CN203579179U - Mining automatic punching and shearing machine - Google Patents
Mining automatic punching and shearing machine Download PDFInfo
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- CN203579179U CN203579179U CN201320587329.3U CN201320587329U CN203579179U CN 203579179 U CN203579179 U CN 203579179U CN 201320587329 U CN201320587329 U CN 201320587329U CN 203579179 U CN203579179 U CN 203579179U
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- punching
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Abstract
The utility model provides a mining automatic punching and shearing machine. The mining automatic punching and shearing machine comprises a frame, a body, a hydraulic station and an electric control cabinet in which a PLC (Programmable Logic Control) program control system; the mining automatic punching and shearing machine is characterized in that the body is arranged on the upper part of the frame and composed of a punching device, a material pressing plate device and a shearing device, the punching device is arranged at the end of a feeding hole, while the shearing device is arranged at the end of a discharge hole, the material pressing plate device is arranged between the punching device and the shearing device, the punching device, the material pressing plate device and the shearing device are integrally fixed by a reinforcing plate and a bolt, and a return spring is arranged between the lower part of the body and the frame. The mining automatic punching and shearing machine has the beneficial effects that the puncher and the shearer are integrated, and the structure of the whole machine is ingenious, rational in design, beautiful in appearance, high in automation degree and simple in process, and also capable of completing the punching and shearing steps at a time to mold products. The mining automatic punching and shearing machine is simple and visual to operate, convenient to repair, steady in operation, high in safety, and also capable of improving the production efficiency, saving labor and reducing the labor intensity of the workers and the production cost.
Description
Technical field:
The utility model relates to a kind of mine equipment equipment, especially a kind of mining automatic punching cutter.
Background technology:
W steel band is a kind of New Mine support material, and W steel band adopts thickness 3-5mm width 180-320mm coiled steel plate, after clod wash becomes W steel band of model, at W steel band middle part, processes the W steel band that equates bolthole with anchor pole spacing in the rows.W steel band can with various anchor pole common combination anchor disc carriers, W steel band forms a monocoque structure by W steel band disperseing many anchor poles to be tied, W steel band is widely used in coal mine down-hole tunnel, the roadway support of working face open-off cut eye, chamber and other field, better to processing unstable country rock effect.At present, the processing mode of known W steel band mostly adopts the mode of processing step by step according to manufacturing procedure, first steel band is put into and on pressure shaping machine, is processed into W steel band, again the W steel band after machine-shaping is put on cutter, the section of cutting into according to actual needs, is then put into perforating press every section of W steel band and carries out punching.The operation of processing mode is very complicated like this, and the operating personnel that need are many, and labor strength is large, takies large number quipments, has improved production cost, and long processing time, and production efficiency is low.
Summary of the invention:
The purpose of this utility model is to provide that a kind of automaticity is high, and operation is simple, can enhance productivity, the mining automatic punching cutter reducing production costs.
For achieving the above object, the technical solution adopted in the utility model is:
A kind of mining automatic punching cutter, comprise the electrical control cubicles of frame, fuselage, Hydraulic Station and inside PLC program control system, it is characterized in that: described fuselage is located at the top of frame, by hole punched device, holding pad device and shear, formed, described hole punched device, holding pad device and shear are reinforced plate and bolt is fixing as a whole, between underbelly and frame, is provided with back-moving spring.
According to described mining automatic punching cutter, it is characterized in that: described hole punched device is located at charging aperture one end, by its top, the steel plate of bottom and left and right sides wall surrounds an inner chamber, its top is fixed with oil cylinder, the bottom of oil cylinder is connected with a slide block by piston rod, slide block is placed in the inner chamber of hole punched device, the middle part of two sides of slide block is longitudinally provided with guide rod, with fall on the relative left and right internal chamber wall of bar to be respectively provided with a guide groove, the bottom of slide block is bolted a drift, intracavity bottom is fixed a die backing plate, on die backing plate, be bolted mould, the die hole of mould is vertically relative with drift, the steel plate lower outside of hole punched device left and right sides wall is respectively provided with a guide wheel, one of them is for to be supported on the sharp face guide rail of frame with the guide wheel of groove, another is supported on the flat guide of frame for plane guide wheel.
