CN203555958U - Hard capsule filling system - Google Patents

Hard capsule filling system Download PDF

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Publication number
CN203555958U
CN203555958U CN201320631351.3U CN201320631351U CN203555958U CN 203555958 U CN203555958 U CN 203555958U CN 201320631351 U CN201320631351 U CN 201320631351U CN 203555958 U CN203555958 U CN 203555958U
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China
Prior art keywords
capsule
medicated powder
capsulae vacuus
feeder
vacuum
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CN201320631351.3U
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Chinese (zh)
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叶大进
杨忠将
金�雨
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Truking Feiyun Pharmaceutical Equipment Changsha Ltd
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ZHEJIANG FEIYUN TECHNOLOGY Co Ltd
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Abstract

The utility model provides a hard capsule filling system. The hard capsule filling system comprises an empty capsule feeding machine, a capsule filling machine, a vacuum medicine powder feeding machine, a downdraft medicine powder charging bucket, a vertical capsule separating polishing machine and a closed hood, wherein the empty capsule feeding machine comprises a discharge nozzle used for conveying empty capsules; the discharge nozzle of the empty capsule feeding machine is connected to the empty capsule inlet of the capsule filling machine; the vacuum medicine powder feeding machine is arranged at the top of the capsule filling machine and communicated with the capsule filling machine; the medicine powder inlet of the vacuum medicine powder feeding machine is connected to the downdraft medicine powder charging bucket through a medicine powder delivery pipe; the finished capsule outlet of the capsule filling machine is connected to the finished capsule hopper of the vertical capsule separating polishing machine; the capsule filling machine is sealed in the closed hood, the closed hood is provided with an connector communicated with the capsule filling machine with the empty capsule feeding machine, the vacuum medicine powder feeding machine and the vertical capsule separating polishing machine. The hard capsule filling system provided by the utility model thoroughly eliminates the risk of plasticizer pollution, remarkably reduces the labor intensity of workers, and does not produce any dust pollution during the whole production process.

Description

Hard capsule filling system
Technical field
The application relates to a kind of hard capsule filling field, relates to particularly a kind of hard capsule filling system.
Background technology
The four large accomplices that GMP clearly proposes to pollute pharmaceutical environment are: air, water, surface, people.Conventionally, in capsule charge production process, capsulae vacuus, medicated powder are to be all contained in plastic bag, from total mixed granulate workshop, are transferred between filling vehicle.Because the bucket capacity of the capsule filler in capsule charge system itself is limited, operator need to regularly give in the hopper of capsule filler and install capsulae vacuus or medicated powder additional.In this process, capsulae vacuus, medicated powder not only have the risk of being polluted by the plasticiser of plastic bag, and because operator need to constantly feed in raw material, the dust of medicated powder may pollute the environment between the filling vehicle at capsule charge system place, meanwhile, also to operator, brought certain health problem.And, during capsule filler itself is exposed between filling vehicle, in stowing operation, inevitably can be subject to the pollution of external environment, affect the health of capsule.In addition, when the activity of people between filling vehicle is larger or the activity time is longer, the pollution that human body itself brings environment is also larger.
Utility model content
In order to solve the aforementioned problems in the prior, this utility model provides a kind of hard capsule filling system, has reduced workman's labor intensity, has thoroughly solved the risk that plasticiser pollutes, and can realize automatization, the asepticize filling of capsule.
According to the application's one side, a kind of hard capsule filling system is provided, comprising: capsulae vacuus feeder, it comprises the discharging gate of carrying capsulae vacuus; Capsule filler, the discharging gate of described capsulae vacuus feeder is connected in the capsulae vacuus entrance of described capsule filler; Vacuum medicated powder feeder, is arranged at the top of described capsule filler, and is communicated with described capsule filler; Downdraft medicated powder charging basket, the medicated powder entrance of described vacuum medicated powder feeder is connected in described downdraft medicated powder charging basket by medicated powder conveying pipeline; Vertical capsule sorting buffing machine, the finished capsule product outlet of described capsule filler is connected to the finished capsule product hopper of described vertical capsule sorting buffing machine; And seal bootr, described capsule filler is encapsulated in described seal bootr, and described seal bootr has the interface that described capsule filler is connected with described capsulae vacuus feeder, described vacuum medicated powder feeder, described vertical sorting buffing machine.In this application, replace existing traditional plastic bag to carry out the material conveying of (comprising capsulae vacuus and medicated powder) with capsulae vacuus feeder and downdraft medicated powder charging basket, thoroughly solved the risk that plasticiser pollutes, and without manually installing capsulae vacuus or medicated powder additional, significantly reduced workman's labor intensity, whole production process does not produce any dust pollution.
Further, the discharging gate of capsulae vacuus feeder is connected by the corresponding interface of described seal bootr and the capsulae vacuus inlet seal of capsule filler, the medicated powder outlet of vacuum medicated powder feeder is connected by the corresponding interface of described seal bootr and the medicated powder inlet seal of capsule filler, and the outlet of the finished capsule product of capsule filler is tightly connected by the corresponding interface of described seal bootr and the finished capsule product hopper of vertical sorting buffing machine.
Further, described capsulae vacuus feeder comprises: connecting device, and the hopper port of the capsulae vacuus hopper of capsulae vacuus feeder is connected to feeding pipe by described connecting device, and described discharging gate is communicated with described feeding pipe; And adjusting device, for controlling the speed of sending capsulae vacuus from the hopper port of capsulae vacuus hopper, described adjusting device is inserted in described connecting device.Can control neatly from the speed of capsulae vacuus hopper output capsulae vacuus, prevent that capsulae vacuus from stopping up.
