CN203592114U - Metal mold hammer head mould - Google Patents
Metal mold hammer head mould Download PDFInfo
- Publication number
- CN203592114U CN203592114U CN201320620783.4U CN201320620783U CN203592114U CN 203592114 U CN203592114 U CN 203592114U CN 201320620783 U CN201320620783 U CN 201320620783U CN 203592114 U CN203592114 U CN 203592114U
- Authority
- CN
- China
- Prior art keywords
- mold
- metal
- model
- utility
- tup
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002184 metal Substances 0.000 title claims abstract description 21
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 8
- 229910001208 Crucible steel Inorganic materials 0.000 claims description 3
- 229910001060 Gray iron Inorganic materials 0.000 claims description 2
- 238000005267 amalgamation Methods 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract description 16
- 239000004576 sand Substances 0.000 abstract description 12
- 241000251131 Sphyrna Species 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 244000035744 Hura crepitans Species 0.000 abstract description 5
- 239000006261 foam material Substances 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000007528 sand casting Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
Images
Landscapes
- Casting Devices For Molds (AREA)
Abstract
本实用新型公开了一种金属型锤头模具,该模具由相同的两模体拼合而成,所述模体由金属制成且包括对称设置的两锤头型腔,两锤头型腔的上部通过一内浇道相互连通,以及两锤头型腔之间还设有一直浇道,所述直浇道与所述内浇道相连通。本实用新型的金属型模具采用金属制成,通过机械加工和铸造方法一次加工成型,不再进行重复的模具制作或砂箱制作的劳动,不再使用铸造辅助材料(铸造砂、泡沫材料等),模具可使用几千次以上,使用寿命长,省工省时,大大减轻了工人的劳动强度。
The utility model discloses a metal-type hammer mold. The mold is composed of two identical mold bodies. The mold body is made of metal and includes two hammer mold cavities arranged symmetrically. The two hammer mold cavities The upper part communicates with each other through an inner runner, and a straight runner is provided between the two hammerhead cavities, and the straight runner communicates with the inner runner. The metal type mold of the utility model is made of metal, and is processed and formed by machining and casting methods at one time, without repeated mold making or sand box making labor, and casting auxiliary materials (casting sand, foam materials, etc.) are no longer used , The mold can be used more than thousands of times, has a long service life, saves labor and time, and greatly reduces the labor intensity of workers.
Description
技术领域technical field
本实用新型涉及锤头铸造技术领域,尤其涉及一种金属型锤头模具。The utility model relates to the technical field of hammer head casting, in particular to a metal type hammer head mould.
背景技术Background technique
现有锤头生产技术均需采用木模型砂型或泡沫模具砂型成型,再进行铁水浇注形成锤头铸件。砂箱或者模型只能使用一次,每一件产品均要重复进行模具制作或砂箱的制作工作,存在大量的重复劳动,且需要模具制作、碾砂机、混砂机、砂箱成型等辅助机械设备、铸造辅助材料和多道工序才能完成,质量波动大,产量低,工人劳动强度大,辅助材料(铸造砂、泡沫等)用量大污染环境,生产成本高。Existing hammer head production technology all needs to adopt wooden model sand mold or foam mold sand mold molding, carries out molten iron pouring to form hammer head casting again. The sand box or model can only be used once, and each product needs to be repeatedly mold-made or sand-box-made. There is a lot of duplication of labor, and it needs mold making, sand mill, sand mixer, sand box forming, etc. Mechanical equipment, casting auxiliary materials and multiple processes can only be completed, the quality fluctuates greatly, the output is low, the labor intensity of workers is high, the amount of auxiliary materials (foundry sand, foam, etc.) pollutes the environment, and the production cost is high.
实用新型内容Utility model content
本实用新型主要是解决现有技术中所存在的技术问题,从而提供一种寿命长,可重复使用且劳动强度低的金属型锤头模具。The utility model mainly solves the technical problems existing in the prior art, thereby providing a metal hammer head mold with long service life, reusability and low labor intensity.
本实用新型的上述技术问题主要是通过下述技术方案得以解决的:The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions:
本实用新型的金属型锤头模具,该模具由相同的两模体拼合而成,所述模体由金属制成且包括对称设置的两锤头型腔,两所述锤头型腔的上部通过一内浇道相互连通,以及两所述锤头型腔之间还设有一直浇道,所述直浇道与所述内浇道相连通。The metal type hammer head mold of the present utility model is composed of the same two mold bodies. The mold body is made of metal and includes two hammer head cavities arranged symmetrically. The upper parts of the two hammer head cavities A sprue communicates with each other, and a straight sprue is provided between the two hammerhead cavities, and the sprue communicates with the inrunner.