According to described mining automatic punching cutter, it is characterized in that: described shear is located at one end of discharging opening, by the steel plate of its top, bottom and left and right sides wall, surround an inner chamber, its top is fixed with oil cylinder, the bottom of oil cylinder is connected with a slide block by piston rod, slide block is placed in the inner chamber of shear, the lower end of described slide block is provided with upper cutter, a lower cutter backing plate is fixed in the bottom of inner chamber, lower cutter backing plate is provided with lower cutter fixed head, on described lower cutter fixed head, lower cutter is installed; The steel plate lower outside of shear left and right sides wall is respectively provided with a guide wheel, and one of them is for to be supported on the sharp face guide rail of frame with the guide wheel of groove, and another is supported on the flat guide of frame for plane guide wheel.
According to described mining automatic punching cutter, it is characterized in that: described holding pad device is located in the middle of hole punched device and shear, by the steel plate of its top, bottom and left and right sides wall, surround an inner chamber, its top is fixed with oil cylinder, the bottom of oil cylinder is connected with a slide block by piston rod, slide block is placed in the inner chamber of hole punched device, and the lower end of slide block is provided with holding pad.
According to described mining automatic punching cutter, it is characterized in that: described frame consists of upper frame, frame leg and horizontal support, upper frame, frame leg and horizontal support be the channel-section steel that support force is strong, hardness is large with material, its connected mode is welding, at a circular metal backing plate of the lower end of each frame leg welding, each metal caul is provided with a bolt hole, be convenient to fixed frame, on a long limit of upper frame, be provided with flat guide, on another long limit of upper frame, be provided with sharp face guide rail.
According to described mining automatic punching cutter, it is characterized in that: described Hydraulic Station is connected with the upper and lower oil pocket of three oil cylinders respectively by petroleum pipeline, and by the lifting of the PLC programme-control piston rod in electrical control cubicles.
The beneficial effects of the utility model are, perforating press and cutter united two into one, and complete machine structure exquisiteness, reasonable in design, good looking appearance, automaticity is high, and operation is simple, can once complete punching and cut off operation, by product machine-shaping.Simple and direct-viewing operation, easy to maintenance, operate steadily, safe, can enhance productivity, save manpower, reduce labor strength and production cost.
Accompanying drawing explanation:
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is side-looking structural representation of the present utility model.
Fig. 2 is main TV structure schematic diagram of the present utility model.
Fig. 3 is backsight structural representation of the present utility model.
The electrical control cubicles of 1 frame, 2 Hydraulic Stations, 3 inside PLC program control systems, 4 hole punched devices, 5 holding pad devices, 6 shears, 7 oil cylinders, 8 piston rods, 9 slide blocks, 10 drifts, 11 moulds, 12 die backing plates, 13 lower cutter backing plates, 14 lower cutters, 15 plane guide wheels, 16 guide wheels with groove, 17 flat guides, 18 sharp face guide rails, 19 back-moving springs, 20 petroleum pipelines in figure.