Further, a feed pipe is connected between discharging gate and feeding pipe, in described feed pipe, is provided with valve, between feed pipe and feeding pipe and between feed pipe and discharging gate, flexibly connects.Can adjust the angle between feeding pipe and feed pipe, thereby adjust the delivery head of feed pipe; And, can adjust discharging direction and the position of discharging gate.
Further, the staving of described downdraft medicated powder charging basket comprises sidewall and bottom, sidewall and restriction inner space, bottom, described inner space is become lower space by baffle for separating and holds the upper space of medicated powder, described dividing plate has opening down, and described opening is connected with the pipeline that reaches staving outside from sidewall.The He Xia space, upper space of sealing is easy to realize the dustless conveying of medicated powder, and downdraft has guaranteed from downdraft medicated powder charging basket output component (heavy constituent and clear component) material uniformly.
Further, described dividing plate has gas joint, and described gas joint is connected with sanitation-grade trachea, and described sanitation-grade trachea extends in space and further in described pipeline, extends on described, on described sanitation-grade trachea, is provided with multiple pores.The setting of sanitation-grade trachea provides the air that meets hygienic requirements.
Further, described vacuum medicated powder feeder comprise the body that is positioned at vacuum medicated powder feeder top feeding cylinder and be positioned at the blanking storehouse of bottom of the body of vacuum medicated powder feeder, described vacuum medicated powder feeder further comprises: for delivery of the conveying pipeline of medicated powder, described conveying pipeline stretches in described feeding cylinder; Vacuum generator, is positioned at described feeding cylinder top; And storage bin, be positioned at described blanking storehouse, and be provided with emptying door in described blanking storehouse.Vacuum medicated powder feeder and capsule filler slitless connection, realized from the supply of trend capsule filler and sealed antipollution material.
Further, one cover is arranged on feeding cylinder top, is provided with filter mounting disc below cover, filter and described filter bits is installed in described filter mounting disc below filter mounting disc, back-flushing valve is installed on cover, on back-flushing valve, is provided with blowback gas bag.Blowback gas bag carries out blow-back, thereby filter is cleared up, in order to the operation in next cycle.
Further, described vertical capsule sorting buffing machine comprises: burnishing device, and the hopper port of finished capsule product hopper is connected in the following side of burnishing device; Device for inhaling powdery substances, along the sidepiece that is longitudinally connected in described burnishing device of burnishing device; And sorting unit, be connected in the upper lateral part of described burnishing device.Vertical capsule sorting buffing machine has been realized polishing and point selection operation of finished capsule product, and floor space is little, is easy to realize the full-automatic sterileization operation of hard capsule filling system.
Further, described device for inhaling powdery substances has along the spaced apart multiple horizontal powder absorbing pipes of short transverse of burnishing device and a vertical powder absorbing pipe, one end of described horizontal powder absorbing pipe is communicated with burnishing device, and the other end of described horizontal powder absorbing pipe is communicated with described vertical powder absorbing pipe.Differing heights direction at burnishing device arranges horizontal powder absorbing pipe, can aspirate more fully the polished medicated powder getting off.
According to the application on the other hand, provide a kind of hard capsule placement method, having comprised: utilized compressed air to pass through capsulae vacuus feeder and carry capsulae vacuus to the capsulae vacuus entrance of capsule filler; From downdraft medicated powder charging basket, via the vacuum medicated powder feeder that is arranged at capsule filler top, to described capsule filler, carry medicated powder; In capsule filler to described capsulae vacuus filling medicated powder; And by vertical capsule sorting buffing machine, the finished capsule product of the finished capsule product outlet from capsule filler is carried out to polishing and sorting.Adopt the application's hard capsule placement method, replace existing traditional plastic bag to carry out the material conveying of (comprising capsulae vacuus and medicated powder) with capsulae vacuus feeder and downdraft medicated powder charging basket, thoroughly solved the risk that plasticiser pollutes, and without manually installing capsulae vacuus or medicated powder additional, significantly reduced workman's labor intensity.
Further, described capsule filler is encapsulated in a seal bootr, and described seal bootr has the interface that capsule filler is connected with capsulae vacuus feeder, vacuum medicated powder feeder, vertical sorting buffing machine.Capsule filler is encapsulated in seal bootr, and whole stowing operation does not produce any dust pollution, also can not be subject to the pollution of external environment.
Further, the discharging gate of described capsulae vacuus feeder is connected by the corresponding interface of seal bootr and the capsulae vacuus inlet seal of capsule filler, the medicated powder outlet of described vacuum medicated powder feeder is connected by the corresponding interface of seal bootr and the medicated powder inlet seal of capsule filler, and the outlet of the finished capsule product of capsule filler is tightly connected by the corresponding interface of seal bootr and the finished capsule product hopper of vertical sorting buffing machine.The course of conveying sealing of capsulae vacuus and medicated powder is dustless and realized and the slitless connection of capsule filler, has further prevented the pollution of external environment.
Further, described vacuum medicated powder feeder is when operation, vacuum generator work produces negative pressure in feeding cylinder, and medicated powder is under the effect of negative pressure, by conveying pipeline, be inhaled into described feeding cylinder, by the operation of filter, the medicated powder and the air that make to enter in described feeding cylinder are separated from each other, afterwards, described vacuum generator quits work, and medicated powder is arranged in the feed bin of the described capsule filler of described vacuum medicated powder feeder below.Vacuum medicated powder feeder and capsule filler slitless connection, realized from the supply of trend capsule filler and sealed antipollution material.
