Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technological scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiments.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment who obtains under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to Fig. 1 to Fig. 3, comprise housing 10, be poured into crossbeam 11 and web 12 in housing 10, described housing 10 is blade root housing 101 and blade tip housing take a segmented line 20 as standard and on housing 10 length directions by vertical fragmentation, and described blade root housing 101 and blade tip housing 102 dock; Described web 12 is take described segmented line 20 as standard, at this each intended distance in segmented line 20 front and back and be blade root web 121, blade web (scheming not shown) and blade tip web 123 by vertical fragmentation on described web 12 length directions, and described blade root web 121, blade web and blade tip web 123 dock; Described crossbeam 11 is segmented into blade root crossbeam 111 and blade tip crossbeam take described segmented line 20 as standard by staggered floor, the complementary connection of staggered floor face 1111,1121 of described blade root crossbeam 111 and blade tip crossbeam 112.
Further, described housing 10 is blade root housing 101 and blade tip housing 102 by establish a demarcation strip on perfusion housing mould by vertical fragmentation.
Further, described blade root housing 101 and blade tip housing 102 dock by adhesive.
Further, the staggered floor face 1111,1121 of described blade root crossbeam 111 and blade tip crossbeam 112 is connected with complementation by perfusion.
Further, described blade root web 121, blade tip web 123 are connected with crossbeam 11 by perfusion, and described blade web is connected with described blade root web 121, blade tip web 123 and crossbeam 11 by structure glue.
Further, the staggered floor face 1111,1121 of described blade root crossbeam 111 and blade tip crossbeam 112 is a plane of inclination.
The utility model embodiment, wind electricity blade is divided into blade root wind electricity blade and blade tip section wind electricity blade to facilitate transportation by segmented line, by crossbeam is carried out to staggered floor broken-up laying, so that the bonding plane of the staggered floor face of blade root crossbeam and blade tip crossbeam is larger, to make crossbeam after assembling more firmly more durable and demeanour is evenly distributed and can not increase the weight of wind electricity blade.
Refer to Fig. 4, Fig. 4 is manufacture method one embodiment's of the utility model segmented wind electricity blade flow chart.The present embodiment segmented wind electricity blade comprises the following steps:
S101, crossbeam segmentation: take a segmented line as standard, crossbeam is carried out to staggered floor broken-up laying so that it disconnects in oblique line directions at its length direction, be blade tip crossbeam and blade root crossbeam by described crossbeam disjunction, the staggered floor face complementation of the staggered floor face of described blade tip crossbeam and blade root crossbeam;
Crossbeam segmentation is crossbeam broken-up laying, further, refers to crossbeam staggered floor broken-up laying, and crossbeam is laid in the process of crossbeam perfusion and carries out.First lay blade tip section crossbeam, on large beam mould, draw segmentation money, this segmented line is also follow-up housing and the standard of web segmentation, blade tip crossbeam starts to carry out the staggered floor laying of blade tip crossbeam from this segmented line, the staggered floor of described blade tip crossbeam is laid and is referred to from this segmented line, after every paving one deck or which floor, on blade tip crossbeam length direction, one deck below or which floor interval one predeterminable range re-lay, by that analogy.In the present embodiment, described predeterminable range is 5cm, and staggered floor is spaced apart 5cm, and laying can make the number of plies of blade tip crossbeam like this, starts by being thinned to thickly from segmented line, also, is an inclined-plane from down to up from the staggered floor face of blade tip crossbeam; Secondly, staggered floor is laid blade root section crossbeam, the staggered floor paving mode of blade root section crossbeam is just in time contrary with the split level style of blade tip section crossbeam, it is to be started by segmented line, by thick to the thin minimizing number of plies, with make staggered floor lay after the staggered floor face of blade root crossbeam and the staggered floor face of blade tip crossbeam just in time form complementation.Should be appreciated that in different embodiments, the laying order of blade root crossbeam and blade tip crossbeam can be exchanged arbitrarily, as long as lay the staggered floor face complementation that result can make blade root crossbeam and blade tip crossbeam.
Refer to Fig. 5, in Fig. 5, label 20 represents segmented line, and the blade tip crossbeam 21 after staggered floor broken-up laying and the staggered floor face of blade root crossbeam 22 211,221 are an inclined-plane.After staggered floor broken-up laying, the staggered floor face 211,221 of described blade tip crossbeam 21 or blade root crossbeam 22 is laid the first release cloth 23, isolating film 24 and the second release cloth 25 successively.In the present embodiment, lay successively described the first release cloth 23, isolating film 24 and the second release cloth 25 at the staggered floor face 211 of blade tip crossbeam 21, laying after the first demoulding cloth, isolating film 24 and the second release cloth 25, need staggered floor face 221 staggered floors along blade root crossbeam 22 again to lay blade root section glass-fiber-fabric, to guarantee two-part staggered floor locations complementary.In other embodiment, can also lay successively described the first release cloth, isolating film and the second release cloth at the staggered floor face of blade root crossbeam, laying after the first demoulding cloth, isolating film and the second release cloth, need the staggered floor face staggered floor along blade tip crossbeam again to lay blade tip section glass-fiber-fabric, to guarantee two-part staggered floor locations complementary.