The specific embodiment:
As shown in Figure 1, 2, 3, a kind of mining automatic punching cutter, comprise the electrical control cubicles 3 of frame 1, fuselage, Hydraulic Station 2 and inside PLC program control system, it is characterized in that: described fuselage is located at the top of frame 1, hole punched device 4, holding pad device 5 and shear 6, consist of, described hole punched device 4, holding pad device 5 and shear 6 are reinforced plate and bolt is fixing as a whole.Hole punched device 4 is located at charging aperture one end, by its top, the steel plate of bottom and left and right sides wall surrounds an inner chamber, its top is fixed with oil cylinder 7, the bottom of oil cylinder 7 is connected with a slide block 9 by piston rod 8, slide block 9 is placed in the inner chamber of hole punched device 4, the middle part of two sides of slide block 9 is longitudinally provided with guide rod, with fall on the relative left and right internal chamber wall of bar to be respectively provided with a guide groove, the bottom of slide block 9 is bolted a drift 10, intracavity bottom is fixed a die backing plate 12, on die backing plate 12, be bolted mould 11, the die hole of mould 11 is vertically relative with drift 10, the steel plate lower outside of hole punched device 4 left and right sides walls is respectively provided with a guide wheel, one of them is for to be supported on the sharp face guide rail 18 of frame 1 with the guide wheel 16 of groove, another is supported on the flat guide 17 of frame 1 for plane guide wheel 15.Shear 6 is located at one end of discharging opening, by the steel plate of its top, bottom and left and right sides wall, surround an inner chamber, its top is fixed with oil cylinder 7, the bottom of oil cylinder 7 is connected with a slide block 9 by piston rod 8, slide block 9 is placed in the inner chamber of shear 6, and the lower end of described slide block 9 is provided with upper cutter, and a lower cutter backing plate 13 is fixed in the bottom of inner chamber, lower cutter backing plate 13 is provided with lower cutter fixed head, on described lower cutter fixed head, lower cutter 14 is installed; The steel plate lower outside of shear 6 left and right sides walls is respectively provided with a guide wheel, and one of them is for to be supported on the sharp face guide rail 18 of frame 1 with the guide wheel 16 of groove, and another is supported on the flat guide 17 of frame 1 for plane guide wheel 15.Holding pad device 5 is located in the middle of hole punched device 4 and shear 6, by the steel plate of its top, bottom and left and right sides wall, surround an inner chamber, its top is fixed with oil cylinder 7, the bottom of oil cylinder 7 is connected with a slide block 9 by piston rod 8, slide block 9 is placed in the inner chamber of hole punched device 4, and the lower end of slide block 9 is provided with holding pad.Frame 1 consists of upper frame, frame 1 leg and horizontal support, upper frame, frame 1 leg and horizontal support be the channel-section steel that support force is strong, hardness is large with material, its connected mode is welding, at a circular metal backing plate of the lower end of each frame 1 leg welding, each metal caul is provided with a bolt hole, be convenient to fixed frame 1, on a long limit of upper frame, be provided with flat guide 17, on another long limit of upper frame, be provided with sharp face guide rail 18.Hydraulic Station 2 is connected with the upper and lower oil pocket of three oil cylinders 7 respectively by petroleum pipeline 20, and by the lifting of the PLC programme-control piston rod 8 in electrical control cubicles.
Operation principle and operating process: steel band is after pressure shaping is machined to W steel band, from drift 10 belows, successively enter hole punched device 4, holding pad device 5 and shear 6, when W steel band need the position of punching run to drift 10 under time, rotary encoder on pressure shaping machine passes to the PLC program control system in electrical control cubicles by punching information, PLC program control system is oil-filled to the top tank of hole punched device 4 and holding pad device 5 top oil cylinders 7 by Hydraulic Station 2, the piston rod 8 of two fuel tanks drives holding pad and drift 10 to move vertically downward, holding pad is pushed down W steel band, drift 10 carries out punching to W steel band, after having moved, PLC program control system is oil-filled to the lower fuel tank of hole punched device 4 and holding pad device 5 top oil cylinders 7 by Hydraulic Station 2, the piston rod 8 of two oil cylinders 7 drives holding pad and drift 10 to move vertically upward, return original position, thereby complete a punching action, then repeat punching action.When W steel band both arrives measured length through the length of cutting knife, rotary encoder passes to the PLC program control system in electrical control cubicles by punching information, PLC program control system is oil-filled to the top tank of shear 6 and holding pad device 5 top oil cylinders 7 by Hydraulic Station 2, the piston rod 8 of two fuel tanks drives holding pad and cutting knife to move vertically downward, holding pad is pushed down W steel band, cutting knife cuts off W steel band, after having moved, PLC program control system is oil-filled to the lower fuel tank of shear 6 and holding pad device 5 top oil cylinders 7 by Hydraulic Station 2, the piston rod 8 of two fuel tanks drives holding pad and cutting knife to move vertically upward, return original position, thereby complete one and cut off action.At the process middle machine body of punching and cut-out along with W steel band continues operation forward, the direction of guide wheel control fuselage operation in running, after punching and cutting off move, fuselage runs to original position under the pulling force of back-moving spring 19, waits pending next action.