Further, in described vertical capsule sorting buffing machine, finished capsule product hopper receives the finished capsule product from the finished capsule product outlet of described capsule filler; Then in burnishing device, remove the medicated powder on the outer surface that is bonded at described finished capsule product, and the capsule after polishing is upwards delivered to sorting unit; Device for inhaling powdery substances is pumped in the medicated powder that in burnishing device, polishing is got off; In sorting unit, Capsules is separation with qualified capsule with broken capsule.Vertical capsule sorting buffing machine has been realized polishing and point selection operation of finished capsule product, and floor space is little, is easy to realize the full-automatic sterileization operation of hard capsule filling system.
According to the application, replace existing traditional plastic bag to carry out the material conveying of (comprising capsulae vacuus and medicated powder) with capsulae vacuus feeder and downdraft medicated powder charging basket.Adopt capsulae vacuus feeder to supply capsulae vacuus to capsule filler, the stainless steel surfaces of downdraft medicated powder charging basket is convenient to cleaning and sterilizing, thoroughly solved the risk that plasticiser pollutes, make whole transfer process sealing dustless and with the vacuum medicated powder feeder slitless connection at capsule filler top.Without manually installing capsulae vacuus or medicated powder additional, and due to large many of the bucket capacity of the bucket capacity of capsulae vacuus feeder and the charging basket volumetric ratio capsule filler of downdraft medicated powder charging basket itself, so significantly reduced workman's activity.Meanwhile, capsule filler is encapsulated in seal bootr, and whole stowing operation does not produce any dust pollution, also can not be subject to the pollution of external environment.In addition, according to the application's brand-new hard capsule filling system, Ethernet tele-control system is installed, is sitting in the production that just can control capsule filler in office, understand in real time the condition of production.
Accompanying drawing explanation
Fig. 1 shows according to the axonometric chart of the application's hard capsule filling system;
Fig. 2 shows the front view of the hard capsule filling system shown in Fig. 1;
Fig. 3 shows the side view of the hard capsule filling system shown in Fig. 1;
Fig. 4 shows the top view of the hard capsule filling system shown in Fig. 1;
Fig. 5 has schematically shown the front elevation of the capsulae vacuus feeder in hard capsule filling system;
Fig. 6 has schematically shown the front elevation of the downdraft medicated powder charging basket in hard capsule filling system;
Fig. 7 has schematically shown the internal structure of the downdraft medicated powder charging basket shown in Fig. 6, on this downdraft medicated powder charging basket, is coated with barrel lid;
Fig. 8 has schematically shown the concrete structure of the vacuum medicated powder feeder in hard capsule filling system;
Fig. 9 is the front view that the part of the vertical capsule sorting buffing machine in hard capsule filling system is cut open; And
Figure 10 is the side view that the part of vertical capsule sorting buffing machine shown in Fig. 9 is cut open.
Concrete implementation
Introduce in detail with reference to the accompanying drawings the application's exemplary embodiment.The object that these exemplary embodiments are provided is to make those of ordinary skills can be expressly understood the application, and according to the description here, can realize the application.The drawings and specific embodiments are not intended to the application to limit, and the application's scope is limited by claims.
Fig. 1 schematically shows according to the overview of the application's hard capsule filling system 100; Fig. 2 shows the front view of the hard capsule filling system shown in Fig. 1; Fig. 3 shows the side view of the hard capsule filling system shown in Fig. 1; Fig. 4 shows the top view of the hard capsule filling system shown in Fig. 1.
Below with reference to Fig. 1 to Fig. 4, hard capsule filling system 100 is described.Hard capsule filling system 100 comprises: capsulae vacuus feeder 1, downdraft medicated powder charging basket 5, vacuum medicated powder feeder 4, capsule filler 2 and vertical sorting buffing machine 3.Capsule filler 2 is encapsulated in seal bootr 7, and this seal bootr 7 has the interface that described capsule filler (2) is connected with capsulae vacuus feeder 1, vacuum medicated powder feeder 4, vertical sorting buffing machine 3.The discharging gate 19 of capsulae vacuus feeder 1 is positioned at the capsulae vacuus porch of capsule filler 2 by the corresponding interface of seal bootr 7, this place can adopt the (not shown) that is tightly connected, and to realize the sealing transmission of capsulae vacuus, reduces the pollution of external environment.Vacuum medicated powder feeder 4 is arranged on the top of capsule filler 2, the medicated powder entrance of this vacuum medicated powder feeder 4 is connected with downdraft medicated powder charging basket 5 by medicated powder conveying pipeline 6, and the medicated powder outlet of this vacuum medicated powder feeder 4 is communicated with by the corresponding interface of seal bootr 7 and the medicated powder inlet seal of capsule filler 2 ground.In addition, the finished capsule product hopper of vertical sorting buffing machine 3 is communicated with by the corresponding interface of seal bootr 7 and the finished capsule product exit seal of capsule filler 2 ground, for the finished capsule product the filling medicated powder of exporting from capsule filler 2 is carried out to polishing and sorting, and export qualified capsule to packaging platform and carry out subsequent treatment.The concrete structure of seal bootr 7 can adopt plug-type or hinge type according to the size of filling space.
