CN203578415U - Novel single-drive aluminium alloy wire drawing system - Google Patents
Novel single-drive aluminium alloy wire drawing system Download PDFInfo
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- CN203578415U CN203578415U CN201320668261.1U CN201320668261U CN203578415U CN 203578415 U CN203578415 U CN 203578415U CN 201320668261 U CN201320668261 U CN 201320668261U CN 203578415 U CN203578415 U CN 203578415U
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- bracing wire
- wire
- aluminium alloy
- alloy wire
- wire drawing
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 67
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 60
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 238000005096 rolling process Methods 0.000 claims abstract description 5
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000010079 rubber tapping Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 abstract description 6
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model relates to the field of wire drawing and in particular relates to a novel single-drive aluminium alloy wire drawing system. The novel single-drive aluminium alloy wire drawing system comprises a pay-off rack, a single-drive aluminium alloy wire drawing machine, a wire storage device, a take-up device, a wire drawing liquid box and a dog pointing and stringing-up machine, wherein the single-drive aluminium alloy wire drawing machine is arranged at one end of the pay-off rack; the wire drawing liquid box is arranged between the pay-off rack and the single-drive aluminium alloy wire drawing machine; the dog pointing and stringing-up machine is arranged on one side of the single-drive aluminium alloy wire drawing machine. The novel single-drive aluminium alloy wire drawing system has the advantages that one wire drawing box is formed by two drum wheels; users can select the wire drawing modulus according to the practical situation; wire drawing box covers are divided into two layers, the inner layers are formed by two stainless steel doors, upper stainless steel plates turn upwards and lateral stainless steel plates turn downwards when in unscrewing, and the upper stainless steel plates turn downwards and the lateral stainless steel plates turn upwards when in closing; the covers are manually opened and closed, and the outer layers are formed by aluminium alloy rolling doors.
Description
Technical field
The utility model relates to bracing wire field, specifically a kind of novel single-drive aluminium alloy wire drawing system.
Background technology
Existing aluminium alloy dry type drawing machine does not adopt cold oil to draw aluminum steel exactly in bracing wire process.Weak point is exactly that pull wire speed is slow, and wire rod end product quality is unstable.Finished wire rod temperature is very high.If number of patent application is CN200920080946.8, the applying date is 2009-05-19, name is called the utility model patent of " bracing wire of bi-motor aluminium alloy ", and its technical scheme is: the utility model belongs to drawing machine field, is a kind of in-line arrangement aluminum alloy wire-drawing machine concretely.Double-motor aluminum alloy wire stretcher, comprises drum, bracing wire die holder, main motor and constant speed wheel, it is characterized in that constant speed wheel is driven by constant speed turbin generator, and drum is driven by main motor, and constant speed turbin generator is direct current generator.Although it is constant speed wheel drive that above-mentioned utility model adopts independently motor, constant speed wheel can be combined with drum, because still not adopting cold oil, it does not draw aluminum steel, thus exist pull wire speed low, the problem that productivity ratio is not high.
Summary of the invention
Low in order to overcome the pull wire speed that existing aluminum alloy wire-drawing machine exists, the problem that productivity ratio is not high, proposes the novel single-drive aluminium alloy wire drawing system that a kind of pull wire speed is fast and productivity ratio is high now especially.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of novel single-drive aluminium alloy wire drawing system, it is characterized in that: comprise that pay off rack, single-drive aluminum alloy wire-drawing machine, wire storage device, take-up, bracing wire liquid case and dog wear mould machine, described pay off rack one end is provided with single-drive aluminum alloy wire-drawing machine, between pay off rack and single-drive aluminum alloy wire-drawing machine, be provided with bracing wire liquid case, in a side of single-drive aluminum alloy wire-drawing machine, be provided with dog and wear mould machine, one end at described single-drive aluminum alloy wire-drawing machine is provided with wire storage device, in described wire storage device one end, is provided with take-up, described single-drive aluminum alloy wire-drawing machine comprises a plurality of bracing wire casings, a plurality of bracing wire drums of bracing wire casing are taken turns and be positioned to constant speed, described constant speed wheel is connected with constant-seed motor, described each bracing wire drum is all singly connected with bracing wire motor, between described bracing wire motor and bracing wire drum, be provided with decelerator, between described adjacent bracing wire drum, be provided with tenslator, in described bracing wire casing, bracing wire oil is set, the latter half of described bracing wire drum is immersed in bracing wire oil, described bracing wire casing front end is also provided with bracing wire die holder, wire-drawing wheel is arranged on bracing wire die holder, described bracing wire box back is provided with support, on support, be provided with bearing, bracing wire main shaft and disc, on described bracing wire casing, be provided with rapid liquid inlet valve and spray hole, pull box body side surface is provided with overflow ducts, in the bottom of bracing wire casing, be provided with tapping rotary valve.