S102, housing segmentation: take described segmented line as standard, described housing being carried out on its length direction to vertical section, is blade tip housing and blade root housing by described housing disjunction;
Refer to Fig. 6, housing segmentation is to carry out in housing perfusion mould 30, adopt a separation baffles 31 to be fixed on housing perfusion mould 30, this separation baffles 31 is positioned at the position of described segmented line, be used for separating housing to form section, this separation baffles 31 is for vertically carrying out section by housing, housing is divided into two sections of blade tip housing and blade root housings, after described housing is separated, all lay release cloth with bonding process in facilitating follow-up assembly process at the section of described blade tip housing and blade root housing.
S103, form: blade tip crossbeam is positioned on described blade tip housing, blade root crossbeam is positioned on described blade root housing and carries out form, wherein, the staggered floor face of described blade root crossbeam and the laminating of the staggered floor face of described blade tip crossbeam;
In the present embodiment, form refers to crossbeam form together with housing, and housing segmentation and form step are all carried out in the lump in housing perfusion mould 30.Refer to Fig. 7 and Fig. 8, after above-mentioned separation baffles 31 is fixed on housing perfusion mould 30, after only being retained to the first demoulding cloth, the staggered floor face 211 of blade tip crossbeam 21 is positioned in described blade tip housing mould 301, the longitudinal register standard of described blade tip crossbeam 21 is as the criterion according to separation baffles 31, and termination and the described separation baffles 31 of thin end of the staggered floor face 211 of blade tip crossbeam 21 are positioned at same position; Again blade root crossbeam 22 is only retained after the surperficial demoulding cloth of staggered floor face 332, after again the surface of described staggered floor face 221 being wrapped up completely to isolating film, be positioned in described blade root housing mould 302, the staggered floor face 221 of described blade root crossbeam 22 is covered on the staggered floor face 211 of described blade tip crossbeam 21 completely, be that the staggered floor face 221 of described blade root crossbeam 22 is positioned on blade tip housing mould 301 and with the staggered floor face 211 of described blade tip crossbeam 21 and overlaps to form complementation, the glass-fiber-fabric that also needs the perfusion region of removing blade tip crossbeam 21 before perfusion, finally pours into crossbeam and housing.Housing after perfusion is separated into two sections, i.e. blade root housing and blade tip housing by the separation washer of housing perfusion mould 30.
In other embodiment, described housing segmentation can also have other forms of variation, described housing segmentation can be independent to carry out segmentation by housing mould, and then carries out form step, and it is not limited to the above-mentioned mode that housing segmentation and form need to be carried out in the lump.In the time that housing carries out segmentation separately, the order of described crossbeam segmentation, housing segmentation and these three steps of web segmentation can be exchanged arbitrarily, as long as the step that guarantees crossbeam segmentation and housing segmentation is before form step.
S104, web segmentation: take described segmented line as standard, each predeterminable range place in the front and back apart from this segmented line, is vertically divided into three sections of blade tip web, blade web and blade root webs by web at its length direction;
Refer to Fig. 9, after web form, described web is carried out to segmentation.Similarly, take described segmented line 20 as standard, this segmented line 20 is identical with above-mentioned segmented line, and the segmented line 20 of crossbeam, housing and web is same segmented line 20.One predeterminable range place, front and back in this segmented line 20 is vertically divided into blade tip web, blade web (removing in figure) and blade root web by described web at its length direction, and described predeterminable range can adjust according to actual conditions.In the present embodiment, described predeterminable range is 100mm, before and after described segmented line, described web is divided into blade tip web 41, blade web (not shown) and blade root web 43 by each 100mm place, blade tip web 41, blade web and blade root web 43 after segmentation all need the section of polishing, described blade tip web 41 and blade root web 43 use in following vane mold matching, and described blade web need to send to when assemble at unit place and assemble with delivery.
S105, vane mold matching: by blade tip web and blade root web respectively interval one distance be placed in blade tip crossbeam and the enterprising sector-style electricity of the blade root crossbeam vane mold matching after form, wherein, described distance equals the length of described blade web;
Please continue referring to Fig. 9, the key point of described vane mold matching step is mainly on the putting position of described web, after described blade tip web 41 and blade root web 43 are placed on described blade tip crossbeam 21 and blade root crossbeam 22, parallel distance between them should be with described blade web equal in length, if blade web is 200mm, the section flat row distance of described blade tip web 41 and blade root web 43 is 200mm, is also that the section identity distance of described blade tip web 41 and blade root web 43 is from being 100mm with a point distance for broken string.