According in the operating process of the application's hard capsule filling system 100, in the hopper of capsulae vacuus feeder 1, store a large amount of capsulae vacuus (can store nearly 100,000 capsulae vacuuses), capsulae vacuus is delivered to the capsulae vacuus entrance of capsule filler 2 by the discharging gate 19 of capsulae vacuus feeder 1.Meanwhile, the medicated powder being contained in downdraft medicated powder charging basket 5 is supplied in vacuum medicated powder feeder 4 by medicated powder conveying pipeline 6.This vacuum medicated powder feeder 4 is further supplied to medicated powder the medicated powder entrance of capsule filler 2, interior to capsulae vacuus filling medicated powder at capsule filler 2.
After capsulae vacuus and medicated powder input capsule filler 2, the subpackage turntable that is arranged in capsule filler 2 by medicinal powder filling to capsulae vacuus.The finished capsule product of the good medicated powder of filling exports vertical sorting buffing machine 3 to from the finished capsule product outlet of capsule filler 2, and carries out polishing and sorting at vertical sorting buffing machine 3 places.
For the each several part in the application's hard capsule filling system, be described below.
Fig. 5 has schematically shown the front elevation of the capsulae vacuus feeder 1 in hard capsule filling system.
With reference to figure 5, capsulae vacuus feeder 1 comprises: capsulae vacuus hopper 11, and it has the space of splendid attire capsulae vacuus, and the nearly capsulae vacuus of 100,000 can be housed in this space; Frame 14, capsulae vacuus hopper 11 is arranged on frame 14 tops; Feeding pipe 17, is arranged in frame 14, receives the capsulae vacuus from capsulae vacuus hopper 11; Feed pipe 18, its one end is connected in feeding pipe 17 and angularly installs with feeding pipe 17; Discharging gate 19, is connected in the other end of feed pipe 18; Gas source connector 15, its one end is connected in feeding pipe 17, and the other end is connected in compressed air source (not shown).
Capsulae vacuus hopper 11 is arranged on frame 14 tops by multiple hopper struts 12, to can stably support capsulae vacuus hopper 11, hopper strut 12 can be evenly distributed between the tapering part and support 14 of capsulae vacuus hopper 11.
In prior art, in advance capsulae vacuus is poured in elevating hopper, adopted vibrations blanking device that the capsulae vacuus in elevating hopper is shaken in hopper, and by compressed air, the capsulae vacuus in hopper is blown in carrier pipe.Adopt this mode of movement, can not control the transporting velocity of capsulae vacuus, and the noise that vibrations cause produces more greatly and easily dust pollution; From hopper capsulae vacuus out, in the mode vertical with feeding pipe, enter into feeding pipe, easily cause capsulae vacuus stopping up with the seam of feeding pipe.In order to solve above technical problem, the application's capsulae vacuus feeder 1 also comprises connecting device 16.Connecting device 16 is installed in frame 14, and the hopper port of capsulae vacuus hopper 11 is connected to feeding pipe 17 by connecting device 16.In order to control the speed that enters into the capsulae vacuus of feeding pipe 17 from capsulae vacuus hopper 11, prevent that the capsulae vacuus that enters into feeding pipe 17 from stopping up, in this capsulae vacuus feeder 1, the first end that is connected with gas source connector 15 of feeding pipe 17 is arranged higher than second end that is connected with feed pipe 18 of feeding pipe 17, and connecting device 16 arranges at a certain angle with respect to feeding pipe 17, make from capsulae vacuus hopper 11 capsulae vacuus out through connecting device 16 with the oblique feeding pipe 17 that enters into along compressed air flow direction, from the compressed air of gas source connector 15, capsulae vacuus can be smoothly through to feeding pipe 17 is blown in feed pipe 18.This oblique enter material way is not easy to cause the obstruction of capsulae vacuus, has prevented from that the capsulae vacuus of sending from capsulae vacuus hopper 11 from being blowed again to make the return trip empty capsule hopper 11, and has prevented capsulae vacuus to cause damage.Preferably, connecting device 16 with respect to the centrage of feeding pipe 17 the oblique feeding pipe 17 that is connected in of angle with 30-60 °.
In prior art, by the vibrations of vibrations blanking device, capsulae vacuus is sent in hopper, can not be adjusted the transporting velocity that enters into hopper and then enter into the capsulae vacuus of carrier pipe.In order to control the speed of sending capsulae vacuus from the hopper port of capsulae vacuus hopper 11, the application's capsulae vacuus feeder 1 also comprises adjusting device 13.Adjusting device 13 is inserted in the connecting device 16 between capsulae vacuus hopper 11 and feeding pipe 17.Adjusting device 13 can be arranged to screw, as shown in Figure 5.By the screw rod of rotation adjustment device 13, can regulate the openings of sizes of connecting device 16, thereby regulate the speed of sending capsulae vacuus from capsulae vacuus hopper 11.Certainly, to those skilled in the art, also can adopt other adjusting device, as iris type.In order to prevent the accumulation of capsulae vacuus in connecting device 16, preferably, adjusting device 13 is inserted into incline direction in connecting device 16 along the landing direction of capsulae vacuus, and certainly, adjusting device 13 also can vertically be inserted in connecting device 16.
Conventionally, the height of the aspect ratio feeding pipe 17 of the capsulae vacuus entrance of capsule filler 2 is much higher, so feed pipe 18 that need to be very long is to be transported to capsulae vacuus in capsule filler 2.Feed pipe 18 is installed on support 14 by material pipe collar 181 and material band shoe 182, to firmly fix feed pipe 18, as shown in Figure 5.According to practical situation, can regulate or dismantle feeding pipe 17 and feed pipe 18.
