CN203596274U - Wire wrapping and glue injecting machine for threaded coil - Google Patents
Wire wrapping and glue injecting machine for threaded coil Download PDFInfo
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- CN203596274U CN203596274U CN201320795702.4U CN201320795702U CN203596274U CN 203596274 U CN203596274 U CN 203596274U CN 201320795702 U CN201320795702 U CN 201320795702U CN 203596274 U CN203596274 U CN 203596274U
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Abstract
The utility model discloses a wire wrapping and glue injecting machine for a threaded coil. The wire wrapping and glue injecting machine is characterized by comprising a mechanical transmission mechanism, a glue injecting mechanism, a wire wrapping mechanism and a threaded coil fixing and clamping mechanism. The even, continuous and efficient wire wrapping and glue injecting function can be achieved, the wire wrapping and glue injecting machine is used for the wire wrapping and glue injecting production of the threaded coil, a manual operation mode is replaced, product quality and performance stability can be improved, labor intensity can be reduced, and efficiency can be improved by more than five times.
Description
Technical field:
The utility model relates to mechanical engineering technical field, is a kind of helical coil coiling glue-injection machine specifically, is applicable to coiling and the injecting glue operation of different size and kind helical coil.
Background technology:
In the production of helical coil, one of them link need to be wound around high-temperature resistant signal line in the groove of cylindrical thread, coats high-temperature resistant structural adhesive, dries after sanding and polishing, and hot jacket enters in steel bushing.
Coiling, injecting glue are all to complete by manual operations at present, need two people to coordinate when coiling, when injecting glue, because there is no coating device, cannot realize only injecting glue in thread groove, can only be at the manual gluing of the outer surface of whole coil; The problem of bringing is thus: 1, mass of coil stability is poor, and rubberised layer is the unreal bubble that is entrained with usually, causes the rear glue-line of oven dry to occur hole and non-continuous event, affects mass of coil; 2, human factor in handwork, uncertainty are more, cause the quality of coil, consistency of performance poor; 3, labour intensity is large, inefficiency; 4, handwork makes whole coil surface all be stained with one deck glue, and after drying, glue-line is hard and be combined with coil firmly, has increased the workload of sanding and polishing.
Summary of the invention:
The purpose of this utility model is the deficiency that overcomes above-mentioned prior art, and a kind of helical coil coiling glue-injection machine is provided, and mainly solves that existing hand winding, injecting glue affects mass of coil, labour intensity is large, efficiency is low and the problem such as increase sanding and polishing workload.
The technical solution of the utility model is: helical coil coiling glue-injection machine, and its special character is, fixes to clamp mechanism form by mechanical transmission mechanism, gum-filling mechanism, winding mechanism, helical coil;
Described mechanical transmission mechanism comprises final drive shaft, final drive shaft is connected with frame by the second bearing and bearing pedestal, large synchronous pulley is fixedly connected with final drive shaft, and is formed and determined than transmission by Timing Belt and small synchronous pulley, and small synchronous pulley is fixedly connected with the first ball-screw; The first ball wire lever is connected with frame by clutch shaft bearing and bearing pedestal, and the first ball-screw is fixed on injecting glue Winder; Tooth bar is fixed in frame, and forms transmission with the spur gear on injecting glue Winder; Guide rail is fixed in frame, and guide rail slide block is fixed on injecting glue Winder; Cone, the other end that clamping device one end is enclosed within final drive shaft are connected on final drive shaft by clamping rate taper nut;
Described gum-filling mechanism comprises the second ball-screw, the ball-screw nut of the second ball-screw is connected with bearing upper cover by fixed body on bolt, bearing and ball-screw and bearing, ball-screw nut is connected with bearing lower cover by fixed body under bolt, bearing and ball-screw and bearing, and bearing upper cover and bearing lower cover are fixed on connecting plate; Spur gear is connected with fixed body on ball-screw and bearing; Ratchet sleeve is outside on six square bars, and six square bars in outer six square bar inner sleeves, establish six side's injecting glue bars in interior six square bars, and six side's injecting glue bars are connected on the screw rod of the second ball-screw, have formed together axial sliding pair; Ratcheted latch hold-down nut is threaded connection on lower ball cover, and ratcheted latch hold-down nut front end has ratcheted latch, and there is ratcheted latch handle rear end, and the ratchet teeth groove on ratcheted latch and ratchet matches, position correspondence; Dress glue device is fixed on the dress glue device fixed mount on connecting plate;
Described winding mechanism comprises and is fixed on the coiling strainer covering under bearing, is fixed on coiling connector on dress glue device fixed mount side and the coiling guide on bottom surface;
Described helical coil fixes to clamp mechanism and comprises the concrete and fixture rate taper nut of the spring clip that is enclosed within on final drive shaft.