Described bracing wire casing is double-layer structure, and internal layer comprises two fan doors, and skin is rolling screen door.
Described pay off rack is column pay off rack.
Described wire storage device is oscillating rod type wire storage device.
Described take-up is single-deck take-up.
It is to wear mould machine with the dog of orthoscopic drawing that described dog is worn mould machine.
Described bracing wire drum is 10, and described bracing wire casing is 5, and every two bracing wire drums are positioned in a bracing wire casing.
Described constant speed wheel is positioned at constant speed wheel casing.
Described constant speed wheel is connected with constant-seed motor by V belt, and described constant speed wheel top is provided with branching wheel, and the groove of described branching wheel is for rising as high as the banks.
Described a plurality of bracing wire drum is single-row arranges, and is and is obliquely installed.
The width of described constant speed wheel and bracing wire drum is 120mm.
The below of described bracing wire motor is provided with bracing wire base, and described bracing wire base comprises two small footprint that long base is other with being positioned at long base, and described bracing wire motor is connected by shaft coupling with decelerator.
Described tenslator includes cylinder, straining pulley, bearing, support, connecting rod and pull bar; Described cylinder is rack-mount, and described cylinder output is connected with pull bar, and described pull bar is connected with connecting rod by bearing, and described connecting rod one end is connected with straining pulley; Described pull bar comprises horizontal segment and tilting section, and described horizontal segment is connected with cylinder output, and horizontal segment is in level, and described tilting section is connected with bearing.
Described connecting rod is 15 ° around roll bearing swing amplitude.
The length of described connecting rod is 180-225mm.
Described bearing is deep groove ball bearing, and the internal diameter of described deep groove ball bearing is 25mm, and external diameter is 52mm, and the degree of depth is 15mm.
The utility model has the advantage of:
1, the single-drive aluminum alloy wire-drawing machine of native system is when drawing special-shaped wire section, because special-shaped wire section deflection can not be too large.And so bad control gearratio the utility model adopts each bracing wire drum to drive decelerator to drive drum by separate electrical motor, like this since gearratio can adjust gearratio according to special-shaped wire section mould.To adopt tenslator to adjust in real time gearratio size between every two groups of drums fricton-tight to guarantee between drum and wire rod.Adopting two groups of drums is one group of bracing wire casing, and user can select according to actual conditions bracing wire modulus, and the utility model pull box case is divided into two-layer, internal layer is that two fan stainless steel doors form, while turning on, top corrosion resistant plate upwards turns over, and side corrosion resistant plate turns over downwards, contrary while closing.Case is opened, and closes up and is manual operation.Skin is aluminium alloy roller shutter door.
2, bracing wire drum is Non-sliding type wire drawing with the mode that drawn wire does not produce sliding relation in bracing wire process.Each drum drives decelerator to drive by separate electrical motor.Between bracing wire drum, we have installed tenslator parts additional.When two drum gearratios and wire-drawing mould hole sectional area ratio variant be to adjust by way of compensation.In bracing wire process, drum and drawn wire do not have after sliding friction.Wire rod and drum synchronous operation, improved drum service life so greatly.
