8) and rear pressing wheel device (9) are all located on welding bench (1); Described welder (7) the right and left is provided with left pressing wheel device (11) and right pressing wheel device (12); Under described welder (7), left side is provided with upper and lower briquetting device (13); Described leakage bundle checkout gear (2) be located at welder (7) under, closed-loop adjustment device (3) is located at the below of welder (7), and leakage bundle checkout gear (2) is connected with control device (4) by man-machine Switching Module (10) respectively with closed-loop adjustment device (3).
2. a kind of vacuum welding device for bi-metal bandsaw blades according to claim 1, is characterized in that: described front pressing wheel device (8), rear pressing wheel device (9), left tensioning apparatus (8), left pressing wheel device (11), right pressing wheel device (12), upper and lower briquetting device (13) are all in same level.
3. a kind of vacuum welding device for bi-metal bandsaw blades according to claim 1, is characterized in that: described control device (4) is provided with power supply device, leaks bundle detection control apparatus, closed-loop adjustment control device, analog quantity treating apparatus, signal interference preventer; Described leakage bundle detection control apparatus, closed-loop adjustment control device, analog quantity treating apparatus, signal interference preventer are connected with power supply device respectively; Described leakage bundle detection control apparatus is connected with closed-loop adjustment device (3) with leakage bundle checkout gear (2) respectively by man-machine Switching Module (10) with closed-loop adjustment control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320786895.7U CN203599702U (en) | 2013-12-03 | 2013-12-03 | Vacuum welding device for bimetallic band saw blade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320786895.7U CN203599702U (en) | 2013-12-03 | 2013-12-03 | Vacuum welding device for bimetallic band saw blade |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203599702U true CN203599702U (en) | 2014-05-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320786895.7U Expired - Lifetime CN203599702U (en) | 2013-12-03 | 2013-12-03 | Vacuum welding device for bimetallic band saw blade |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203599702U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274088A (en) * | 2017-11-14 | 2018-07-13 | 宁波市富星电子有限公司 | A kind of lamination solar components string welding machine |
| CN110026683A (en) * | 2019-05-27 | 2019-07-19 | 广东工业大学 | A kind of bi-metal bandsaw blades welder and method |
| CN111250768A (en) * | 2020-03-31 | 2020-06-09 | 湖南泰嘉新材料科技股份有限公司 | Milling cutter for processing special-shaped bottom edge of band saw blade, processing device and processing method |
| CN111673266A (en) * | 2020-07-10 | 2020-09-18 | 湖南泰嘉新材料科技股份有限公司 | Steel band positioner |
| CN111702332A (en) * | 2020-07-10 | 2020-09-25 | 湖南泰嘉新材料科技股份有限公司 | Band saw blade steel band fixed-position welding device |
-
2013
- 2013-12-03 CN CN201320786895.7U patent/CN203599702U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274088A (en) * | 2017-11-14 | 2018-07-13 | 宁波市富星电子有限公司 | A kind of lamination solar components string welding machine |
| CN110026683A (en) * | 2019-05-27 | 2019-07-19 | 广东工业大学 | A kind of bi-metal bandsaw blades welder and method |
| CN110026683B (en) * | 2019-05-27 | 2021-10-01 | 广东工业大学 | Welding device and method for bimetal band saw blade |
| CN111250768A (en) * | 2020-03-31 | 2020-06-09 | 湖南泰嘉新材料科技股份有限公司 | Milling cutter for processing special-shaped bottom edge of band saw blade, processing device and processing method |
| CN111250768B (en) * | 2020-03-31 | 2021-09-10 | 湖南泰嘉新材料科技股份有限公司 | Milling cutter for processing special-shaped bottom edge of band saw blade, processing device and processing method |
| CN111673266A (en) * | 2020-07-10 | 2020-09-18 | 湖南泰嘉新材料科技股份有限公司 | Steel band positioner |
| CN111702332A (en) * | 2020-07-10 | 2020-09-25 | 湖南泰嘉新材料科技股份有限公司 | Band saw blade steel band fixed-position welding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 351142 Putian City, Fujian Province Patentee after: Fujian Hengda New Materials Co.,Ltd. Address before: 351142 Putian City, Fujian Province Patentee before: PUTIAN HENGDA MACHINERY AND ELECTRICITY INDUSTRY Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140521 |