The fixed form of feeding pipe 17 is identical with feed pipe 18.Feeding pipe 17 can be connected with feed pipe 18 by elbow 171.Preferably, between feeding pipe 17 and feed pipe 18, can adopt flexible connecting member, so that according to the capsulae vacuus entrance height of capsule filler, adjust the angle between feeding pipe 17 and feed pipe 18, thus adjust the delivery head of feed pipe 18.Similarly, between feed pipe 18 and discharging gate 19, also can adopt flexible connecting member, so that adjust discharging direction and the position of discharging gate 19.
In order further to prevent from occurring in feed pipe 18 or feeding pipe 17 obstruction of capsulae vacuus, a valve (not shown) can be set in feed pipe 18.Preferably, this valve can be arranged on the part outside frame 14 that is arranged in of feed pipe 18, so that operation.If there is the obstruction of capsulae vacuus in feed pipe 18 or feeding pipe 17, can close this valve, make towards connecting device 16, to blow against the throughput direction of capsulae vacuus from the compressed air of compressed air source, thereby cleaning is stopped up.
In this application, adopt compressed air capsulae vacuus to be upwards delivered to the capsulae vacuus entrance that is positioned at capsule filler 2 tops, therefore one end of feeding pipe 17 is connected in compressed air source (not shown) by gas source connector 15.Owing to capsulae vacuus need to be delivered to the higher position at capsule filler 2 tops from lower position, the length of feed pipe 18 is longer, one air amplifier 151 can be set at gas source connector 15 places, and further to improve compressed-air actuated flow, it can adopt existing commercially available air amplifier.
In addition, below the frame 14 of the application's capsulae vacuus feeder 1, multiple castors 141 can be set, so that the movement of capsulae vacuus feeder 1, thereby be connected in various capsule fillers, be embodied as various capsule fillers and carry capsulae vacuuses.
For realize the application hard capsule filling system full-automatic sterileization produce, for the capsulae vacuus hopper 11 of capsulae vacuus feeder 1, can add capping, to avoid the environmental pollution between filling vehicle.
Fig. 6 has schematically shown the front elevation of the downdraft medicated powder charging basket 5 in hard capsule filling system 100.Fig. 7 has schematically shown the internal structure of the downdraft medicated powder charging basket 5 shown in Fig. 6.
With reference to Fig. 6 and Fig. 7, show downdraft medicated powder charging basket 5, this downdraft medicated powder charging basket 5 is used to the capsule filler 2 supply medicated powder automatically in capsule charge system 100.The shape of downdraft medicated powder charging basket 5 is not limited at this, can be any shape that those skilled in the art can imagine, still, preferably, downdraft medicated powder charging basket 5 is drums, so that clean.
Same for being convenient to clean object, and in order to prevent, held medicated powder is polluted, this downdraft medicated powder charging basket 5 is preferably made by stainless steel material, for example, and 316 rustless steels.Can certainly use other materials to make, if this material for medicated powder pollution-free or pollution level can ignore.
As shown in Figure 6, the staving of downdraft medicated powder charging basket 5 comprises sidewall and bottom, this sidewall is provided with handle 51, this handle 51 stretches out from staving, operator can utilize handle 51 and promote easily this downdraft medicated powder charging basket, preferably, handle 51 is positioned at the top of sidewall, convenient operation personnel operation.In addition, can be provided with flexible pipe and buckle 52 on staving, its particular location does not have strict restriction, convenient operation.In Fig. 6, flexible pipe buckles 52 side wall upper part that are arranged on staving.For convenient operation personnel move this downdraft medicated powder charging basket 5, the bottom of this downdraft medicated powder charging basket 5 is provided with roller 53, also can adopt other mobile devices or other substitute modes equally, for example, and guide rail, slideway etc.
As shown in Figure 7, the open top of this downdraft medicated powder charging basket 5 is covered by charging basket lid 54.This charging basket lid 54 can be placed on the opening of downdraft medicated powder charging basket 5, prevents that the medicated powder of internal storage is subject to the pollution of external environment, also can remove from downdraft medicated powder charging basket 5, makes operator in downdraft medicated powder charging basket 5, to put into medicated powder.
The inner space of downdraft medicated powder charging basket 5 is become He Xia space, upper space by funnel shaped baffle for separating.This funnel shaped dividing plate forms a funnel, and the lower openings (bell mouth) of this funnel has certain distance apart from the bottom of downdraft medicated powder charging basket 5.Preferably, this bell mouth is connected with one 90 ° of bend pipes 58, and this bend pipe 58 is connecting discharge nozzle 59, and discharge nozzle 59 stretches out the staving of downdraft medicated powder charging basket 5.Alternatively, this bell mouth also can be communicated to outside by a pipe fitting.
Sidewall shown in Fig. 7 extends beyond dividing plate always, and extends to bottom, and on mobile device, sidewall also plays the effect of support like this.In addition, the partial sidewall of staving, bottom and dividing plate define lower space, and like this, He Xia space, upper space can be airtight, to prevent the pollution of external environment.Certainly, the interface in pipeline is preferably all arranged in lower space, can avoid like this pollutant to enter pipeline from interface.If need to interface be set at staving, need this sealing joint.
In addition, preferably, in the side-walls of funnel, there is gas joint 57, on this gas joint 57, be connected with sanitation-grade trachea 56, this sanitation-grade trachea 56 (upper space) in funnel extends, and further along bend pipe 58 and discharge nozzle 59 (or single pipe fitting), extends therein.