Claims (5)
1. a mining automatic punching cutter, comprise the electrical control cubicles of frame, fuselage, Hydraulic Station and inside PLC program control system, it is characterized in that: described fuselage is located at the top of frame, by hole punched device, holding pad device and shear, formed, described hole punched device, holding pad device and shear are reinforced plate and bolt is fixing as a whole, between underbelly and frame, is provided with back-moving spring.
2. mining automatic punching cutter according to claim 1, it is characterized in that: described hole punched device is located at charging aperture one end, by its top, the steel plate of bottom and left and right sides wall surrounds an inner chamber, its top is fixed with oil cylinder, the bottom of oil cylinder is connected with a slide block by piston rod, slide block is placed in the inner chamber of hole punched device, the middle part of two sides of slide block is longitudinally provided with guide rod, with fall on the relative left and right internal chamber wall of bar to be respectively provided with a guide groove, the bottom of slide block is bolted a drift, intracavity bottom is fixed a die backing plate, on die backing plate, be bolted mould, the die hole of mould is vertically relative with drift, the steel plate lower outside of hole punched device left and right sides wall is respectively provided with a guide wheel, one of them is for to be supported on the sharp face guide rail of frame with the guide wheel of groove, another is supported on the flat guide of frame for plane guide wheel.
3. mining automatic punching cutter according to claim 1, it is characterized in that: described shear is located at one end of discharging opening, by the steel plate of its top, bottom and left and right sides wall, surround an inner chamber, its top is fixed with oil cylinder, the bottom of oil cylinder is connected with a slide block by piston rod, slide block is placed in the inner chamber of shear, the lower end of described slide block is provided with upper cutter, a lower cutter backing plate is fixed in the bottom of inner chamber, lower cutter backing plate is provided with lower cutter fixed head, on described lower cutter fixed head, lower cutter is installed; The steel plate lower outside of shear left and right sides wall is respectively provided with a guide wheel, and one of them is for to be supported on the sharp face guide rail of frame with the guide wheel of groove, and another is supported on the flat guide of frame for plane guide wheel.
4. mining automatic punching cutter according to claim 1, it is characterized in that: described holding pad device is located in the middle of hole punched device and shear, by the steel plate of its top, bottom and left and right sides wall, surround an inner chamber, its top is fixed with oil cylinder, the bottom of oil cylinder is connected with a slide block by piston rod, slide block is placed in the inner chamber of hole punched device, and the lower end of slide block is provided with holding pad.
5. according to the described mining automatic punching cutter of claim 1, it is characterized in that: described frame consists of upper frame, frame leg and horizontal support, upper frame, frame leg and horizontal support be channel-section steel with material, its connected mode is welding, at a circular metal backing plate of the lower end of each frame leg welding, each metal caul is provided with a bolt hole, is convenient to fixed frame, on a long limit of upper frame, be provided with flat guide, on another long limit of upper frame, be provided with sharp face guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320587329.3U CN203579179U (en) | 2013-09-12 | 2013-09-12 | Mining automatic punching and shearing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320587329.3U CN203579179U (en) | 2013-09-12 | 2013-09-12 | Mining automatic punching and shearing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203579179U true CN203579179U (en) | 2014-05-07 |
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ID=50577151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320587329.3U Expired - Fee Related CN203579179U (en) | 2013-09-12 | 2013-09-12 | Mining automatic punching and shearing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203579179U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104440100A (en) * | 2013-09-12 | 2015-03-25 | 滕州市聚鑫机械制造有限公司 | Mining automatic hole punching shearing machine |
| CN110899552A (en) * | 2019-12-03 | 2020-03-24 | 沧州匠人机械设备有限公司 | Square column buckle forming equipment and method thereof |
-
2013
- 2013-09-12 CN CN201320587329.3U patent/CN203579179U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104440100A (en) * | 2013-09-12 | 2015-03-25 | 滕州市聚鑫机械制造有限公司 | Mining automatic hole punching shearing machine |
| CN110899552A (en) * | 2019-12-03 | 2020-03-24 | 沧州匠人机械设备有限公司 | Square column buckle forming equipment and method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140507 Termination date: 20140912 |
|
| EXPY | Termination of patent right or utility model |