A kind of cable intermediate joint solderable conductor connection device
Technical field
The utility model belongs to cable production equipment technical field, is specifically related to the welder of cable, conductor tab in the integral solder of conductor or cable production process while being mainly applicable to heavy in section finished cable transition joint.
Background technology
In submarine cable manufacture and cable construction process or in cable production process, need to carry out whole cable joint, wherein cable conductor joint is one of critical process, conductor welding manner is generally two kinds: the first is solid conductor butt welding, with two terminations of large current flow heats, and relatively exert pressure, make it molten solder together; The second is the welding of stranded conductor, conventionally has again two kinds of methods: the first is cold welding, at normal temperatures, utilizes pressure to make the metal end face of two conductors that wish connects produce plastic deformation, then connects until reach firmly welding requirements with aluminium hydraulic pressed connecting pipe; The second is silver soldering method, is with silver solder, conductor two ends to be welded, and is mainly used in the bunch that external diameter is less, multiple twisted wire welding.
Because electric cable with large cross-section conductor is by many copper or aluminium single line is stranded forms, than single conductor softness, exert pressure and can make end face mutually squeeze twisting strain, cannot directly realize upset butt welding and cold welding.Simultaneously because sectional area is large, directly carry out silver soldering method effect poor.Therefore,, in order to make conductor tab safe and reliable, present method is to adopt low-resistance silver solder, the mode of layering misconnection.
There is following problem in conventional cable conductor welder at present: 1, welder insufficiency, be conventionally only applicable to production process, and be not suitable for all kinds of production or construction site; 2, cable is fixing not firm, causes welding position undesirable; The heat producing while 3, welding causes conductor insufficient strength and periphery insulator because of the post-cure of being heated, and affects insulation property.
Summary of the invention
The purpose of this utility model is to provide a kind of cable intermediate joint solderable conductor connection device, strengthens the fix tightly soundness to cable, the radiating condition while improving welding, the applicability of increase device.
The technical solution of the utility model is as follows:
A kind of cable intermediate joint solderable conductor connection device, comprises jig and the welding bearing being arranged on, and on welding bearing, weld mold is installed.Described welding bearing has mobile welding bearing and fixing welding bearing, fixing welding bearing is fixedly mounted on jig, mobile welding bearing is arranged on jig movably by leading screw, mobile welding bearing and fixing welding bearing positioned opposite, the nib axial line of mobile welding bearing (3) and the upper weld mold of installing of fixing welding bearing (4) overlaps.
Described leading screw is arranged on jig by two relative riser levels, and there is handle one end of leading screw.A riser is simultaneously as the fixing connecting plate that welds bearing and jig.
Further, be provided with two one slide rails parallel with leading screw also between two risers, slide rail lays respectively at screw mandrel both sides, and mobile welding bearing is arranged on slide rail.The horizontal level of described two one slide rails is lower than leading screw, and three forms isoceles triangle relation.
Further be arranged in addition 2 stripped nuts on fixing welding bearing, for fixing the position of two slide rails, and be convenient to dismounting.
Further again, described weld mold is comprised of cover half, pressing mold and pressing mold open-and-close mechanism, and described cover half is arranged on welding bearing, and pressing mold is connected with pressing mold open-and-close mechanism, by pressing mold open-and-close mechanism, is driven, and pressing mold open-and-close mechanism is arranged on welding bearing.In described pressing mold, have cooling-water duct, two ends are provided with cooling water connector.
In addition, described jig is casing form, and place tool case is arranged at bottom, and bottom is provided with the wheel of wheel and strap brake.
This device is the improvement of doing on the basis of existing cable conductor welder, and it can well solve problem:
1, on movable welding platform, there are riser and stripped nut, separately have screw mandrel and slide rail triangular in shape, strengthened the fastness of cable.
2, pressing mold is hollow form, and there is waterpipe jointing at two ends, passes to running water, can take away the heat in welding process, reduces the temperature of welding conductors, reduces the impact on periphery insulation.
