CN203592772U - Integrated LED UV photocuring equipment of printing machine - Google Patents
Integrated LED UV photocuring equipment of printing machine Download PDFInfo
- Publication number
- CN203592772U CN203592772U CN201320836478.9U CN201320836478U CN203592772U CN 203592772 U CN203592772 U CN 203592772U CN 201320836478 U CN201320836478 U CN 201320836478U CN 203592772 U CN203592772 U CN 203592772U
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- 238000007639 printing Methods 0.000 title claims abstract description 19
- 238000000016 photochemical curing Methods 0.000 title abstract 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 61
- 238000001816 cooling Methods 0.000 claims abstract description 21
- 238000007664 blowing Methods 0.000 claims abstract description 4
- 230000005855 radiation Effects 0.000 claims description 16
- 238000005265 energy consumption Methods 0.000 abstract description 7
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 5
- 229910052753 mercury Inorganic materials 0.000 description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000001723 curing Methods 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 238000003848 UV Light-Curing Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
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- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
Abstract
The utility model discloses integrated LED UV photocuring equipment of a printing machine. The integrated LED UV photocuring equipment of the printing machine solves the problems that photocuring equipment in the prior art is large in energy consumption and large in occupied space and can cause environmental pollution easily. The integrated LED UV photocuring equipment of the printing machine comprises an outer shell, a radiator arranged in the outer shell, a fan used for blowing away heat absorbed by the radiator, a power supply system, a water pump, a water tank, LED modules and a processor, wherein a water cooling head used for absorbing heat released by the LED modules is further arranged in the outer shell, the water tank, the water cooling head, the water pump and the radiator are connected in sequence through a pipeline, the radiator is backward connected to the water tank, the power supply system is connected with the water pump, the fan and the processor through guide wires respectively, the processor is further connected with the LED modules through guide wires, and an LCD screen and a module control switch which are connected with the processor are arranged outside the outer shell. The integrated LED UV photocuring equipment of the printing machine has the advantages that energy consumption can be reduced greatly, the occupied space can be reduced greatly, installation, operation and maintenance are extremely easy and convenient, and the production efficiency is extremely high.
Description
Technical field
The utility model relates to a kind of printing machine integration-in-one LED UV uv equipment.
Background technology
At present, have two types about uv equipment, a class is the uv equipment of traditional high-pressure sodium lamp mode, and another kind of is the uv equipment of LED mode.
The light source of the high-pressure sodium lamp mode of consumption maximum on market, cardinal principle is to utilize high pressure energisation mode to make the heavy metal such as mercury of fluorescent tube the inside become gas from liquid, solidify dry UV ink thereby send ultraviolet ray (UV), actual composition comprises: the heat releases such as lamp tube device part, cable, 380V power distribution cabinet, air exhauster.The price labeling light source of mercury lamp mode is because needs high pressure excites, so need the device such as transformer, capacitor, needs special power distribution cabinet, and system is huge, actually takes up room greatlyr, and general every fluorescent tube is all at the above power of 4KW, and energy consumption is very high; The luminous energy also sending due to fluorescent tube only has 15% ultraviolet ray, all the other are white light and infra-red radiation, cause and produce a large amount of heats, so that make the meeting distortion such as temperature-sensitive material, affect press quality, and the special heat absorption heat release of these caloric requirements, system complex caused, also take large quantity space, safeguard inconvenience is installed.In addition, high-pressure sodium lamp also can produce short wavelength's ultraviolet, easily produces ozone, harmful, and lamp tube service life short (500~800 hours) is often changed, and increases cost, is exactly that each switching on and shutting down all need preheating 10~20 minutes in addition, and impact is produced continuously, and efficiency is low; Moreover be exactly that after mercury lamp uses, the heavy metal of the inside can damage environment, very not environmental protection.
And the UV curing apparatus of existing LED mode, within nearest 1~2 year, to be just used in printing equipment, dimensions of market is also very little, its principle is to use ultraviolet band to obtain high-powered LED lamp to send the dry UV ink of ultraviolet curing, and its equipment forms by LED lamp according to body, cable, water pipe, driving power and control section rack, Cool-water Machine for Industry etc.Its subject matter has two aspects, the one, due to this utilization is all that high-power single LEDs is densely arranged, cause LED knot heat to be gathered fast, so needing high-power Cool-water Machine for Industry (generally in 6~10KW left and right) carries out cooling, but can make so total energy consumption increase, decline to some extent although compare mercury lamp mode, advantage is not clearly, does not fully demonstrate the energy-conservation curing advantage of LED that uses.Next is Cool-water Machine for Industry and control cabinet for power distribution, and cost is higher, also can take certain space, also can increase use cost, installation and maintenance inconvenience.In addition, the electric current needing due to LED is larger, needs very thick cable to connect between rack and LED lamp, and the constant current that causes LED to need has fluctuation, affects the improper decay of LED life-span and light.
Utility model content
The purpose of this utility model is to provide a kind of printing machine integration-in-one LED UV uv equipment, and the curing apparatus power consumption that solves prior art is high, takes up room large, and easily causes the problem of environmental pollution.