3, bracing wire drum of the present utility model is arranged in bracing wire casing.In bracing wire casing, have oil, bracing wire drum can be better cooling in oil.
4, the utility model is owing to having installed a minute wire carrier additional on bracing wire drum side, so it is overlapping mutually to avoid special-shaped wire section to occur in pulling process when the utility model can draw special-shaped wire section.
5, constant speed wheel bracing wire drum width of the present utility model changes present 120mm into by original 90mm.Draw like this special-shaped wire section and just can obtain the tension force larger than round line, the number of turns being wound around is also just more.
Accompanying drawing explanation
Fig. 1 is single-drive aluminum alloy wire-drawing machine system front view.
Fig. 2 is single-drive aluminum alloy wire-drawing machine system top view.
Fig. 3 is single-drive aluminum alloy wire-drawing machine front view.
Fig. 4 is single-drive aluminum alloy wire-drawing machine top view.
Fig. 5 is bracing wire motor driving structure schematic diagram.
Fig. 6 is tenslator structural representation.
In accompanying drawing: pay off rack 1, single-drive aluminum alloy wire-drawing machine 2, wire storage device 3, take-up 4, bracing wire liquid case 5, dog is worn mould machine 6.
The specific embodiment
Embodiment 1
Novel single-drive aluminium alloy wire drawing system comprises that pay off rack 1, single-drive aluminum alloy wire-drawing machine 2, wire storage device 3, take-up 4, bracing wire liquid case 5 and dog wear mould machine 6, described pay off rack 1 one end is provided with single-drive aluminum alloy wire-drawing machine 2, between pay off rack 1 and single-drive aluminum alloy wire-drawing machine 2, be provided with bracing wire liquid case 5, in a side of single-drive aluminum alloy wire-drawing machine 2, be provided with dog and wear mould machine 6, in one end of described single-drive aluminum alloy wire-drawing machine 2, be provided with wire storage device 3, in described wire storage device 3 one end, be provided with take-up 4; Described single-drive aluminum alloy wire-drawing machine 2 comprises a plurality of bracing wire casings 21, constant speed wheel 22 and is positioned at a plurality of bracing wire drums 23 of bracing wire casing 21, described constant speed wheel 22 is connected with constant-seed motor 24, described each bracing wire drum 23 is all singly connected with bracing wire motor 25, between described bracing wire motor 25 and bracing wire drum 23, be provided with decelerator 26, between described adjacent bracing wire drum 23, be provided with tenslator 27, in described bracing wire casing 21, bracing wire oil is set, the latter half of described bracing wire drum 23 is immersed in bracing wire oil.Bracing wire casing 21 front ends are also provided with bracing wire die holder, and wire-drawing wheel is arranged on bracing wire die holder, and described bracing wire casing 21 rear ends are provided with support, are provided with bearing, bracing wire main shaft and disc on support.On bracing wire casing 21, be provided with rapid liquid inlet valve and spray hole, bracing wire casing 21 sides are provided with overflow ducts, in the bottom of bracing wire casing 21, are provided with tapping rotary valve.Bracing wire casing 21 is double-layer structure, and internal layer comprises two fan doors, and skin is rolling screen door.