In addition, according in the application's downdraft medicated powder charging basket 5, adopt downdraft discharge method,, medicated powder in downdraft medicated powder charging basket 5 is that the bell mouth by being positioned at charging basket bottom is exported downwards and by being connected to lural bend pipe and discharge nozzle, this has realized the application's further beneficial effect,, guaranteed the uniformity of the medicated powder of exporting from downdraft medicated powder charging basket 5, that is, guaranteed component (heavy constituent and light component) uniformly medicated powder from downdraft medicated powder charging basket 5, export.
The effect of sanitation-grade trachea 56 is to provide the air that meets hygienic requirements.Alternatively, on sanitation-grade trachea 56, multiple pores can be set.During work, discharge nozzle 59 operates under negative pressure, after the air in sanitation-grade trachea 56 flows out, drives medicated powder to flow.The position of pore can be set as required, the position that operated by rotary motion is easily piled up at medicated powder.
The sanitary standard of the packing shop of the pharmaceutical factory of use capsule filler is higher.According to the application's downdraft medicated powder charging basket 5, can be combined with the capsule filler 2 with seal bootr 7, make capsule filler entirety form the system of a sealing, in capsule charge process, workman is from seal bootr external feeding (comprising capsulae vacuus and medicated powder), people is minimum on the impact of stowing operation, reduce like this impact of outer bound pair medicinal powder filling, greatly reduced the probability of polluting.
Fig. 8 has schematically shown the concrete structure of the vacuum medicated powder feeder 4 in hard capsule filling system 100.
As shown in Figure 8, according to the application's vacuum medicated powder feeder 4, can comprise blowback gas bag 401, back-flushing valve 402, cover 403, feeding cylinder 404, clip 405, blanking storehouse 406, sealing ring 407, base 408, emptying door 409, storage bin 410, filter 411, filter mounting disc 412, vacuum generator 413, conveying pipeline 414.
Referring to Fig. 8, feeding cylinder 404 is positioned at the top 4 of the body of this vacuum medicated powder feeder 4, and blanking storehouse 406 is positioned at the bottom of the body of this vacuum medicated powder feeder 4.Conveying pipeline 414 for delivery of medicated powder stretches in feeding cylinder 404.Vacuum generator 413 is positioned at feeding cylinder 404 tops; Storage bin 410 is positioned at blanking storehouse 406, and is provided with emptying door 409 in blanking storehouse 406.
Preferably, this vacuum medicated powder feeder 4 has cover 403, and this cover is arranged on feeding cylinder 404 tops.Below this cover 403, be provided with filter mounting disc 412, filter 411 and this filter 411 be installed in this filter mounting disc 412 and be positioned at below this filter mounting disc 412.The quantity of filter 411 is one or more, and this filter is tubular.Preferably, back-flushing valve 402 is installed on cover 403, on this back-flushing valve 402, is provided with blowback gas bag 401.This vacuum generator 413 is arranged on above this cover 403.This back-flushing valve 402 and this vacuum generator 413 and filter 411 gas communications.This storage bin 410 is funnel shaped, and this emptying door 409 is fixed on the below in this blanking storehouse 406.
Particularly, vacuum medicated powder feeder 4, preferably but necessarily, be drum, and substantially comprises superposed feeding cylinder 404 and is positioned at the blanking storehouse 406 of bottom.Vacuum medicated powder feeder 4 bottoms have base 408, for supporting this vacuum medicated powder feeder 4.Storage bin 410 is arranged in blanking storehouse 406, and preferably, this storage bin 410 is positioned at the upper position in blanking storehouse 406.Lower openings place at storage bin 401 is provided with sealing ring 407.
Alternatively, three clips 405 are arranged on vacuum medicated powder feeder 4, for example, lay respectively at the top (top of feeding cylinder 404), approximate mid-section position (between feeding cylinder 404 and blanking storehouse 406) of vacuum medicated powder feeder 4, lower position (position on the lower in blanking storehouse 406) roughly.Particularly, clip 405 is between feeding cylinder 404 and blanking storehouse 406, for connecting this feeding cylinder 404 and this blanking storehouse 406.Certainly, can connect feeding cylinder 404 and blanking storehouse 406 by other connected modes.
As shown in Figure 8, at the top of this vacuum medicated powder feeder 4, there is cover 403, then a clip is used for installing this cover 403, is called top clip.Further preferably, the below of this cover is provided with filter mounting disc 412, by this filter mounting disc 412, filter 411 is installed and this filter 411 is positioned at this filter mounting disc 412 belows.Further preferably, on this cover 403, by back-flushing valve 402, be provided with blowback gas bag 401, and/or preferably, this vacuum generator 413 is arranged on above this cover 403.And, this vacuum generator 413 and back-flushing valve 402 and filter 4 youngster's gas communications.That is to say, filter 411 is installed on filter mounting disc 412 (filter mounting disc 412 belows) and is positioned at feeding cylinder 404 inside.
Blowback gas bag 401 is arranged on above cover 403 by back-flushing valve 402, with blowback gas bag 401 independently, vacuum generator 413 is also arranged on above cover 403, blowback gas bag 401, back-flushing valve 402 and vacuum generator 413 are all positioned at cover 403 tops, that is, be positioned at the outside of feeding cylinder 404.
Preferably, filter 411 can be cylindraceous, also can have other shapes.Further preferably, in order to increase the filter area of filter in the situation that not increasing height, that is, improve filter efficiency, multiple filters can be set, in accompanying drawing 8, show three filters 411.