To achieve these goals, the technical solution adopted in the utility model is as follows:
Printing machine integration-in-one LED UV uv equipment, comprises shell, and be arranged at heat radiation cold type in shell, for blowing away fan, power-supply system, water pump, water tank, LED module, the processor of the heat that heat radiation cold type absorbs; In described shell, be also provided with the water-cooling head of the heat for absorbing the release of LED module; Wherein, water tank, water-cooling head, water pump, heat radiation cold type are connected by pipeline successively, and heat radiation cold type returns and is connected on water tank; Described power-supply system is connected with water pump, fan, processor respectively by wire; Described processor is also connected with LED module by wire; Described housing exterior is provided with the LCD screen and the module gauge tap that are connected with processor.
Further, described LED module is six (can expand), and six LED modules are connected successively and are positioned at same plane and are connected with processor respectively, and described water-cooling head is positioned at the homonymy of six LED modules.
Again further, described power-supply system is made up of six constant-current supplies and a dc source, and wherein each constant-current supply is connected with processor respectively, and dc source is connected with fan with water pump.
Further, described housing exterior is also provided with the water tank inlet being connected with water tank.
In addition, described housing exterior is also provided with supply socket, and this supply socket is connected with dc source with constant-current supply respectively by the A.C. contactor being arranged in shell.
Preferred as one, described water pump is two, and series connection mutually.
The utility model compared with prior art, has the following advantages and beneficial effect:
The utility model can reach energy consumption, material, operation, occupation of land space etc. and save greatly, also extremely simple and convenient for installing, operate, safeguarding, production efficiency is high, the utility model belongs to zero-emission, free of contamination environment-friendly products, has solved the problem to severe environmental pollution such as existing mercury lamp class.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is rearview of the present utility model.
Fig. 4 is left view of the present utility model.
Fig. 5 is top view of the present utility model.
Fig. 6 is external structure schematic diagram of the present utility model.
Wherein, the parts name that in accompanying drawing, mark is corresponding is called: 1-water pump, 2-water-cooling head bottom, 3-LED module, 4-constant-current supply, 5-fan, the 6-cold type that dispels the heat, 7-water tank, 8-dc source, 9-A.C. contactor, 10-water-cooling head bottom, 11-shell, 12-LCD screen, 13-module gauge tap, 14-water tank inlet.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail, and embodiment of the present utility model includes but not limited to the following example.
Embodiment
As shown in Fig. 1~6, printing machine integration-in-one LED UV uv equipment, comprise shell 11, and be arranged at heat radiation cold type 6 in shell, for blowing away fan 5, power-supply system, water pump 1, water tank 7, LED module 3, the processor of the heat that heat radiation cold type absorbs; In described shell, be also provided with the water-cooling head of the heat for absorbing the release of LED module; Wherein, water tank, water-cooling head, water pump, heat radiation cold type are connected by pipeline successively, and heat radiation cold type returns and is connected on water tank; Described power-supply system is connected with water pump, fan, processor respectively by wire; Described processor is also connected with LED module by wire; Described housing exterior is provided with the LCD screen 12 and the module gauge tap 13 that are connected with processor.Wherein, above-mentioned each parts are existing mature equipment, so its concrete structure is not in this narration, but in order to have a clear understanding of the position of water-cooling head, so in the drawings water-cooling head top 2 and water-cooling head bottom 10 have been marked out, top has into (cold water), goes out (hot water) mouth of a river, and bottom is seamless spliced LED module, while using the utility model, first need the utility model to be connected with printing machine PLC circuit, when operation, the utility model heat radiation situation is as follows: the water in water tank enters water-cooling head one end in the case of the extracting of water pump, the heat that LED module produces by the water in water-cooling head by heat absorption, water in water-cooling head dispels the heat in cold type from the suction of the cold head other end by water pump again, large area red copper duct wall by heat radiation cold type is by the heat absorption of water the inside, but heat is blown out by fan air blast cooling subsequently, the utility model, again get back in water tank through heat radiation cold type cold water after treatment, so circulation, the heat that just can fast and effectively the utility model be produced is discharged, and extend the life-span of the utility model LED module, and the best of optical efficiency is evenly exported.
Can solidify accordingly different printing widths in order to realize the utility model, less energy consumption, described LED module is six, and six LED modules are connected successively and are positioned at same plane and are connected with processor respectively, and described water-cooling head is positioned at the homonymy of six LED modules.According to actual conditions, in the time that the printed matter less to width (as the adhesive label of less width) solidifies, can only open the LED module corresponding with printed matter width size, without all LED modules are all opened, the energy consumption reducing greatly, has saved cost.
Further, described power-supply system is made up of six constant-current supplies 4 and a dc source 8, and wherein each constant-current supply is connected with processor respectively, and dc source is connected with fan with water pump.By above-mentioned setting, can guarantee all operations normally of each parts, can cannot not move because the reason of power supply causes indivedual parts.
Enough in order to guarantee the utility model water yield in running, can dispel the heat to the utility model normally, described housing exterior is also provided with the water tank inlet 14 being connected with water tank, and water tank inlet is positioned at water tank top.Can guarantee that by above-mentioned setting radiating efficiency of the present utility model remains unchanged.