S106 blade molding: the wind electricity blade after molding is segmented wind electricity blade, described segmented wind electricity blade comprises blade root wind electricity blade and leaf tip wind electricity blade.
Refer to Figure 10, after blade molding, blade root wind electricity blade 51 is extracted out from leaf tip wind electricity blade 52, wind electricity blade 50 after molding is segmented wind electricity blade 50, before described blade root wind electricity blade 51 is extracted out from leaf tip wind electricity blade 52, can carry out mark and assemble with aid in later, check cleaning cross sections, guarantee each fracture surface roughness so that follow-up assembling is bonding, and carry out dust prevention.
The utility model embodiment, by housing and web at its length direction vertical fragmentation, take staggered floor segmentation (staggered floor separation laying) to make blade tip crossbeam and blade root crossbeam form the staggered floor face of inclination on crossbeam, thereby make in follow-up assembly process, increase the bond area of blade tip crossbeam and blade root crossbeam, increase their bonding strength, solved big-length subsection blade that in prior art, major diameter wind wheel is taked due to the low problem of bonding strength that adopts overall segmentation to cause.
Refer to Figure 11, Figure 11 is assembly method one embodiment's of the utility model segmented wind electricity blade flow chart.The assembly method of the present embodiment segmented wind electricity blade comprises the following steps:
S201, wind electricity blade docking: blade root wind electricity blade is docked with leaf tip wind electricity blade;
Referring to Figure 12, is section by the bonding plane 611(of blade tip housing 61) smear adhesive, blade root crossbeam is pushed to the chute of blade tip crossbeam 21 of leaf tip wind electricity blade to complete the splicing of blade root wind electricity blade and leaf tip wind electricity blade; After adhesive solidification, the joint that is also included in the housing outer surface of wind electricity blade carries out outer surface reinforcement further to increase the bonding strength of segmented wind electricity blade.Particularly, in the joint of the housing outer surface of described wind electricity blade, the mode of the glass-fiber-fabric by infiltrating resin is carried out reinforcement.
In the present embodiment, before described wind electricity blade docking, also comprise described wind electricity blade is docked to the step of preparing: refer to Figure 13, remove the demoulding cloth of crossbeam staggered floor face, single shaft cloth 70 is laid in staggered floor face region at leaf head crossbeam, guarantee that 0 ° of fiber direction is consistent with crossbeam, at 70 liang of side flanging 5cm of single shaft cloth.
S202, crossbeam secondary pouring: the crossbeam of the wind electricity blade after docking is carried out to secondary pouring;
In enclosure interior layout vacuum system, crossbeam is carried out to secondary pouring.Wherein, refer to Figure 14, described secondary pouring comprises the steps:
S2021, laying sealant bar: the segmented line laying sealant bar 80(along crossbeam refers to Figure 15);
S2022, the auxiliary material of vacuum are arranged: for crossbeam is arranged injecting glue side and the side of bleeding;
Refer to Figure 16, selecting crossbeam trailing edge one side is injecting glue side 91, leading edge one side is the side 92 of bleeding, in Stamping Steel Ribbon sealing area, first lay one deck isolating film, lay flow-guiding screen 93 and flange glass-fiber-fabric (scheming not shown) overlap joint in injecting glue side 91, on flow-guiding screen 93 opposite sides, place ohm pipe 94 and injecting glue seat (scheming not shown); Place a spiral exhaust tube 95 in the side 92 of bleeding and be placed on single shaft cloth flange, spiral exhaust tube 95 is connected with bleeding point towards blade root one side.Complete above layout and can seal vacuum band film, pressurize.
S2023, crossbeam perfusion: crossbeam is carried out to secondary pouring.In the time that described crossbeam is carried out to secondary pouring, have or not gas leakage with machine testing.
S203, assembling blade web: blade web is packed on the crossbeam between blade tip web and blade root web;
Blade is connected to web both wings and section smearing structure glue, pack housing into, use glass-fiber-fabric reinforcement in joint.Preferably, also can increase handle to facilitate the assembling of blade web in web outside in advance.
S204, be heating and curing: described blade web is heating and curing.
In the present embodiment, adopt industrial electroheat blanket infrared heating device to heat, the intensity of appointment is solidified and is reached in assurance assembling place completely.
The utility model embodiment, segmented wind electricity blade carries out installation step in installation place, after segmented wind electricity blade has assembled, can carry out installation work.
The utility model embodiment, complete after segmented wind electricity blade in manufacture, segmented wind electricity blade is transported to described installation place, carry out the assembly process of segmented wind electricity blade in installation place, because the crossbeam of segmented wind electricity blade of the present utility model adopts staggered floor section, increase the bond area of crossbeam, further guaranteed that wind electricity blade after assembling is more durable and can not increase its weight.
In other embodiment, after the step that is heating and curing, also comprise contouring step, the reinforcement part of the housing outer surface of polishing, application outer surface assembled part.
These are only mode of execution of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model specification and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.