Embodiment 2
Novel single-drive aluminium alloy wire drawing system comprises that pay off rack 1, single-drive aluminum alloy wire-drawing machine 2, wire storage device 3, take-up 4, bracing wire liquid case 5 and dog wear mould machine 6, described pay off rack 1 one end is provided with single-drive aluminum alloy wire-drawing machine 2, between pay off rack 1 and single-drive aluminum alloy wire-drawing machine 2, be provided with bracing wire liquid case 5, in a side of single-drive aluminum alloy wire-drawing machine 2, be provided with dog and wear mould machine 6, in one end of described single-drive aluminum alloy wire-drawing machine 2, be provided with wire storage device 3, in described wire storage device 3 one end, be provided with take-up 4; Described single-drive aluminum alloy wire-drawing machine 2 comprises a plurality of bracing wire casings 21, constant speed wheel 22 and is positioned at a plurality of bracing wire drums 23 of bracing wire casing 21, described constant speed wheel 22 is connected with constant-seed motor 24, described each bracing wire drum 23 is all singly connected with bracing wire motor 25, between described bracing wire motor 25 and bracing wire drum 23, be provided with decelerator 26, between described adjacent bracing wire drum 23, be provided with tenslator 27, in described bracing wire casing 21, bracing wire oil is set, the latter half of described bracing wire drum 23 is immersed in bracing wire oil.Bracing wire casing 21 front ends are also provided with bracing wire die holder, and wire-drawing wheel is arranged on bracing wire die holder, and described bracing wire casing 21 rear ends are provided with support, are provided with bearing, bracing wire main shaft and disc on support.On bracing wire casing 21, be provided with rapid liquid inlet valve and spray hole, bracing wire casing 21 sides are provided with overflow ducts, in the bottom of bracing wire casing 21, are provided with tapping rotary valve.Bracing wire casing 21 is double-layer structure, and internal layer comprises two fan doors, and skin is rolling screen door.
Pay off rack 1 is column pay off rack; wire storage device 3 is oscillating rod type wire storage device; take-up 4 is single-deck take-up; dog is worn mould machine 6 for to wear mould machine with the dog of orthoscopic drawing; bracing wire drum 23 is 10; described bracing wire casing 21 is 5, and every two bracing wire drums 23 are positioned in a bracing wire casing 21, and constant speed wheel 22 is positioned at constant speed wheel casing 28.
A plurality of bracing wire drums 23 are single-row arranges, and is and is obliquely installed.
The width of constant speed wheel 22 and bracing wire drum 23 is 120mm.
The below of bracing wire motor 25 is provided with bracing wire base 29, and described bracing wire base 29 comprises two small footprint that long base is other with being positioned at long base, and described bracing wire motor 25 is connected by shaft coupling 210 with decelerator 26.
Described tenslator 27 includes cylinder 271, straining pulley 272, bearing 273, support, connecting rod 275 and pull bar 276; Described cylinder 271 is rack-mount, and described cylinder 271 outputs are connected with pull bar 276, and described pull bar 276 is connected with connecting rod 275 by bearing 273, and described connecting rod 275 one end are connected with straining pulley 272; Described pull bar 276 comprises horizontal segment and tilting section, described horizontal segment is connected with cylinder 271 outputs, and horizontal segment is in level, described tilting section is connected with bearing 273, and connecting rod 275 is 15 ° around bearing 273 amplitudes of fluctuation, and the length of connecting rod 275 is 180-225mm, bearing 273 is deep groove ball bearing 273, the internal diameter of described deep groove ball bearing 273 is 25mm, and external diameter is 52mm, and the degree of depth is 15mm.
Claims (9)
1. a novel single-drive aluminium alloy wire drawing system, it is characterized in that: comprise pay off rack (1), single-drive aluminum alloy wire-drawing machine (2), wire storage device (3), take-up (4), bracing wire liquid case (5) and dog are worn mould machine (6), described pay off rack (1) one end is provided with single-drive aluminum alloy wire-drawing machine (2), between pay off rack (1) and single-drive aluminum alloy wire-drawing machine (2), be provided with bracing wire liquid case (5), in a side of single-drive aluminum alloy wire-drawing machine (2), be provided with dog and wear mould machine (6), in one end of described single-drive aluminum alloy wire-drawing machine (2), be provided with wire storage device (3), in described wire storage device (3) one end, be provided with take-up (4), described single-drive aluminum alloy wire-drawing machine (2) comprises a plurality of bracing wire casings (21), constant speed is taken turns (22) and is positioned at a plurality of bracing wire drums (23) of bracing wire casing (21), described constant speed wheel (22) is connected with constant-seed motor (24), described each bracing wire drum (23) is all singly connected with bracing wire motor (25), between described bracing wire motor (25) and bracing wire drum (23), be provided with decelerator (26), between described adjacent bracing wire drum (23), be provided with tenslator (27), described bracing wire casing (21) front end is also provided with bracing wire die holder, wire-drawing wheel is arranged on bracing wire die holder, described bracing wire casing (21) rear end is provided with support, on support, be provided with bearing, bracing wire main shaft and disc, on described bracing wire casing (21), be provided with rapid liquid inlet valve and spray hole, bracing wire casing (21) side is provided with overflow ducts, bottom at bracing wire casing (21) is provided with tapping rotary valve.