Further, the concrete bidirectional-slotting of described spring clip, endoporus two ends are with identical tapering; Described fixture rate taper nut has the tapering with the same angle of final drive shaft.
Compared with the prior art helical coil coiling glue-injection machine described in the utility model has following good effect: the coiling injecting glue for helical coil is produced, can in the thread groove of helical coil, wind the line and injecting glue, can be evenly, continuously, double thread coil winds the line and injecting glue operation efficiently, improve quality and the stability of ceramic helical coil Wiinding cartridge injecting glue, reduce the labour intensity of handwork, raise labour efficiency more than 5 times.
Accompanying drawing explanation:
Fig. 1 is general assembly structural representation of the present utility model;
Fig. 2 is the structural representation of injecting glue winding mechanism of the present utility model
Fig. 3 is the structural representation that helical coil of the present utility model fixes to clamp mechanism.
Drawing explanation:
1 final drive shaft, 2 large synchronous pulleys, 3 Timing Belts, 4 small synchronous pulleys, 5 first ball-screws, 6 tooth bars, 7 guide rails, , 8 injecting glue Winders, 9 clamping devices, 10 frames, 11 clutch shaft bearings and bearing pedestal, 12 second bearing and bearing pedestals, 81 second ball-screws, 82 spur gears, fixed body on 83 ball-screws and bearing, 84 ball-screw nuts, fixed body under 85 ball-screws and bearing, 86 ratchets, there is ratcheted latch handle 87 rear ends, 88 ratcheted latch hold-down nuts, 89 ratcheted latch, 810 outer six square bars, six square bars in 811, 812 6 side's injecting glue bars, 813 dress glue devices, 814 dress glue device fixed mounts, 815 bearing upper covers, 816 connecting plates, 817 bearing lower covers, 818 coiling strainers, 819 coiling connectors, 820 coiling guides, 92 spring clips are concrete, 93 clamp rate taper nut.
Embodiment:
Below in conjunction with accompanying drawing, the utility model is described in detail; Illustrated embodiment is only for explaining the utility model, not for limiting scope of the present utility model.
Embodiment 1, referring to 1,2,3, need to select the parts of appropriate size according to design, be processed into frame 10;
Final drive shaft 1 is connected with frame 10 by bolt through the second bearing and bearing pedestal 12, large synchronous pulley 2 is fixedly connected with final drive shaft 1 by flat key, and form and determine than transmission by Timing Belt 3 and small synchronous pulley 4, small synchronous pulley 4 is fixedly connected with the first ball-screw 5 by flat key; The first ball-screw 5 bars are connected with frame 10 by clutch shaft bearing and bearing pedestal 11, then the nut of the first ball-screw 5 is bolted on injecting glue Winder 8; Tooth bar 6 is bolted in frame 10, and forms transmission with the spur gear 82 on injecting glue Winder 8; Guide rail 7 is bolted in frame 10, and guide rail 7 slide blocks are bolted on injecting glue Winder 8; Clamping device 9 one end are enclosed within the cone of final drive shaft 1, and the other end is connected on final drive shaft 1 by clamping rate taper nut 93; Form mechanical transmission mechanism of the present utility model;
The ball-screw nut of the second ball-screw 81 84 is connected with bearing upper cover 815 by fixed body 83 on bolt, bearing and ball-screw and bearing, again ball-screw nut 84 is connected with bearing lower cover 817 by fixed body 85 under bolt, bearing and ball-screw and bearing, bearing upper cover 815 and bearing lower cover 817 are bolted on connecting plate 816; Spur gear 82 is connected with fixed body 83 on ball-screw and bearing by flat key; Ratchet 86 is overlapped outside on six square bars 810, six square bars 811 in outer six square bar 810 inner sleeves, in the interior installation six side's injecting glue bars 812 of six square bars 811, six side's injecting glue bars 812, by Morse's taper and being threaded on the screw rod of the second ball-screw 81, have been formed to axial sliding pair together; Ratcheted latch hold-down nut 88 is threaded connection on lower ball cover 817, ratcheted latch hold-down nut 88 front ends have ratcheted latch 89, there is ratcheted latch handle 87 rear end, ratcheted latch 89 matches with the ratchet teeth groove on ratchet 86, position correspondence, ratchet teeth groove be extracted or be inserted to ratcheted latch 89 can by ratcheted latch handle 87; On the dress glue device fixed mount 814 that dress glue device 813 is bolted on connecting plate 816; Form gum-filling mechanism of the present utility model;
The fixing coiling of screw thread strainer 818 on bearing lower cover 817, fixing coiling guide 820 on fixing coiling connector 819 and bottom surface on dress glue device fixed mount 814 sides; Form winding mechanism of the present utility model;
Pocketed springs clamp body 92 and fixture rate taper nut 93 on final drive shaft 1,, with identical tapering, match with the final drive shaft of the identical tapering of double headed roller in concrete 92 bidirectional-slottings of spring clip, endoporus two ends; Fixture rate taper nut 93 has the tapering with final drive shaft 1 same angle; Helical coil is enclosed within on spring clip concrete 92; Form helical coil of the present utility model and fix to clamp mechanism.
