CN203561734U - Thermal overload relay tripping distance calibration structure - Google Patents

Thermal overload relay tripping distance calibration structure Download PDF

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Publication number
CN203561734U
CN203561734U CN201320769402.9U CN201320769402U CN203561734U CN 203561734 U CN203561734 U CN 203561734U CN 201320769402 U CN201320769402 U CN 201320769402U CN 203561734 U CN203561734 U CN 203561734U
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China
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housing
pedestal
thermal overload
overload relay
screw
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Withdrawn - After Issue
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CN201320769402.9U
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Chinese (zh)
Inventor
肖裕文
鲁礼骏
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Delixi Electric Co Ltd
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Delixi Electric Co Ltd
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Abstract

The utility model discloses a thermal overload relay tripping distance calibration structure and a calibration method. The calibration structure includes a housing (1) provided with a bimetal (11) and a base (2) provided with a tripping lever (21); the base (2) is slidably connected with the housing (1); an adjusting element (3) is arranged between the base (2) and the housing (1); the adjusting element (3) is provided with an indication mark; and the adjusting element (3) is applicable to adjusting the sliding distance of the base (2) relative to the housing (1). According to the thermal overload relay tripping distance calibration method, the adjusting element (3) and the housing (1) or the base (2) cooperates with the mark, such that an equivalent tripping distance can be found and is marked on the adjusting element (3); after zero drift, according to a zero-drift outage tripping position and the equivalent tripping distance, the base (2) can slide to an accurate calibration position relative to the housing (1) through adjusting the adjusting element (3). The calibration structure can be directly arranged on a product, and distance calibration after the zero drift can be facilitated for a user.