3, existing solderable conductor connection device is only applicable to production process, and in the device after improvement, instrument and material can be positioned in device, in bottom of device, has wheel can arbitrarily be pushed to any workplace, is not subject to site influence.
accompanying drawing explanation:
Fig. 1 is the structural representation of this device;
Fig. 2 is the end view of Fig. 1;
In figure: 1 handle; 2 risers; 3 move welding bearing; 4 fixing welding bearings; 5 stripped nuts; 6 pressing molds; 7 cover half; 8 screw mandrels; 9 slide rails; 10 jigs; 11 wheels; The wheel of 12 strap brakes.
Embodiment
Below in conjunction with drawings and Examples, this cable intermediate joint is elaborated with solderable conductor connection device: '
Referring to Fig. 1 and Fig. 2: this device by move can jig 10 and welding tooling mounted thereto etc. form.
1, jig 10: wheel and platform body by 2 wheels, 2 strap brakes form.Described platform body is casing form, and the casing of place tool is arranged at bottom, and bottom is provided with the wheel 12 of wheel 11 and strap brake.
Operation principle: promote jig, wheel 11 can move to this device the working region that need carry out cable joint or conductor tab, 2 cables or the conductor of intending joint are positioned over respectively in the weld mold 7 in mobile welding bearing 3 and fixing welding bearing 4, the wheel 12 of locking belt brake, just can fix welder.
Platform body is comprised of several pillars and base plate, forms a glove compartment, welds instrument used or material and can be placed on base plate standby.
2, welding tooling:
Welding tooling comprises that 8,2 slide rails 9 of 2,13,1 fixing welding bearing of mobile welding bearing of 1,2 risers of 3 handles, 4,2 stripped nuts water through pressing mold 6,2 cover 7,1 screw mandrel of cover half of 5,2 cover hollow form.
On jig, be installed with two risers 2 of positioned opposite and between two risers level leading screw 8 and two one slide rails 9 are installed, leading screw is parallel with two one slide rails, slide rail lays respectively at screw mandrel both sides, and the horizontal level of two one slide rails is lower than leading screw, and three forms isoceles triangle relation.One end mounting handle 1 of leading screw 8.
Fixing welding bearing 4 fixedly mounts therein on a riser 2, and fixing welding bearing 4 is connected with jig by this riser.
Mobile welding bearing 3 is arranged on leading screw 8 and slide rail 9, can on jig, move.
Mobile welding bearing 3 and fixing welding bearing 4 positioned opposite, be both provided with weld mold, and two covers overlap holding by the axial line of the nib of welding cable of weld mold.
The structure of two cover weld molds is identical, cover half 7, pressing mold 6 and pressing mold open-and-close mechanism, consists of, and cover half 7 and pressing mold 6 matched moulds form and clamp by the nib of welding cable.Cover half 7 is fixedly mounted on welding bearing separately, and pressing mold 6 upper ends are connected with pressing mold open-and-close mechanism, by pressing mold open-and-close mechanism, is driven, and pressing mold open-and-close mechanism is arranged on welding bearing.
Wherein in pressing mold 6, be furnished with cooling-water duct, two ends are provided with cooling water connector.
In addition, be arranged in addition 2 stripped nuts 5 on fixing welding bearing 4, fix the position of two slide rails, and be convenient to dismounting.
Operation principle: by two cables or be arranged on mobile welding bearing 3 and fixing welding bearing 4 on cover half 7 in, pressing mold 6 closes.The handle 1 of rotary screw rod 8 ends, screw mandrel 8 rotates, and drives mobile welding bearing 3 to start to slide, and with this, regulates the joint distance of two end cables, after distance is set up, stripped nut 5, thus longitudinal relative position of attached cable or conductor.
The pressing mold open-and-close mechanism that rotates respectively more mobile welding bearing 3 and fixing welding bearing 4 upper ends, compresses cable by pressing mold, thus attached cable or conductor radial position.
Finally, running water pipe is connected to the cooling water connector place at pressing mold 6 two ends, opens running water, start welding operation.