CN203593619U - High energy pulse ozonizer - Google Patents
High energy pulse ozonizer Download PDFInfo
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- CN203593619U CN203593619U CN201320748613.4U CN201320748613U CN203593619U CN 203593619 U CN203593619 U CN 203593619U CN 201320748613 U CN201320748613 U CN 201320748613U CN 203593619 U CN203593619 U CN 203593619U
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- mica
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Abstract
The utility model relates to environment-friendly equipment and provides a high energy pulse ozonizer, which comprises a casing, wherein a pulse transformer, an ozone generating unit and a pulse generating controller are mounted in the casing; the pulse generating controller is connected with the pulse transformer and the ozone generating unit respectively; an ozone discharge outlet is formed in the casing; the high energy pulse ozonizer is characterized in that the ozone generating unit comprises a plurality of groups of main polar plate components stacked together; a sub-polar plate is sandwiched between every two main polar plate components; each group of main polar plate components comprises a front mica baffle and a rear mica baffle; insulating spacers are arranged at the left sides and the right sides between front mica baffles and rear mica baffles; cavities are formed in the middle between the front mica baffles and rear mica baffles; a mica baseplate is mounted in each cavity; a plurality of insulating strips are uniformly arranged on each of right and reverse sides of mica baseplates; a plurality of metal wires are mounted outside the mica baseplates and insulating strips in a winding manner. The high energy pulse ozonizer has the advantages of compact structure, small size, light weight and high production efficiency, can be widely applied in the fields, such as tap water, sewage, industrial oxidation, agricultural oxidation and other space disinfecting sterilization.
Description
Technical field
The utility model relates to environmental protecting sterilized sterilizing device, and especially a kind of high energy pulse ozonizer is widely used in the fields such as tap water, sewage, industry oxidation, agricultural oxidation and other space disinfection sterilizing.
Background technology
Ozonizer is divided three kinds by the mode of ozone generation: electrion formula, uviolizing formula, electrolyzing.Because limitation in ultraviolet ray and electrolysis type ozone generator application is larger, at present, mainly use in the world electrion formula ozonizer.
Electrion formula producer, is to use the high voltage electric of certain frequency to manufacture high-voltage corona electric field, makes in use or electric field oxygen molecule generation electrochemical reaction around, thereby manufactures ozone.Electrion formula is divided again following several types at present:
1, press the high-voltage power supply frequency partition of producer, have three kinds of power frequency (50-60Hz), intermediate frequency (400-1000Hz) and high frequencies (>1000Hz).Power frequency producer, due to shortcomings such as volume are large, power consumption is high, is withdrawn from the market at present substantially.Medium, high frequency producer volume reduces to some extent, the relative power frequency of power consumption is low, but still volume is large, efficiency is low, power consumption is still higher, is present the most frequently used product.
2, divide by the gas raw material using, have two kinds of oxygen type and air types.Oxygen type is normally by oxygen cylinder or oxygenerator supply oxygen.Air type typically uses the pressurized air of clean dried as raw material.Because ozone produces by oxygen, and in air, the content of oxygen only has 21%, so the ozone concn that air type producer produces is relatively low, and the oxygen purity of bottled or oxygenerator is all more than 90%, so the ozone concn of oxygen type producer is higher.
3, divide by the type of cooling, have water-cooling type and Wind-cooling type.When ozonizer work, can produce a large amount of heat energy, needs are cooling, otherwise ozone is understood Yin Gaowen, decompose on generation limit, limit.Water-cooling type producer good cooling results, working stability, ozone is undamped, and energy long time continuous working, but complex structure, cost is slightly high.Wind-cooling type cooling performance is not ideal enough, and ozone decay obviously.The stable high-performance ozonizer of overall performance is all water-cooled conventionally.Air-cooled general for the less low and middle-grade ozonizers of ozone output.
4, press dielectric materials and divide, common are the several types such as silica tube (one of glass), ceramic plate, vitrified pipe, Glass tubing and enamel pipe.On the ozonizer market of all kinds of dielectric materials manufactures of use at present, all have sale, its performance is had nothing in common with each other, and glass dielectric substance cost lower performance is surely manually to manufacture ozone to use one of material the earliest, but bad mechanical strength.Pottery and category of glass seemingly but pottery should not process especially and use and be restricted in large-scale ozone machine.Enamel is a kind of novel dielectric materials, and medium and electrode are in one, and physical strength is high, precise processing precision is high, be widely used, but manufacturing cost is higher in big-and-middle-sized ozonizer.