进一步地,所述模体上设有多个定位孔和锁紧孔,所述两模体通过定位销和螺钉分别穿过所述定位孔和锁紧孔进行拼合。Further, the mold body is provided with a plurality of positioning holes and locking holes, and the two mold bodies are joined together through positioning pins and screws respectively passing through the positioning holes and locking holes.
进一步地,所述定位孔和锁紧孔的数量分别为四个,且对称的分布在所述模体的左右两侧。Further, the number of the positioning holes and the locking holes are four respectively, and they are symmetrically distributed on the left and right sides of the mold body.
进一步地,所述模体的材质为铸铁或铸钢。Further, the material of the mold body is cast iron or cast steel.
与现有技术相比,本实用新型的优点在于:该金属型锤头模具采用金属制成,通过机械加工和铸造方法一次加工成型,不再进行重复的模具制作或砂箱制作的劳动,不再使用铸造辅助材料(铸造砂、泡沫材料等),模具可使用几千次以上,使用寿命长,省工省时,大大减轻了工人的劳动强度。Compared with the prior art, the utility model has the advantages that: the metal-type hammer head mold is made of metal, and is processed and formed by machining and casting at one time, and no repeated mold making or sand box making is required. Using casting auxiliary materials (casting sand, foam materials, etc.), the mold can be used more than thousands of times, with a long service life, saving labor and time, and greatly reducing the labor intensity of workers.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型的金属型锤头模具的模体的主视图;Fig. 1 is the front view of the die body of the metal mold of the utility model;
图2是图1沿A-A线的剖视图。Fig. 2 is a sectional view along line A-A of Fig. 1 .
附图标记说明:1、模体,2、锤头型腔,3、内浇道,4、直浇道,5、定位孔,6、锁紧孔。Explanation of reference numerals: 1. Die body, 2. Hammer head cavity, 3. Inner runner, 4. Sprue, 5. Positioning hole, 6. Locking hole.
具体实施方式Detailed ways
下面结合附图对本实用新型的优选实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, so as to make a clearer definition of the protection scope of the utility model.
参阅图1-2所示,本实用新型的金属型锤头模具,该模具由相同的两模体1拼合而成,模体1由金属制成,该金属优选为灰口铁或铸钢。该模体1包括对称设置的两锤头型腔2,该型腔2的尺寸随不同型号的锤头的尺寸变化而变化,具体的,两锤头型腔2的上部通过一内浇道3相互连通,以及两锤头型腔2之间还设有一直浇道4,直浇道4与内浇道3相连通。通过直浇道4同时对两个锤头型腔2进行浇注,提高了工作效率。Referring to shown in Fig. 1-2, metal mold of the present utility model, this mold is spliced by identical two
本实用新型中,该锤头模具的脱模斜度为3-5度,且该模具的模体上设有多个定位孔5和锁紧孔6,两模体1通过定位销和螺钉分别穿过定位孔5和锁紧孔6进行拼合。优选的,定位孔5和锁紧孔6的数量分别为四个,其对称的分布在模体1的左右两侧。In the utility model, the demoulding slope of the hammer head mold is 3-5 degrees, and the mold body of the mold is provided with a plurality of positioning
综上所述,本实用新型具有以下优点:In summary, the utility model has the following advantages:
1)、本实用新型的金属型模具可采用机械加工和铸造方法一次加工成型。1) The metal mold of the present utility model can be formed by one-time machining and casting.
2)、不再使用铸造辅助材料(铸造砂、泡沫材料等),减少了辅助设备和材料的使用,保护了环境,减少了对资源的消费,是绿色环保的生产技术。2) No longer use casting auxiliary materials (casting sand, foam materials, etc.), which reduces the use of auxiliary equipment and materials, protects the environment, and reduces the consumption of resources. It is a green and environmentally friendly production technology.
3)、不再需要模具制作、碾砂、混砂机、砂箱成型等工序,减少了生产工序,大大减轻了工人的劳动强度。3) There is no need for mold making, sand grinding, sand mixer, sand box molding and other processes, which reduces the production process and greatly reduces the labor intensity of workers.