Above-mentioned helical coil coiling glue-injection machine, its mechanical transmission mechanism be adopt tooth form synchronous belt and ball-screw combination determine to compare transmission, in driving helical coil to rotate a circle, the nut of ball-screw drives coiling and gum-filling mechanism to produce the rectilinear motion of a pitch, realizes the motion in strict accordance with threaded line of coiling and gum-filling mechanism; Its gum-filling mechanism adopts by being fixed on rack drives in frame and is fixed on the rotation that cogs of injecting glue winding mechanism, this gear again ball-screw nut of drive installation in gum-filling mechanism rotates, and ball-screw nut and then driving ball-screw screw rod produce downward straight-line feed injecting glue motion; Its winding mechanism is realized by being fixed on tensioned device on injecting glue winding mechanism and guide device, regulates the tensile force of the adjustable tension holding wire of tensioning nut Compress Spring, and guide can adjusting angle adapts to the lead angle of helical coil; Its helical coil fixes to clamp mechanism and realizes with power transmission shaft and the binding nut of the identical tapering of double headed roller with the spring clip of identical tapering is concrete by bidirectional-slotting, endoporus two ends.
Helical coil coiling glue-injection machine of the present utility model, specific works principle is as follows:
1, the operation principle of mechanical transmission mechanism: final drive shaft drives large synchronous pulley and clamping device to rotate under the driving of extraneous power-driven system, large synchronous pulley drives small synchronous pulley to rotate together with the first ball-screw by Timing Belt, and the nut of the first ball-screw drives injecting glue Winder to do horizontal direction rectilinear motion along rail plate; Meanwhile, injecting glue Winder spur gear on it in rectilinear motion rotates under the driving of tooth bar, and then drives the ball-screw screw rod of injecting glue Winder to do downward injecting glue motion; Transmission by regulating large synchronous pulley and the small synchronous pulley when helical pitch of the first ball-screw guarantees that final drive shaft drives clamping device to rotate a circle, the pitch of a ceramic coil of injecting glue Winder horizontal direction rectilinear motion, guarantees that glue injecting head moves along threaded line;
2, the operation principle of gum-filling mechanism: when ratcheted latch is inserted ratchet teeth groove, and when the related fittings such as spur gear and ball-screw nut is rotated under the driving of transmission mechanism middle rack, ball-screw screw rod can only drive six side's injecting glue bars to move downward, and realizes injecting glue function;
3, the operation principle of winding mechanism: extract the teeth groove of ratchet when ratcheted latch, ball-screw screw rod rotates together with ball-screw nut with six side's injecting glue bars, does not have downward injecting glue motion, now can carry out winding operation; Holding wire, by coiling strainer, is linked coiling connector, then is guided to coiling guide, in the helical coil thread groove to being fixed on strainer; Coiling strainer can regulate tensioning nut to change the tension force of holding wire by spring; Coiling guide can adjusting angle, to adapt to the angle of rifling of helical coil;
4, helical coil fixes to clamp the operation principle of mechanism: transmission main shaft is designed with tapering, clamp the tapering that rate taper nut is also designed with same angle, helical coil be enclosed within spring clip concrete on, in the time that precession clamps rate taper nut, spring clip specifically expands outwardly uniformly in diametric(al), can clamp like this internal diameter helical coil within the specific limits, and centering is good.