Description

The calibration structure of thermal overload relay dropout distance
Technical field
The utility model belongs to Low Voltage Electrical Apparatus, particularly a kind of calibration structure of thermal overload relay dropout distance.
Background technology
Thermal overload relay, common and A.C. contactor collocation is applied in the thermal overload protection of motor.Motor, in actual motion, as drags manufacturing machine and carries out in the course of work, if abnormal situation or circuit abnormality appear in machinery, makes motor run into overload, and motor speed declines, the electric current in winding will increase, and makes the winding temperature rising of motor.If the overload current time little and overload is shorter, motor winding is no more than permission temperature rise, and this overload allows.If but overload time is long, overload current is large, the temperature rise of motor winding will surpass permissible value, makes motor winding aging, shortens the serviceable life of motor, when serious, even can make motor winding.So this overload is that motor can not bear.Electrothermal relay is exactly the thermal effect principle of utilizing electric current, cuts off motor circuit when there is the overload that motor can not bear, for motor provides the protective device of overload protection.
The performance of thermal overload relay and quality depend on the stability of the action of threading off, and dropout action stability is mainly reflected in product action dropout before apart from whether stable.Because mechanical thermal overload relay is to utilize the flexural deformation of bimetallic strip when the thermal overload to trigger trip gear to thread off, bimetallic strip arrives after recovery deformation at Bending Deformation repeatedly, even if the thermal treatment of two gold is done fully again, the reference position of bimetallic strip still can depart to some extent, dropout change of distance, cause product occur misoperation or be failure to actuate, thereby affect properties of product.
At present, in thermal overload relay industry, conventionally adopt the mode that heat is adjusted thermal overload relay to be carried out to the adjusting of setting current size shelves.By connecting drop-away current, coordinate auxiliary two gold shell nail and adjusting head to find the accurate location of the size shelves place scale mark of thermal overload relay, just put into afterwards finished product district; When the product of having debugged is inspected by random samples after placement a period of time, if find, product has underproof, for example bimetallic strip generation drift, just product is placed on heat tune experiment table and again debugs and find new setting current size shelves, even some need to be taken product completely apart and readjust bimetal position.Calibration qualification rate and calibration efficiency are all undesirable.Like this, not only affect the capability and performance of thermal overload relay, also affect the serviceable life of motor.And, by regulating auxiliary two gold shell to follow closely to find big or small setting current gear, be after two golden deformation is stable, rotation by governor motion makes product occur to thread off, and thermal overload relay is when reality is used, bending by the two gold lever that promotes to thread off makes product occur to thread off, above-mentioned governor motion is static, visible, in above-mentioned calibration process, do not conform to the course of action of the actual dropout of thermal overload relay, cause certain calibration deviation, finally cause the effect of thermal overload relay unstable.
Utility model content
For this reason, technical problem to be solved in the utility model is that the unreasonable calibration accuracy that causes of existing thermal overload relay dropout range calibration mode is poor, qualification rate is lower, and then the calibration structure of the thermal overload relay dropout distance that a kind of calibration accuracy is higher is provided.
For solving the problems of the technologies described above, the calibration structure of a kind of thermal overload relay dropout distance of the present utility model, it comprises, and housing is provided with bimetallic strip in described housing, on described bimetallic strip, is provided with guide plate, and described guide plate is provided with differential lever; Pedestal, arranges the dropout lever with described differential lever mated in described pedestal; Described pedestal is connected on described housing slidably, between described pedestal and described housing, is provided with regulating part, and described regulating part is provided with cue mark; Described regulating part is suitable for regulating the sliding distance of the relatively described housing of described pedestal, and then realizes between described differential lever and described dropout lever that distance is relative to be changed.
Described regulating part is the set screw that is arranged in described pedestal and described housing sidewall, and the head of screw of described set screw is connected with described housing or described pedestal rotation-limited, and screw rod is threaded with described pedestal or described housing; Described cue mark is the pointer that is arranged on described head of screw and points to described housing or described pedestal.
The lateral wall of described housing has extended upward installing plate, on described installing plate, forms shoulder hole; Described pedestal forms threaded hole at the sidewall that approaches described installing plate; The head of screw of described set screw is positioned at described shoulder hole place, and the screw rod of described set screw coordinates with described threaded hole.
The lateral wall of described housing has extended upward installing plate, on described installing plate, forms shoulder hole; Described pedestal is fixedly connected with sheet metal in the inner side that approaches the sidewall of described installing plate, described sheet metal forming has the threaded hole coordinating with described set screw, the head of screw of described set screw is positioned at described shoulder hole place, the screw rod of described set screw, through after the through hole of described pedestal, coordinates with described threaded hole.
Between described housing and described pedestal, be provided with and be suitable for the chute that described pedestal slides.
Described pedestal forms locking sliding block on the diapire contacting with described housing, and described housing is fixedly connected with by the lock-screw being positioned on locking sliding block with described pedestal.
Described pedestal is provided with for regulating the adjusting head of setting current gear.
The utility model discloses a kind of calibration steps of thermal overload relay dropout distance simultaneously, and this thermal overload relay adopts above-mentioned calibration structure, comprise the following steps,
(1). keep described housing to fix, regulate described regulating part make described dropout lever and described differential lever spaced apart after, thermal overload relay is connected to drop-away current, after described bi-metal plate deformed is stable, regulate described regulating part to make described dropout lever approach described differential lever, until mechanical unlocking action; To on the housing that now the cue mark place of described regulating part is located or pedestal, be labeled as " energize to trip position ";
(2). turn-off current, treat that thermal overload relay is completely cooling, regulate described regulating part to make described dropout lever approach described differential lever, until mechanical unlocking action; To on the housing that now the cue mark place of described regulating part is located or pedestal, be labeled as " power-off dropout position ";
(3). regulate cue mark to " the energize to trip position " of described regulating part to locate, " power-off dropout position " described in the alignment of described regulating part located to be labeled as " collimating marks "; Now, on described regulating part, original described cue mark is " the equivalence dropout distance " of described thermal overload relay with the angle of spread of described " collimating marks " of new mark;
(4). described bimetallic strip occurs after zero point drift, and turn-off current, after thermal overload relay is completely cooling, regulates described regulating part to make described dropout lever approach described differential lever, until mechanical unlocking action;
Now, housing or the pedestal at the place, cue mark place of described regulating part is labeled as " zero point drift power-off dropout position ", now, regulates described regulating part, make described " collimating marks " aim at described " zero point drift power-off dropout position ", the distance of threading off has just completed calibration.
Described pedestal is provided with for regulating the adjusting head of setting current gear; The described drop-away current of step 1 is corresponding with the setting current shelves of described adjusting head; Now, between step (1) and step (2), increase step (1.1): adjusting head is threaded to the described setting current shelves corresponding with described drop-away current.
After step (4), by described lock-screw locking, described housing and described pedestal are fixed.
Technique scheme of the present utility model has the following advantages compared to existing technology:
(1) in thermal overload relay of the present utility model, the housing that bimetallic strip is set is slidably connected with the pedestal that dropout lever is set, and by the regulating part being arranged between housing and pedestal, the relative housing of pedestal is slided, and then make between differential lever in housing and dropout lever in pedestal that distance is relative to be changed, realize the calibration structure of dropout distance, in debug process, need the actual dropout course of action of analog equipment, relatively existing thermal overload relay, the calibration accuracy of this calibration structure is higher.This calibration structure is directly arranged on product, when there is drift, can to the distance of threading off, calibrate at any time, avoids the problem of existing thermal overload relay generation drift Hou Xufan factory galvanization calibration; And, because this thermal overload relay calibration steps is convenient, can carry out periodic calibration, avoid using for a long time drift excessive rear serviceable life that affects motor.
(2) adopted after above-mentioned calibration structure, when above-mentioned thermal overload relay is threaded off to range calibration, by the cue mark on regulating part is coordinated the mode of line find " the equivalence dropout distance " of this product with housing or pedestal, be thermal overload relay in energising no and while connecting drop-away current described in the distance that moves of differential lever, and be marked on described regulating part, after thermal overload relay generation drift, during by power-off, regulate described regulating part to find after " zero point drift power-off dropout position " drift, the initial position of differential lever, rotating described regulating part makes pedestal move after " equivalence dropout distance " relative to housing again, completed the dropout range calibration after drift.Whole calibration process is simple and convenient, and practicality is very strong.
(3) regulating part of the present utility model is selected set screw, set screw has advantages of electrodeless adjustable range, it can turn an angle according to the size of adjustable range, and can rest on current location in the moment of threading off, and by housing and pedestal locking, and its cue mark is the pointer that is arranged at screw head, pointer its place housing or pedestal, be convenient to collimating marks.
(4) pedestal of the present utility model forms locking sliding block on the diapire contacting with housing, and described housing is fixedly connected with by the lock-screw being positioned on locking sliding block with described pedestal.Be above-mentioned thermal overload relay after calibrating, by lock-screw, pedestal and housing in the vertical direction were realized to constraint fixing.While only having avoided by set screw fixedly, thermal overload relay is given a shock the problem that causes pedestal and the relative slippage of housing.
Accompanying drawing explanation
For content of the present utility model is more likely to be clearly understood, according to specific embodiment of the utility model also by reference to the accompanying drawings, the utility model is described in further detail, wherein below
Fig. 1 is the schematic diagram of the calibration structure of thermal overload relay dropout distance of the present utility model;
Fig. 2 is the stereographic map of the calibration structure of thermal overload relay dropout distance of the present utility model;
Fig. 3 is relative position schematic diagram between regulating part and housing in thermal overload relay dropout range calibration process of the present utility model.
In figure, Reference numeral is expressed as: 1-housing, 11-bimetallic strip, 12-guide plate, the differential lever of 13-, 14-installing plate, 2-pedestal, 21-dropout lever, 22-locking sliding block, 23-sheet metal, 4-chute, 5-lock-screw, 6-adjusting head.
Embodiment
Below with reference to accompanying drawing, use following examples to be further elaborated the utility model.
Fig. 1, Fig. 2 is the calibration structure of the disclosed a kind of thermal overload relay dropout distance of the utility model, and it comprises, and housing 1 is provided with bimetallic strip 11 in described housing 1, is provided with guide plate described in three-phase on bimetallic strip 11, and described guide plate 12 is provided with differential lever 13; Pedestal 2, the dropout lever 21 that the interior setting of described pedestal 2 coordinates with described differential lever 13; Described pedestal 2 is connected on described housing 1 slidably, between described pedestal 2 and described housing 1, is provided with regulating part 3, and described regulating part 3 is provided with cue mark; Described regulating part 3 is suitable for regulating the sliding distance of the relatively described housing 1 of described pedestal 2, and then realizes between described differential lever 13 and described dropout lever 21 that distance is relative to be changed.
Because regulating part 3 can regulate the sliding distance of the relatively described housing 1 of described pedestal 2, like this, in described bimetallic strip 11 alternating bendings, be deformed to and recover after distortion, produce after zero point drift, can be by regulating described regulating part 3, the dropout that makes above-mentioned thermal overload relay is apart from keeping constant, the thermal overload relay misoperation that the change of distance of avoiding threading off causes.
The structure of described regulating part 3 of the present utility model is not unique, as long as play the effect of the sliding distance that regulates the relatively described housing 1 of described pedestal 2.And as preferred structure, described regulating part 3 is for being arranged in the set screw of described pedestal 2 and described housing 1 sidewall, the mode that set screw can electrodeless adjusting regulates the sliding distance of the relatively described housing 1 of described pedestal 2; Wherein, the head of screw of described set screw is connected with described housing 1 or described pedestal 2 rotation-limiteds, and screw rod is threaded with described pedestal 2 or described housing 1; While rotating described set screw, can make the relatively described housing 1 of described pedestal 2 slide.Described cue mark is the pointer that is arranged on described head of screw and points to described housing 1 or described pedestal 2.
As concrete structure, the lateral wall of described housing 1 has extended upward installing plate 14, on described installing plate 14, forms shoulder hole; Described pedestal 2 forms threaded hole at the sidewall that approaches described installing plate 14; The head of screw of described set screw is positioned at described shoulder hole place, and the screw rod of described set screw and described threaded hole are connected.Like this, during above-mentioned thermal overload relay work, because described housing 1 is fixing, while rotating described set screw, 2 of described pedestals slide on described housing 1.
Because pedestal 2 is nonmetal parts, in order to improve calibration accuracy, in the present embodiment, inside sidewalls at described pedestal 2 is fixedly connected with sheet metal 23, described sheet metal 23 forms the threaded hole coordinating with described set screw, and on described pedestal 2, form the through hole wearing for described set screw, by described sheet metal 23 is set, coordinate with described set screw, can avoid causing after the thread abrasion in described pedestal 2 the not high problem of skidding distance accuracy of pedestal 2 relative housings 1.
More stable for described pedestal 2 is slided on described housing 1, between described housing 1 and described pedestal 2, be provided with and be suitable for the chute 4 that described pedestal 2 slides.
Owing to pedestal 2 can being threaded and being fixed with housing 1 by above-mentioned set screw, but can shake while coordinating with contactor or other electrical equipments due to thermal overload relay and while transporting, directly by described set screw, fix, may cause pedestal 2 to move relative to housing 1; Therefore, described pedestal 2 forms locking sliding block 22 on the diapire contacting with described housing 1, and described housing 1 is fixedly connected with by the lock-screw 5 being positioned on locking sliding block 22 with described pedestal 2.Like this, after above-mentioned set screw is calibrated, by lock-screw 5, pedestal 2 and housing 1 in the vertical direction were realized to constraint fixing.
In addition, in order to realize thermal overload relay, realize the tripping function of different overload currents, described pedestal 2 is provided with for regulating the adjusting head 6 of setting current gear, because above-mentioned adjusting head 6 regulates structure and the regulative mode of electric current gear, are all common structures of this area, the utility model no longer describes in detail.
Adopted the thermal overload relay of above-mentioned calibration structure, the calibration steps of its dropout distance, comprises the following steps,
(1). keep described housing 1 fixing, regulate described regulating part 3, it in the present embodiment, is set screw, after making described dropout lever 21 spaced apart with described differential lever 13, thermal overload relay is connected to drop-away current, after described bimetallic strip 11 stabilizations, rotate set screw and make described dropout lever 21 approach described differential lever 13, until mechanical unlocking action; Pointer T1 in described set screw is now aimed on the position of described housing 1 and be labeled as " energize to trip position ", be i.e. mark A in (a) view of Fig. 3;
(2). turn-off current, treat that thermal overload relay is completely cooling, rotate set screw and make described dropout lever 21 approach described differential lever 13, until mechanical unlocking action; Pointer T1 in described set screw is now aimed on the position of described housing 1 and be labeled as " power-off thread off position "; Be the mark B in (b) view of Fig. 3;
(3). rotate described set screw, make pointer T1 on it be aligned to " energize to trip position A " and locate, " power-off thread off a position B " described in the alignment of set screw now located to be labeled as " collimating marks ", i.e. mark T2 in (c) view of Fig. 3; Now, in described set screw, original described pointer T1 is " the equivalence dropout distance " of described thermal overload relay with the angle of spread of described " the collimating marks T2 " of new mark; Be that the initial position of the interior differential lever 13 of housing 1 is to the distance of dropout position.
(4). described bimetallic strip 11 occurs after zero point drift, and turn-off current, after thermal overload relay is completely cooling, rotates described set screw and makes described dropout lever 21 approach described differential lever 13, until mechanical unlocking action; The housing 1 at the place, pointer place of described set screw is now labeled as to the mark B ' in (d) view that " zero point drift power-off dropout position " is Fig. 3, then, rotate described set screw, make described " collimating marks T2 " aim at described " a zero point drift power-off dropout position B ' ", the distance of threading off has just completed calibration.
After step (4), by described lock-screw 5 lockings, make described housing 1 and described pedestal 2 realize constraint fixing.
The described drop-away current of step 1 is corresponding with the setting current shelves of described adjusting head 6; Now, between step (1) and step (2), increase step (1.1): adjusting head 6 is threaded to the described setting current shelves corresponding with described drop-away current.
Obviously, above-described embodiment is only for example is clearly described, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.And among the protection domain that the apparent variation of being extended out thus or change are still created in the utility model.

Claims (7)

1. the calibration structure of a thermal overload relay dropout distance, it comprises that housing (1) is provided with bimetallic strip (11) in described housing (1), on described bimetallic strip (11), be provided with guide plate (12), described guide plate (12) is provided with differential lever (13); Pedestal (2), arranges the dropout lever (21) coordinating with described differential lever (13) in described pedestal (2); It is characterized in that: it is upper that described pedestal (2) is connected in described housing (1) slidably, between described pedestal (2) and described housing (1), is provided with regulating part (3), and described regulating part (3) is provided with cue mark; Described regulating part (3) is suitable for regulating the sliding distance of the relatively described housing of described pedestal (2) (1), and then realizes between described differential lever (13) and described dropout lever (21) that distance is relative to be changed.
2. the calibration structure of thermal overload relay dropout distance according to claim 1, it is characterized in that: described regulating part (3) is for being arranged in the set screw of described pedestal (2) and described housing (1) sidewall, the head of screw of described set screw is connected with described housing (1) or described pedestal (2) rotation-limited, and screw rod is threaded with described pedestal (2) or described housing (1); Described cue mark is for to be arranged on described head of screw and to point to described housing (1) or the pointer of described pedestal (2).
3. the calibration structure of thermal overload relay dropout distance according to claim 2, is characterized in that: the lateral wall of described housing (1) has extended upward installing plate (14), and described installing plate forms shoulder hole on (14); Described pedestal (2) forms threaded hole at the sidewall that approaches described installing plate (14); The head of screw of described set screw is positioned at described shoulder hole place, and the screw rod of described set screw coordinates with described threaded hole.
4. the calibration structure of thermal overload relay dropout distance according to claim 2, is characterized in that: the lateral wall of described housing (1) has extended upward installing plate (14), and described installing plate forms shoulder hole on (14); Described pedestal (2) is fixedly connected with sheet metal (23) in the inner side that approaches the sidewall of described installing plate (14), described sheet metal (23) forms the threaded hole coordinating with described set screw, the head of screw of described set screw is positioned at described shoulder hole place, the screw rod of described set screw, through after the through hole of described pedestal (2), coordinates with described threaded hole.
5. according to the calibration structure of the arbitrary described thermal overload relay dropout distance of claim 1-4, it is characterized in that: between described housing (1) and described pedestal (2), be provided with and be suitable for the chute (4) that described pedestal (2) slides.
6. the calibration structure of thermal overload relay dropout distance according to claim 5, it is characterized in that: described pedestal (2) forms locking sliding block (22) on the diapire contacting with described housing (1), described housing (1) is fixedly connected with by the lock-screw (5) being positioned on locking sliding block (22) with described pedestal (2).
7. the calibration structure of thermal overload relay dropout distance according to claim 6, is characterized in that: described pedestal (2) is provided with the adjusting head (6) for regulating setting current gear.
CN201320769402.9U 2013-11-30 2013-11-30 Thermal overload relay tripping distance calibration structure Withdrawn - After Issue CN203561734U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103645436A (en) * 2013-11-30 2014-03-19 德力西电气有限公司 Calibration structure and calibration method of thermal overload relay tripping distance
CN115621097A (en) * 2022-12-18 2023-01-17 浙江正泰电器股份有限公司 Time delay presetting method, device, equipment and storage medium of circuit breaker

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103645436A (en) * 2013-11-30 2014-03-19 德力西电气有限公司 Calibration structure and calibration method of thermal overload relay tripping distance
CN115621097A (en) * 2022-12-18 2023-01-17 浙江正泰电器股份有限公司 Time delay presetting method, device, equipment and storage medium of circuit breaker

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Granted publication date: 20140423

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