In order better to realize the utility model, described housing exterior is also provided with supply socket 15, and this supply socket is connected with dc source with constant-current supply respectively by the A.C. contactor 9 being arranged in shell.When using the utility model, can the utility model be connected on 220V alternating current by supply socket.
In order to strengthen the flow of water, described water pump is two, and series connection mutually.Can strengthen circulation rate and the flow of water by above-mentioned setting, from improving radiating efficiency.
According to above-described embodiment, just can realize well the utility model.What deserves to be explained is; under prerequisite based on said structure design; for solving same technical problem; even if some that make on the utility model are without substantial change or polishing; the essence of the technical scheme adopting is still the same with the utility model, therefore it also should be in protection domain of the present utility model.
Claims (6)
1. printing machine integration-in-one LED UV uv equipment, it is characterized in that, comprise shell (11), and be arranged at heat radiation cold type (6) in shell, for blowing away fan (5), power-supply system, water pump (1), water tank (7), LED module (3), the processor of the heat that heat radiation cold type absorbs; In described shell, be also provided with the water-cooling head of the heat for absorbing the release of LED module; Wherein, water tank, water-cooling head, water pump, heat radiation cold type are connected by pipeline successively, and heat radiation cold type returns and is connected on water tank; Described power-supply system is connected with water pump, fan, processor respectively by wire; Described processor is also connected with LED module by wire; Described housing exterior is provided with the LCD screen (12) and the module gauge tap (13) that are connected with processor.
2. printing machine integration-in-one LED UV uv equipment according to claim 1, it is characterized in that, described LED module is six, and six LED modules are connected successively and are positioned at same plane and are connected with processor respectively, and described water-cooling head is positioned at the homonymy of six LED modules.
3. printing machine integration-in-one LED UV uv equipment according to claim 2, it is characterized in that, described power-supply system is made up of six constant-current supplies (4) and a dc source (8), wherein each constant-current supply is connected with processor respectively, and dc source is connected with fan with water pump.
4. printing machine integration-in-one LED UV uv equipment according to claim 3, is characterized in that, described housing exterior is also provided with the water tank inlet (14) being connected with water tank.
5. printing machine integration-in-one LED UV uv equipment according to claim 4, it is characterized in that, described housing exterior is also provided with supply socket (15), and this supply socket is connected with dc source with constant-current supply respectively by the A.C. contactor (9) being arranged in shell.
6. printing machine integration-in-one LED UV uv equipment according to claim 5, is characterized in that, described water pump is two, and series connection mutually.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320836478.9U CN203592772U (en) | 2013-12-18 | 2013-12-18 | Integrated LED UV photocuring equipment of printing machine |
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CN201320836478.9U CN203592772U (en) | 2013-12-18 | 2013-12-18 | Integrated LED UV photocuring equipment of printing machine |
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CN201320836478.9U Expired - Fee Related CN203592772U (en) | 2013-12-18 | 2013-12-18 | Integrated LED UV photocuring equipment of printing machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105216448A (en) * | 2015-11-11 | 2016-01-06 | 尹祖文 | A kind of printing machine solidification equipment |
CN106051650A (en) * | 2016-06-02 | 2016-10-26 | 深圳市云硕灯业有限公司 | Cooling-water machine for UV (ultraviolet) curing equipment |
CN106313886A (en) * | 2016-10-12 | 2017-01-11 | 上海舜哲机电科技有限公司 | LED flexography printing curing equipment |
CN106313885A (en) * | 2016-10-12 | 2017-01-11 | 上海舜哲机电科技有限公司 | LED offset printing curing equipment |
CN108297560A (en) * | 2018-02-08 | 2018-07-20 | 苏州灯龙光电科技有限公司 | Directly lead solidification module |
-
2013
- 2013-12-18 CN CN201320836478.9U patent/CN203592772U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105216448A (en) * | 2015-11-11 | 2016-01-06 | 尹祖文 | A kind of printing machine solidification equipment |
CN106051650A (en) * | 2016-06-02 | 2016-10-26 | 深圳市云硕灯业有限公司 | Cooling-water machine for UV (ultraviolet) curing equipment |
CN106313886A (en) * | 2016-10-12 | 2017-01-11 | 上海舜哲机电科技有限公司 | LED flexography printing curing equipment |
CN106313885A (en) * | 2016-10-12 | 2017-01-11 | 上海舜哲机电科技有限公司 | LED offset printing curing equipment |
CN108297560A (en) * | 2018-02-08 | 2018-07-20 | 苏州灯龙光电科技有限公司 | Directly lead solidification module |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C41 | Transfer of patent application or patent right or utility model | ||
TR01 | Transfer of patent right |
Effective date of registration: 20161228 Address after: The middle Tianfu Avenue in Chengdu city Sichuan province 610000 No. 1388 1 3 storey building No. 387 Patentee after: Chengdu sun Photoelectric Technology Co., Ltd. Address before: 610000 Sichuan, Chengdu, Jianshe Road, No. 14, building 3, unit 1, building 1, No. 1 Patentee before: Liu Li |
|
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140514 Termination date: 20171218 |