According in the operating process of the application's vacuum medicated powder feeder 4, first make emptying door 409 close, supply compressed air then to vacuum generator 413, meanwhile, by back-flushing valve 402, inflate to blowback gas bag 401.Now, vacuum generator 413 is worked, and makes the interior generation negative pressure of feeding cylinder 404.At this moment, under the effect of the negative pressure of medicated powder in feeding cylinder 404, by conveying pipeline 414, be inhaled into feeding cylinder 404.By the operation of filter 411, the medicated powder and the air that make to enter in feeding cylinder 404 are separated from each other.Afterwards, vacuum generator 413 is quit work, open emptying door 409 simultaneously.At this moment, medicated powder can fall into the feed bin of the capsule filler 2 that is arranged in vacuum medicated powder feeder 4 belows.Meanwhile, blowback gas bag 401 carries out blow-back, thereby filter 411 is cleared up, in order to the operation in next cycle.
Fig. 9 has schematically shown the front view that the part of the vertical capsule sorting buffing machine 3 in hard capsule filling system 100 is cut open; Figure 10 is the side view that the part of the vertical capsule sorting buffing machine 3 shown in Fig. 9 is cut open.
With reference to figure 9 and Figure 10, vertical capsule sorting buffing machine 3 comprises: finished capsule product hopper 31, is connected with the finished capsule product outlet of capsule filler 2, for receiving from the finished capsule product of the finished capsule product outlet output of capsule filler 2; Burnishing device 32, the hopper port of finished capsule product hopper 31 is connected in the following side of burnishing device 32, in burnishing device 32, finished capsule product is carried out to polishing, removes the medicated powder being bonded on finished capsule product outer surface, and the capsule after polishing is upwards carried; Frame 33, is provided with the motor 331 for driving burnishing device 32 in frame, described burnishing device 32 is erectly installed on frame 33 tops; Device for inhaling powdery substances 34, along the sidepiece that is longitudinally installed on burnishing device 32 of burnishing device 32, and upwards separates in week with finished capsule product hopper 31, to avoid interference; And sorting unit 35, being connected in the upper lateral part of burnishing device 32, sorting unit 35 is installed on frame 33 by sorting unit bracket 351, to support securely sorting unit 35.The application's vertical capsule sorting buffing machine has been realized polishing and point selection operation of finished capsule product, and floor space is little, is easy to realize the full-automatic sterileization operation of hard capsule filling system.
As shown in Figure 9, burnishing device 32 comprises: brush axle 321, by shaft coupling, be connected to the motor 331 being installed in frame 33, and by described motor 331, drive brush axle 321 to rotate; Spring hairbrush 322, for brushing the medicated powder on finished capsule product outer surface, at the two ends of brush axle 321 around brush axle 321 spiral settings, so that polishing is more abundant; Polishing barrel 323, described brush axle 321 is installed in polishing barrel 323.Brush axle 321 rotates under the driving of motor 331, thereby drives spring hairbrush 322 to carry out polishing to the finished capsule product being delivered to polishing barrel 323 from the hopper port of finished capsule product hopper 31.Spring hairbrush 322 be set at the two ends of brush axle 321 be for polishing more abundant.Certainly, the set-up mode of spring hairbrush 322 also can change according to practical situation, for example, be only arranged on the place, one end of brush axle 321, and spring hairbrush 322 can arrange in a continuous manner, also can arrange in interrupted mode.
For the finished capsule product from finished capsule product hopper 31 is upwards delivered to sorting unit 35, on brush axle 321, be provided with helical blade 326.When brush axle 321 rotates under the driving of motor 331, helical blade 326 drives finished capsule product upwards to carry.
In order to extend the polishing time of finished capsule product, make polishing more thorough, polishing barrel 323 can be divided into feeding cylinder 324 and discharge barrel 325, between feeding cylinder 324 and discharge barrel 325, be tightly connected, finished capsule product hopper 31 is connected in the bottom of feeding cylinder 324, and sorting unit 35 is connected in the top of discharge barrel 325.The finished capsule product that the finished capsule product of capsule filler 2 exports out enters the feeding cylinder 324 of below through finished capsule product hopper 31, through the polishing of the spring hairbrush in feeding cylinder 324, then the discharge barrel 325 that enters top again exports sorting unit 35 in discharge barrel 325 after the polishing of spring hairbrush.
After polishing, the disallowable medicated powder gravitate getting off falls, and siphoned away by the device for inhaling powdery substances 34 that is arranged on burnishing device 32 sidepieces, and then be recovered in vacuum cleaner, therefore device for inhaling powdery substances 34 brushes for aspirating the medicated powder getting off by spring hairbrush 322 from burnishing device 32.As shown in figure 10, device for inhaling powdery substances 34 has the spaced apart multiple horizontal powder absorbing pipes 341 of short transverse and the vertical powder absorbing pipe 342 along burnishing device 32, one end of described horizontal powder absorbing pipe 341 is communicated with burnishing device 32, and the other end of horizontal powder absorbing pipe 341 is communicated with vertical powder absorbing pipe 342.Due to action of gravity, the interior polished medicated powder getting off of feeding cylinder 324 is more more than the interior polished medicated powder getting off of discharge barrel 325, therefore being divided into two parts with polishing barrel 323 adapts, the diameter that is connected in the horizontal powder absorbing pipe of described feeding cylinder 324 can be greater than the diameter of the horizontal powder absorbing pipe that is connected in described discharge barrel 325, more effectively to aspirate the polished medicated powder getting off in burnishing device 32.