4)、模具可使用几千次以上,使用寿命长。4) The mold can be used more than thousands of times and has a long service life.
5)、在技术上与经济上:(1)金属型模具生产的铸件,其机械性能比砂型铸件高。同样合金,其抗拉强度平均可提高约25%,屈服强度平均提高约20%;(2)铸件的精度和表面光洁度比砂型铸件高,而且质量和尺寸稳定;(3)铸件的工艺收得率高,液体金属耗量减少,一般可节约15~30%;(4)不用砂或者少用砂,一般可节约造型材料80~100%;此外,金属型铸造的生产效率高;使铸件产生缺陷的原因减少;工序简单,易实现机械化和自动化。5) Technically and economically: (1) The mechanical properties of castings produced by metal molds are higher than those of sand castings. For the same alloy, the tensile strength can be increased by about 25% on average, and the yield strength can be increased by about 20% on average; (2) The precision and surface finish of the casting are higher than that of the sand casting, and the quality and size are stable; (3) The process of the casting is harvested High efficiency, reduced liquid metal consumption, generally can save 15-30%; (4) No sand or less sand is used, generally 80-100% of molding materials can be saved; in addition, the production efficiency of metal mold casting is high; The causes of defects are reduced; the process is simple, and it is easy to realize mechanization and automation.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书所限定的保护范围为准。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any change or replacement that is not thought of through creative work should be covered within the scope of protection of the utility model . Therefore, the protection scope of the present utility model should be determined by the protection scope defined in the claims.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320620783.4U CN203592114U (en) | 2013-10-09 | 2013-10-09 | Metal mold hammer head mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320620783.4U CN203592114U (en) | 2013-10-09 | 2013-10-09 | Metal mold hammer head mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203592114U true CN203592114U (en) | 2014-05-14 |
Family
ID=50673062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320620783.4U Expired - Fee Related CN203592114U (en) | 2013-10-09 | 2013-10-09 | Metal mold hammer head mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203592114U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108738316A (en) * | 2016-02-10 | 2018-11-02 | Ksm铸造集团有限公司 | Gravity Permanent-Mold Casting Process method and metal mold for manufacturing casting |
-
2013
- 2013-10-09 CN CN201320620783.4U patent/CN203592114U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108738316A (en) * | 2016-02-10 | 2018-11-02 | Ksm铸造集团有限公司 | Gravity Permanent-Mold Casting Process method and metal mold for manufacturing casting |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204657416U (en) | A kind of combined type Mould for casting ball | |
| CN201300190Y (en) | Sand mold device for cluster casting of hammer heads | |
| CN102806310B (en) | Metal component casting process | |
| CN205008543U (en) | Sand mould structure of automotive brake caliper support | |
| CN106623795A (en) | Running and feeding system on DISA line of small-size cylinder gray iron castings and design method of running and feeding system | |
| CN202877483U (en) | Medium-small type and large-batch steel casting production and casting mould | |
| CN203592114U (en) | Metal mold hammer head mould | |
| CN103240390A (en) | Iron-typed cast ball die | |
| CN102672113A (en) | Method for pouring copper alloy neck mould of glass mould by using single resin sand box | |
| CN204220934U (en) | A kind of many valve gated molds | |
| CN204770593U (en) | Spiral water channel psammitolite structure | |
| CN204565085U (en) | Matched moulds mould is used in a kind of embedded hub casting | |
| CN102756094A (en) | Casting process for cylinder sleeves | |
| CN102240795B (en) | Method for casting brake bottom plate blank for automobile, and casting mold used by method | |
| CN202963383U (en) | Large-sized aluminum bronze sleeve casting mold | |
| CN104741542A (en) | Casting method of girder having thin-walled cylinder and casting mold | |
| CN103111586A (en) | Large-size aluminum bronze sleeve pouring die | |
| CN108080567B (en) | Water-cooling sand core mold for exhaust pipe | |
| CN203621405U (en) | Girder casting die with thin-walled tube | |
| CN103252447A (en) | Casting sand mould of connection piece | |
| CN103464692B (en) | A kind of casting method of tubular cast | |
| CN206912214U (en) | A mold sprue for high pressure casting | |
| CN201913182U (en) | Half-mold full-casting vertical casting type cast single-side mold plate | |
| CN101628322B (en) | a casting pattern | |
| CN105834359A (en) | Casting mold of gravity casting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140514 Termination date: 20141009 |
|
| EXPY | Termination of patent right or utility model |