2. novel single-drive aluminium alloy wire drawing system according to claim 1, is characterized in that: described bracing wire casing (21) is double-layer structure, and internal layer comprises two fan doors, and skin is rolling screen door.
3. novel single-drive aluminium alloy wire drawing system according to claim 2, is characterized in that: described pay off rack (1) is column pay off rack; Wire storage device (3) is oscillating rod type wire storage device; Take-up (4) is single-deck take-up; Dog is worn mould machine (6) for to wear mould machine with the dog of orthoscopic drawing.
4. novel single-drive aluminium alloy wire drawing system according to claim 3, it is characterized in that: described constant speed wheel (22) is connected with constant-seed motor (24) by V belt, described constant speed wheel (22) top is provided with branching wheel, and the groove of described branching wheel is for rising as high as the banks.
5. novel single-drive aluminium alloy wire drawing system according to claim 4, is characterized in that: described a plurality of bracing wire drums (23) are single-row arranges, and is and is obliquely installed; The width of described constant speed wheel (22) and bracing wire drum (23) is 120mm.
6. novel single-drive aluminium alloy wire drawing system according to claim 5, it is characterized in that: the below of described bracing wire motor (25) is provided with bracing wire base (29), described bracing wire base (29) comprises two small footprint that long base is other with being positioned at long base, and described bracing wire motor (25) is connected by shaft coupling (210) with decelerator (26).
7. novel single-drive aluminium alloy wire drawing system according to claim 1, is characterized in that: described tenslator (27) includes cylinder (271), straining pulley (272), bearing (273), support, connecting rod (275) and pull bar (276); Described cylinder (271) is rack-mount, and described cylinder (271) output is connected with pull bar (276), and described pull bar (276) is connected with connecting rod (275) by bearing (273), and described connecting rod (275) one end is connected with straining pulley (272); Described pull bar (276) comprises horizontal segment and tilting section, and described horizontal segment is connected with cylinder (271) output, and horizontal segment is in level, and described tilting section is connected with bearing (273).
8. novel single-drive aluminium alloy wire drawing system according to claim 7, is characterized in that: described connecting rod (275) is 15 ° around bearing (273) amplitude of fluctuation.
9. novel single-drive aluminium alloy wire drawing system according to claim 8, is characterized in that: the length of described connecting rod (275) is 180-225mm; Described bearing (273) is deep groove ball bearing (273), and the internal diameter of described deep groove ball bearing (273) is 25mm, and external diameter is 52mm, and the degree of depth is 15mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320668261.1U CN203578415U (en) | 2013-10-29 | 2013-10-29 | Novel single-drive aluminium alloy wire drawing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320668261.1U CN203578415U (en) | 2013-10-29 | 2013-10-29 | Novel single-drive aluminium alloy wire drawing system |
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| Publication Number | Publication Date |
|---|---|
| CN203578415U true CN203578415U (en) | 2014-05-07 |
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| CN201320668261.1U Expired - Fee Related CN203578415U (en) | 2013-10-29 | 2013-10-29 | Novel single-drive aluminium alloy wire drawing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103551405A (en) * | 2013-10-29 | 2014-02-05 | 伊东新(德阳)线缆设备有限公司 | Novel single-transmission aluminium alloy stay wire system |
-
2013
- 2013-10-29 CN CN201320668261.1U patent/CN203578415U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103551405A (en) * | 2013-10-29 | 2014-02-05 | 伊东新(德阳)线缆设备有限公司 | Novel single-transmission aluminium alloy stay wire system |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140507 |