5, press ozonizer structure and divide, gapped discharge type (DBD) and open two kinds.The constructional feature of gap discharge formula is that ozone produces ozone in the gap in internal and external electrode interval, ozone can centralized collection output use its concentration higher, as for water treatment.The electrode of open producer is exposed aerial, and the ozone producing is directly diffused in air, because of lower common the air sterilization for less space of ozone concn or some small article surface sterilization.Gap discharge formula producer can replace open producer to use.But gap discharge formula ozonizer cost is far above open.
No matter be the ozonizer of which kind of type, efficiency is all very low above, within one hour, produces the ozone of one kilogram, and air source needs the power of 20-23 kilowatt, and source of oxygen needs the power of 7-12 kilowatt, consumes a large amount of pure oxygen (power consumptions of suitable 10 kilowatts) simultaneously.And occupation area of equipment is large, heavy, meanwhile, cost is high, within average one hour, produces the ozonizer of a kilogram, and price is at 6-20 more than ten thousand yuan, and world-class import equipment, especially up to 300,000 yuan of left and right.
Summary of the invention
The purpose of this utility model will solve that existing ozone generator efficiency is low exactly, and volume is large, heaviness, and high cost problem, provides a kind of high energy pulse ozonizer.
Concrete scheme of the present utility model is: a kind of high energy pulse ozonizer, there is housing, pulse transformer and ozone generating unit and pulse generation controller are installed in housing, pulse generation controller connects respectively pulse transformer and ozone generating unit, on housing, also have ozone discharge outlet, it is characterized in that: described ozone generating unit includes some groups of closed assemblies main pole board component together, between main pole board component, clamp between two and pay pole plate, two mica splitting dividing plates before and after described every group of main pole board component includes, between the mica dividing plate of front and back, the left and right sides is provided with insulating spacer, intermediate formation cavity, mica substrate is housed in cavity, positive and negative two at mica substrate are all furnished with some insulation strip, and install around multiple tracks wire at mica substrate and insulation strip outside, wire and a pair pole plate are respectively provided with lead-in wire and connect pulse generation controller.
Pulse transformer described in the utility model is to adopt high energy pulse transformer, this high energy pulse transformer includes a substrate, on substrate, be provided with upper and lower supporting plate, on upper and lower supporting plate, be coated with two heat conduction screw rods that are arranged side by side, on every heat conduction screw rod, be set with successively from inside to outside magnetic tube, high voltage package primary tube, high pressure skeleton pipe box, insulation covering, thermal conductive shell pipe; Described high pressure skeleton pipe box outer wall is provided with multiple tracks annular recesses, in per pass annular recesses, install around high voltage package coil, and be positioned at the inner side of upper and lower supporting plate at the two ends of two heat conduction screw rods, upper and lower magnetic patch has been housed, upper and lower magnetic patch is close to installation with the two ends of two magnetic tubes respectively, forms conducting magnetic circuit.
In order to monitor ozone production amount, in the utility model, in housing, be also equipped with and filter and flow monitoring circuit.
In order to guarantee the long-time stability and safety work of producer, it is overheated to prevent, air cooling equipment is also housed in the utility model in housing, includes blower fan and air channel, and on housing, has ventilation hole.
In the generating unit of ozone described in the utility model, described pair of pole plate is stainless steel plate or nickel plate or tungsten plate or titanium plate.
For being conducive to cooling, in the utility model, be equipped with insulating spacer at a pair pole plate left and right sides pros and cons, make to form cooling air channel between pair pole plate tow sides and main pole board component.
In the generating unit of ozone described in the utility model main pole board component, the wire installing around is Stainless Steel Wire or nichrome wire or tungsten filament or titanium silk.
In the generating unit of ozone described in the utility model main pole board component, wire is that spiral winding is contained on mica substrate, and pitch is 2.5-6mm.
The utility model is to utilize at present state-of-the-art High-Frenquency Electronic Technology in the world, uses high energy pulse high-voltage power supply, manufactures high-voltage corona electric field, thereby makes electric field more effectively use oxygen molecule generation electrochemical reaction, and effect improves more than 20 times.