Claims (2)
1. helical coil coiling glue-injection machine, is characterized in that, fixes to clamp mechanism form by mechanical transmission mechanism, gum-filling mechanism, winding mechanism, helical coil;
Described mechanical transmission mechanism comprises final drive shaft (1), final drive shaft (1) is connected with frame (10) by the second bearing and bearing pedestal (12), large synchronous pulley (2) is fixedly connected with final drive shaft (1), and form and determine than transmission with small synchronous pulley (4) by Timing Belt (3), small synchronous pulley (4) is fixedly connected with the first ball-screw (5); The first ball-screw (5) bar is connected with frame (10) by clutch shaft bearing and bearing pedestal (11), and the first ball-screw (5) is fixed on injecting glue Winder (8); It is upper that tooth bar (6) is fixed on frame (10), and form transmission with the spur gear (82) on injecting glue Winder (8); It is upper that guide rail (7) is fixed on frame (10), and guide rail (7) slide block is fixed on injecting glue Winder (8); Cone, the other end that clamping device (9) one end is enclosed within final drive shaft (1) are connected on final drive shaft (1) by clamping rate taper nut (93);
Described gum-filling mechanism comprises the second ball-screw (81), the ball-screw nut (84) of the second ball-screw (81) is connected with bearing upper cover (815) by fixed body (83) on bolt, bearing and ball-screw and bearing, ball-screw nut (84) is connected with bearing lower cover (817) by fixed body (85) under bolt, bearing and ball-screw and bearing, and bearing upper cover (815) and bearing lower cover (817) are fixed on connecting plate (816); Spur gear (82) is connected with fixed body (83) on ball-screw and bearing; Ratchet (86) cover is outside on six square bars (810), six square bars (811) in outer six square bars (810) inner sleeve, in interior six square bars (811), establish six side's injecting glue bars (812), six side's injecting glue bars (812) are connected on the screw rod of the second ball-screw (81), have formed together axial sliding pair; Ratcheted latch hold-down nut (88) is threaded connection on lower ball cover (817), ratcheted latch hold-down nut (88) front end has ratcheted latch (89), there is ratcheted latch handle (87) rear end, and ratcheted latch (89) matches with the ratchet teeth groove on ratchet (86), position correspondence; Dress glue device (813) is fixed on the dress glue device fixed mount (814) on connecting plate (816);
Described winding mechanism comprises the coiling strainer (818) being fixed on bearing lower cover (817), is fixed on the coiling connector (819) of dress on glue device fixed mount (814) side and the coiling guide (820) on bottom surface;
Described helical coil fixes to clamp mechanism and comprises the spring clip being enclosed within on final drive shaft (1) concrete (92) and fixture rate taper nut (93).
2. helical coil coiling glue-injection machine according to claim 1, is characterized in that, concrete (92) bidirectional-slotting of described spring clip, endoporus two ends are with identical tapering; Described fixture rate taper nut (93) has the tapering with the same angle of final drive shaft (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320795702.4U CN203596274U (en) | 2013-12-06 | 2013-12-06 | Wire wrapping and glue injecting machine for threaded coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320795702.4U CN203596274U (en) | 2013-12-06 | 2013-12-06 | Wire wrapping and glue injecting machine for threaded coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203596274U true CN203596274U (en) | 2014-05-14 |
Family
ID=50677139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320795702.4U Withdrawn - After Issue CN203596274U (en) | 2013-12-06 | 2013-12-06 | Wire wrapping and glue injecting machine for threaded coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203596274U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103996531A (en) * | 2014-05-29 | 2014-08-20 | 温州市桑德拉自动化科技有限公司 | Coil taping machine |
| CN103680924B (en) * | 2013-12-06 | 2016-03-02 | 中国兵器工业第五二研究所烟台分所 | Helical coil coiling glue-injection machine |
| CN113674986A (en) * | 2021-10-20 | 2021-11-19 | 成都中车电机有限公司 | Annular sectional production line for wind power coil |
-
2013
- 2013-12-06 CN CN201320795702.4U patent/CN203596274U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103680924B (en) * | 2013-12-06 | 2016-03-02 | 中国兵器工业第五二研究所烟台分所 | Helical coil coiling glue-injection machine |
| CN103996531A (en) * | 2014-05-29 | 2014-08-20 | 温州市桑德拉自动化科技有限公司 | Coil taping machine |
| CN113674986A (en) * | 2021-10-20 | 2021-11-19 | 成都中车电机有限公司 | Annular sectional production line for wind power coil |
| CN113674986B (en) * | 2021-10-20 | 2023-09-15 | 成都中车电机有限公司 | Annular sectional type production line for wind power coils |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140514 Effective date of abandoning: 20160302 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |