CN203560075U - Stepless pressure regulating air compressor - Google Patents

Stepless pressure regulating air compressor Download PDF

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Publication number
CN203560075U
CN203560075U CN201320689073.7U CN201320689073U CN203560075U CN 203560075 U CN203560075 U CN 203560075U CN 201320689073 U CN201320689073 U CN 201320689073U CN 203560075 U CN203560075 U CN 203560075U
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CN
China
Prior art keywords
valve
housing
compressor
air
motor
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320689073.7U
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Chinese (zh)
Inventor
张明贵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Bida Machinery Manufacturing Co ltd
Original Assignee
FENGHUA BIDA MACHINERY MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN201320689073.7U priority Critical patent/CN203560075U/en
Application granted granted Critical
Publication of CN203560075U publication Critical patent/CN203560075U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to the technical field of pneumatic mechanical equipment, and particularly relates to a stepless pressure regulating air compressor. The stepless pressure regulating air compressor comprises a casing, as well as a motor, an air filter, an air reservoir and a compressor all arranged in the casing, wherein the motor is fixedly connected with the bottom plate of the casing; the motor is in transmission connection with the compressor through a crank mechanism; the air filter, the compressor and the air reservoir are sequentially communicated through an air pipe; a pressure regulating valve is arranged on the exhaust pipe of the air reservoir; the pressure regulating valve is fixedly connected onto the casing. The air compressor has a simple and reasonable structure, can regulate and control the exhaust pressure through the pressure regulating valve, can better meet air consumption requirements of pneumatic elements and reasonably adjust the compression ratio of the compressor, and is prevented from being frequently started and stopped, so as to protect the service life of compression components and reduce energy consumption.

Description

A kind of stepless pressure regulation air compressor
Technical field
The utility model relates to pneumatic machinery equipment technical field, particularly a kind of stepless pressure regulation air compressor.
Background technique
Air compressor is the former moving normally mechanical energy of motor to be converted to the device of gas pressure energy, and compressed-air actuated pressure generator, is the main body in compressed air source unit.Wherein comparatively common piston compressor is by motor direct driving compressor machine, bent axle is produced and rotatablely move, and drivening rod makes piston produce to-and-fro motion, causes that volume of cylinder changes.Due to the variation of inner pressure of air cylinder, by suction valve, make air enter cylinder through air filter silencer, in compression stroke, due to dwindling of volume of cylinder, pressurized air enters gas holder through the effect of outlet valve.
Piston type air compressor is compared with other air compressors, have simple in structure, easy to maintenance, take up an area the advantages such as less, acquisition cost is relatively low, in various source of the gas drive units, be widely used.Piston type air compressor outside is provided with pressure regulator and automatical control system, and the air pressure in gas holder is lower than minimum setting value, and compressor start is to gas holder gas transmission, when the air pressure in gas holder reaches the highest setting value, by pressure switch, controls its autostop.And the consumption gas speed of pneumatic element and the power of compressor are inconsistent, the air pressure in gas holder is constantly volume variation also, causes the frequent start-stop of compressor.Magnetic core outlet valve on air compressor cannot regulate and control deflation rate, even if therefore adjust force value, can not reach energy-conservation effect.
Model utility content
The purpose of this utility model is for the defect of prior art and deficiency, and the stepless pressure regulation air compressor of a kind of compact structure, easy to use, energy-saving consumption-reducing is provided.
For achieving the above object, the utility model is by the following technical solutions:
A kind of stepless pressure regulation air compressor described in the utility model, comprises housing, is located at motor, air filter, gas receiver, compressor in housing, and described motor is fixedly connected with the base plate of housing, and motor is in transmission connection by crank mechanism and compressor; Air filter, compressor, gas receiver are communicated with successively by tracheae, and the outlet pipe of gas receiver is provided with pressure regulator valve, and pressure regulator valve is fixedly connected on housing.
Further, described pressure regulator valve comprises valve body, valve gap, and valve body is located at housing inner side, and valve gap inner end is connected to form the cavity of sealing through housing and valve body one end, in cavity, be provided with the spool of regulation output pressure, valve gap outer rim is provided with and coordinates the nut that clamps housing with valve body; The other end of valve body is provided with adapter, take over be connected with outlet pipe and take in be provided with electromagnetism valve rod, electromagnetism valve rod one end is actively located on valve body.
Further, described spool comprises adjustable lever and diaphragm, and adjustable lever inner end is arranged on valve gap and with it and is spirally connected, and adjustable lever outer end is provided with knob, between adjustable lever inner end and diaphragm, is provided with stage clip.
Further, described compressor comprises gray iron, is located in cylinder body and the piston hinged with crank mechanism, cylinder cap is located at one end of cylinder body, between cylinder cap and piston, be provided with valve plate, valve plate is provided with suction valve and gas outlet valve, described suction valve is communicated with air filter by tracheae, and gas outlet valve is communicated with gas receiver by tracheae.
Further, between described motor and the base plate of housing, be provided with some rubber seals, the bottom surface of housing is provided with some feets, and the end face outside of housing is provided with handle.
The utility model beneficial effect is: the utility model is simple and reasonable; by pressure regulator valve, can regulate and control exhaust pressure; can better coordinate pneumatic element gas requirement, rationally adjust the compressibility of compressor, avoid frequent startup-shutdown with the working life of protection compression member and reduce energy consumption.
Accompanying drawing explanation
Fig. 1 is whole interior structural representation of the present utility model.
In figure:
1, housing; 11, rubber seal; 12, feet; 13, handle;
2, motor; 21, crank mechanism; 3, air filter; 4, gas receiver;
5, compressor; 51, cylinder body; 52, cylinder cap; 53, piston;
54, suction valve; 55, gas outlet valve; 6, pressure regulator valve; 61, valve body;
62, valve gap; 63, nut; 64, take over; 65, electromagnetism valve rod;
66, adjustable lever; 67, diaphragm; 68, knob; 69, stage clip.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
A kind of stepless pressure regulation air compressor described in the utility model, comprise housing 1, be located at motor 2, air filter 3, gas receiver 4, compressor 5 in housing 1, the housing structure setting being of described housing 1, on the base plate of the housing 1 that motor 2 is arranged at and with it, be fixedly connected with, motor 2 is in transmission connection by crank mechanism 21 and compressor 5; On the output shaft of motor 2, be connected with crank mechanism 21, crank mechanism 21 is connected with compressor 5 and drives its work; Compressor 5 is arranged at a side of motor 2 and is fixed on housing 1 sidewall, and then the short frequency vibrations that produce substantially horizontal during 5 acting of crank mechanism 21 and compressor, and between motor 2 and the base plate of housing 1, be provided with some rubber seals 11, the base plate below of housing 1 is provided with some feets 12, by rubber seal 11 and feet 12, can effectively dissolve vibrations, the noise while reducing compressor operation and improving working life; The end face outside of housing 1 is provided with handle 13, and handle 13 is for moving and carry the utility model.
Air filter 3, compressor 5, gas receiver 4 are communicated with successively by tracheae, compressor 5 comprises cylinder body 51, cylinder cap 52, is located in cylinder body 51 and the piston 53 hinged with crank mechanism 21, cylinder cap 52 is located at one end of cylinder body 51, between cylinder cap 52 and piston 53, be provided with valve plate 53, valve plate 53 is provided with suction valve 54 and gas outlet valve 55, described suction valve 54 is communicated with air filter 3 by tracheae, and gas outlet valve 55 is communicated with gas receiver 4 by tracheae; Motor 2 drives piston 53 to move reciprocatingly by crank mechanism 21 bands, and when piston 53 enters suction stroke, suction valve 54 opens outlet valve 55 and cuts out, and outside air enters cylinder body 51 after filtering via air filter 3; When piston 53 enters exhaust stroke, suction valve 54 cuts out outlet valve 55 and opens, and the compressed gas receiver 4 that enters of air stores.
The outlet pipe of gas receiver 4 is provided with the pressure regulator valve 6 of Electromagnetic Control, and pressure regulator valve 6 is fixedly connected on housing 1, and pressure regulator valve 6 is opened gas receiver 4 to pneumatic element output squeezing air.
Above-mentioned pressure regulator valve 6 comprises valve body 61, valve gap 62, valve body 61 is located at housing 1 inner side, one end that valve body 61 is inserted through housing 1 in valve gap 62 inner ends, and then valve gap 62 and the inner cavity that forms a sealing that docks of valve body 61, in cavity, be provided with the spool of regulation output pressure, spool comprises adjustable lever 66 and diaphragm 67, diaphragm 67 is divided into two independently air cavitys by cavity, adjustable lever 66 inner ends are arranged on valve gap 62 and with it and are spirally connected, adjustable lever 66 outer ends are provided with knob 68, between adjustable lever 66 inner ends and diaphragm 67, be provided with stage clip 69, by the spacing between rotation adjustable lever 66 capable of regulating diaphragms 67 and valve body 61, pressurized air enters the first air cavity by the spilehole on valve body 61, and stage clip 69 supports for diaphragm 67 provides constant force, and to keep the first air cavity volume stability, pressure is being exported to pneumatic element in the first air cavity after dilution
Valve gap 62 outer rims are provided with and coordinate the nut 63 that clamps housing 1 with valve body 61, and valve gap 62 front ends and valve body 61 are spirally connected, and screw nut 63 and make it conflict on housing 1 and then modulating valve 6 is fixed on housing 1; The other end of valve body 61 is provided with takes over 64, taking over 64 is connected with outlet pipe and takes over and in 64, be provided with electromagnetism valve rod 65, electromagnetism valve rod 65 one end are actively located on valve body 61, electromagnetism valve rod 65 is for the open and-shut mode of regulating and controlling valve 6, open exhaust control switch to 65 energisings of electromagnetism valve rod, electromagnetism valve rod 65 disengaging valve bodies 61 enter in modulating valve 6 air in gas receiver 4.
The above is only better embodiment of the present utility model, and the equivalence of doing according to structure, feature and principle described in the utility model patent claim therefore all changes or modifies, and is included in the utility model patent claim.

Claims (5)

1. a stepless pressure regulation air compressor, comprise housing (1), be located at motor (2), air filter (3), gas receiver (4), compressor (5) in housing (1), it is characterized in that: described motor (2) is fixedly connected with the base plate of housing (1), motor (2) is in transmission connection by crank mechanism (21) and compressor (5); Air filter (3), compressor (5), gas receiver (4) are communicated with successively by tracheae, and the outlet pipe of gas receiver (4) is provided with pressure regulator valve (6), and pressure regulator valve (6) is fixedly connected on housing (1).
2. stepless pressure regulation air compressor according to claim 1, it is characterized in that: described pressure regulator valve (6) comprises valve body (61), valve gap (62), valve body (61) is located at housing (1) inner side, valve gap (62) inner end is connected to form the cavity of sealing through housing (1) and valve body (61) one end, in cavity, be provided with the spool of regulation output pressure, valve gap (62) outer rim is provided with the nut (63) that coordinates clamping housing (1) with valve body (61); The other end of valve body (61) is provided with adapter (64), takes over (64) and is connected with outlet pipe and takes in (64) and be provided with electromagnetism valve rod (65), and electromagnetism valve rod (65) one end is actively located on valve body (61).
3. stepless pressure regulation air compressor according to claim 2, it is characterized in that: described spool comprises adjustable lever (66) and diaphragm (67), adjustable lever (66) inner end is arranged in valve gap (62) above and is spirally connected with it, adjustable lever (66) outer end is provided with knob (68), between adjustable lever (66) inner end and diaphragm (67), is provided with stage clip (69).
4. stepless pressure regulation air compressor according to claim 1, it is characterized in that: described compressor (5) comprises cylinder body (51), cylinder cap (52), be located in cylinder body (51) and the piston (53) hinged with crank mechanism (21), cylinder cap (52) is located at one end of cylinder body (51), between cylinder cap (52) and piston (53), be provided with valve plate (53), valve plate (53) is provided with suction valve (54) and gas outlet valve (55), described suction valve (54) is communicated with air filter (3) by tracheae, gas outlet valve (55) is communicated with gas receiver (4) by tracheae.
5. stepless pressure regulation air compressor according to claim 1, it is characterized in that: between described motor (2) and the base plate of housing (1), be provided with some rubber seals (11), the bottom surface of housing (1) is provided with some feets (12), and the end face outside of housing (1) is provided with handle (13).
CN201320689073.7U 2013-11-01 2013-11-01 Stepless pressure regulating air compressor Expired - Fee Related CN203560075U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320689073.7U CN203560075U (en) 2013-11-01 2013-11-01 Stepless pressure regulating air compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320689073.7U CN203560075U (en) 2013-11-01 2013-11-01 Stepless pressure regulating air compressor

Publications (1)

Publication Number Publication Date
CN203560075U true CN203560075U (en) 2014-04-23

Family

ID=50509801

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320689073.7U Expired - Fee Related CN203560075U (en) 2013-11-01 2013-11-01 Stepless pressure regulating air compressor

Country Status (1)

Country Link
CN (1) CN203560075U (en)

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 315504 Zhejiang Province, Ningbo city Fenghua District Jiangkou Street South Road No. 25

Patentee after: NINGBO BIDA MACHINERY MANUFACTURING Co.,Ltd.

Address before: 315500 Zhejiang city of Fenghua province Jiangkou South Road No. 18

Patentee before: Fenghua Bida Machinery Manufacturing Co.,Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140423

Termination date: 20211101