The utility model electric field dielectric materials is changed the materials such as glass, ceramic plate and enamel, and bad mechanical strength is difficult for again the shortcoming of processing, and adopts take mica as basic matrix material.Ozoniferous feature is identical with existing electric field ionization for its basic functional principle, the way of output.
Common ozonizer needs compressed gas source, under certain density of air, just has certain efficiency, needs air compressor machine, simultaneously, produce a large amount of heats and decay, need be to electric field water-cooled or air-cooled, general air cooling effect is bad, and water-cooled causes again equipment complexity, manufacture difficulty, meanwhile, increase energy consumption.The pulse power of the present utility model, because electric field density is high, first does not need compressed gas source, meanwhile, does not need water-cooled, and simple air is air-cooled just can reach qualified requirement.
It is original 1/40th that the utility model weight of equipment only has, and traditional product is at 1200 kilograms, and product innovation only has 30 kilograms, is convenient to transportation and installs.Meanwhile, equipment manufacturing cost also only has the 50%-30% of traditional product, and also greatly extends work-ing life, is the type product innovation that typically updates.
The utility model is simple in structure, light and handy, cheap, efficiency is high, transportation, use, easy for installation.
Accompanying drawing explanation
Fig. 1 is (main looking) of the present utility model structural representation;
Fig. 2 is that schematic diagram cuts open in (overlooking) of the present utility model office;
Fig. 3 is right view of the present utility model;
Fig. 4 is rear view of the present utility model;
Fig. 5 is the A-A enlarged view of Fig. 1;
Fig. 6 is the structural representation that wire installs around mica substrate;
Fig. 7 is the main sectional view of high energy pulse transformer;
Fig. 8 is the right sectional view of high energy pulse transformer;
Fig. 9 is the main sectional view of high pressure skeleton pipe box.
In figure: 1-housing, 2-pulse generation controller, 3-air cooling equipment, 4-pulse transformer, 5-filter and flow monitoring circuit, 6-ozone generating unit, 7-ozone discharge outlet, 8-front mica dividing plate, 9-wire, 10-mica substrate, 11-rear mica dividing plate, 12-pair pole plate, 13-insulating spacer, 14-insulating spacer, 15-insulation strip, 16-bolt hole, 17-ventilation hole, 18-nut, 19-heat conduction screw rod, 20-upper bracket plate, 21-substrate, 22-upper magnetic patch, 23-thermal conductive shell pipe, 24-insulation covering, 25-high pressure skeleton pipe box, 26-high voltage package coil, 27-high voltage package primary tube, 28-magnetic tube, 29-lower magnetic patch, 30-lower bracket plate, 31-annular recesses.
Embodiment
Referring to Fig. 1-9, the utlity model has housing 1, pulse transformer 4 and ozone generating unit 6 and pulse generation controller 2 are installed in housing 1, pulse generation controller 2 connects respectively pulse transformer 4 and ozone generating unit 6, on housing 1, also have ozone discharge outlet 7, particularly: described ozone generating unit 6 includes some groups of closed assemblies main pole board component together, between two main pole board components, clamp and pay pole plate 12(referring to Fig. 5, four jiaos of main pole board components have bolt hole 16 and install bolt dress and be integrated), two mica splitting dividing plates 8 and 11 before and after described every group of main pole board component includes, between the mica dividing plate 8 and 11 of front and back, the left and right sides is provided with insulating spacer 14, intermediate formation cavity, mica substrate 10 is housed in cavity, positive and negative two at mica substrate 10 are all furnished with some insulation strip 15, and install around multiple tracks wire 9(referring to Fig. 6 at mica substrate 10 and insulation strip 15 outsides), wire 9 and a pair pole plate 12 are respectively provided with lead-in wire and connect pulse generation controller 2.
Filtration and flow monitoring circuit 5(are also housed in the present embodiment in housing 1 and adopt existing conventional design circuit).
In the generating unit of ozone described in the present embodiment 6, described pair of pole plate 12 is stainless steel plate or nickel plate or tungsten plate or titanium plate.
In the present embodiment, be equipped with insulating spacer 13 at pair pole plate 12 left and right sides pros and cons, make to form cooling air channel between pair pole plate 12 tow sides and main pole board component.
In the generating unit of ozone described in the present embodiment main pole board component, the wire installing around is Stainless Steel Wire or nichrome wire or tungsten filament or titanium silk.
In the generating unit of ozone described in the present embodiment main pole board component, wire is that spiral winding is contained on mica substrate, and pitch is 2.5-6mm, is specially 4.5mm.Certainly it is also feasible suitably departing from.
Claims (8)
1. a high energy pulse ozonizer, there is housing, pulse transformer and ozone generating unit and pulse generation controller are installed in housing, pulse generation controller connects respectively pulse transformer and ozone generating unit, on housing, also have ozone discharge outlet, it is characterized in that: described ozone generating unit includes some groups of closed assemblies main pole board component together, between main pole board component, clamp between two and pay pole plate, two mica splitting dividing plates before and after described every group of main pole board component includes, between the mica dividing plate of front and back, the left and right sides is provided with insulating spacer, intermediate formation cavity, mica substrate is housed in cavity, positive and negative two at mica substrate are all furnished with some insulation strip, and install around multiple tracks wire at mica substrate and insulation strip outside, wire and a pair pole plate are respectively provided with lead-in wire and connect pulse generation controller.
2. a kind of high energy pulse ozonizer according to claim 1, it is characterized in that: described pulse transformer is to adopt high energy pulse transformer, this high energy pulse transformer includes a substrate, on substrate, be provided with upper and lower supporting plate, on upper and lower supporting plate, be coated with two heat conduction screw rods that are arranged side by side, on every heat conduction screw rod, be set with successively from inside to outside magnetic tube, high voltage package primary tube, high pressure skeleton pipe box, insulation covering, thermal conductive shell pipe; Described high pressure skeleton pipe box outer wall is provided with multiple tracks annular recesses, in per pass annular recesses, install around high voltage package coil, and be positioned at the inner side of upper and lower supporting plate at the two ends of two heat conduction screw rods, upper and lower magnetic patch has been housed, upper and lower magnetic patch is close to installation with the two ends of two magnetic tubes respectively, forms conducting magnetic circuit.
3. a kind of high energy pulse ozonizer according to claim 1 and 2, is characterized in that: in housing, be also equipped with and filter and flow monitoring circuit.
4. a kind of high energy pulse ozonizer according to claim 1 and 2, is characterized in that: air cooling equipment is also housed in housing, includes blower fan and air channel, and on housing, have ventilation hole.
5. a kind of high energy pulse ozonizer according to claim 1, is characterized in that: in described ozone generating unit, described pair of pole plate is stainless steel plate or nickel plate or tungsten plate or titanium plate.
6. a kind of high energy pulse ozonizer according to claim 1 or 5, is characterized in that: be equipped with insulating spacer paying a pole plate left and right sides pros and cons, make to pay between pole plate tow sides and main pole board component and form cooling air channel.
7. a kind of high energy pulse ozonizer according to claim 1, is characterized in that: in described ozone generating unit main pole board component, the wire installing around is Stainless Steel Wire or nichrome wire or tungsten filament or titanium silk.
8. a kind of high energy pulse ozonizer according to claim 1, is characterized in that: in described ozone generating unit main pole board component, wire is that spiral winding is contained on mica substrate, and pitch is 2.5-6mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320748613.4U CN203593619U (en) | 2013-11-25 | 2013-11-25 | High energy pulse ozonizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320748613.4U CN203593619U (en) | 2013-11-25 | 2013-11-25 | High energy pulse ozonizer |
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| Publication Number | Publication Date |
|---|---|
| CN203593619U true CN203593619U (en) | 2014-05-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320748613.4U Expired - Fee Related CN203593619U (en) | 2013-11-25 | 2013-11-25 | High energy pulse ozonizer |
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| Country | Link |
|---|---|
| CN (1) | CN203593619U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103569970A (en) * | 2013-11-25 | 2014-02-12 | 陈子秋 | High-energy pulse ozone generator |
| CN111298166A (en) * | 2020-03-25 | 2020-06-19 | 成都龙博万诚商贸有限公司 | Ozone disinfection device for disinfection |
-
2013
- 2013-11-25 CN CN201320748613.4U patent/CN203593619U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103569970A (en) * | 2013-11-25 | 2014-02-12 | 陈子秋 | High-energy pulse ozone generator |
| CN111298166A (en) * | 2020-03-25 | 2020-06-19 | 成都龙博万诚商贸有限公司 | Ozone disinfection device for disinfection |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140514 Termination date: 20141125 |
|
| EXPY | Termination of patent right or utility model |