Under the driving of motor 331, finished capsule product is upwards delivered to sorting unit 35 in burnishing device 32.In sorting unit 35, be provided with compressed air channel, described compressed air channel is connected in compressed air source (not shown), compressed air passes into after sorting unit 35, in the material cavity of the bottom of sorting unit 35, form Air Flow, enter Capsules and the broken capsule of bottom material cavity, because himself is lightweight, can be inhaled in the material cavity of top, qualified capsule is because deadweight is by sorting unit 35, from the outlet of sorting unit out.Be appreciated that the existing sorting unit that sorting unit also can have other structure or adopt other to be applicable to.
In order to adapt to the production requirement of high yield capsule filler, the sorting unit 35 of the application's vertical capsule sorting buffing machine 3 can be set to multiple, shown in the application's accompanying drawing for thering are two sorting units 35.Therefore, between burnishing device 32 and multiple sorting unit 35, be provided with isocon 36, from burnishing device 32 finished capsule product out, through isocon 36 shuntings, enter multiple sorting units 35.
For the vertical capsule sorting buffing machine 3 that makes the application adapts to and mate different capsule fillers, the application's vertical capsule sorting buffing machine 3 also can comprise adjusting device 37, for regulating the height of described vertical capsule sorting buffing machine 3.Adjusting device 37 is arranged at frame 33 belows, by the screw gear drive mechanism of adjusting device 37, the height of finished capsule product hopper 31 of vertical capsule sorting buffing machine 3 and the height of the finished capsule product of capsule filler 2 outlet is adapted.
Adjusting device 37 can also comprise the retaining mechanism 371 of locking described adjusting device, to guarantee to regulate stability and accuracy afterwards.Because most of distribution of weight of this vertical capsule sorting buffing machine 3 is in middle and upper part, in order to guarantee the stability of vertical capsule sorting buffing machine 3, the configuration dish 372 of the weight of vertical capsule sorting buffing machine 3 described in balance can be set.
When vertical capsule sorting buffing machine 3 is worked, its finished capsule product hopper 31 receives the finished capsule product from the finished capsule product outlet of capsule filler 2; Then in burnishing device 32, remove the medicated powder being bonded on finished capsule product outer surface, and the capsule after polishing is upwards delivered to sorting unit 35; Device for inhaling powdery substances 34 is pumped in the medicated powder that in burnishing device 32, polishing is got off; In sorting unit 35, Capsules is separation with qualified capsule with broken capsule.
Vertical capsule sorting buffing machine 3 shown in Fig. 1 is positioned at the outside of the seal closure of capsule filler 2, certainly, also vertical capsule sorting buffing machine 3 can be encapsulated in the seal closure of capsule filler 2, to realize asepticize operation.
Replace existing traditional plastic bag to carry out the material conveying of (comprising capsulae vacuus and medicated powder) with capsulae vacuus feeder and downdraft medicated powder charging basket.Adopt capsulae vacuus feeder to supply capsulae vacuus to capsule filler, the stainless steel surfaces of downdraft medicated powder charging basket is convenient to cleaning and sterilizing, thoroughly solve the risk that plasticiser pollutes, make whole transfer process sealing dustless and with the vacuum material feeder slitless connection at capsule filler top.Without manually installing capsulae vacuus or medicated powder additional, and because the bucket capacity of capsulae vacuus feeder is than large many of the bucket capacity of capsule filler itself, so significantly reduced workman's activity.Meanwhile, whole production process does not produce any material dust.In addition, according to the application's brand-new hard capsule filling system, Ethernet tele-control system is installed, is sitting in the production that just can control capsule filler in office, understand in real time the condition of production.
Although illustrated and described the application's preferred embodiment, can carry out various changes and replacement to it, this does not deviate from the application's spirit and scope.Therefore, will be appreciated that infinite mode has been described the application by example.

Claims (10)

1. a hard capsule filling system, comprising:
Capsulae vacuus feeder (1), comprises the discharging gate (19) of carrying capsulae vacuus;
Capsule filler (2), the discharging gate (19) of described capsulae vacuus feeder (1) is connected in the capsulae vacuus entrance of described capsule filler (2);
Vacuum medicated powder feeder (4), is arranged at the top of described capsule filler (2), and is communicated with described capsule filler (2);
Downdraft medicated powder charging basket (5), the medicated powder entrance of described vacuum medicated powder feeder (4) is connected in described downdraft medicated powder charging basket (5) by medicated powder conveying pipeline (6);
Vertical capsule sorting buffing machine (3), the finished capsule product outlet of described capsule filler (2) is connected to the finished capsule product hopper (31) of described vertical capsule sorting buffing machine (3); And
Seal bootr (7), described capsule filler (2) is encapsulated in described seal bootr (7), and described seal bootr (7) has the interface that described capsule filler (2) is connected with described capsulae vacuus feeder (1), described vacuum medicated powder feeder (4), described vertical sorting buffing machine (3).
2. hard capsule filling system according to claim 1, wherein, the described discharging gate (19) of described capsulae vacuus feeder (1) is connected with the capsulae vacuus inlet seal of described capsule filler (2) by the corresponding interface of described seal bootr (7), the medicated powder outlet of described vacuum medicated powder feeder (4) is connected with the medicated powder inlet seal of described capsule filler (2) by the corresponding interface of described seal bootr (7), and the outlet of the finished capsule product of described capsule filler (2) is tightly connected by the corresponding interface of described seal bootr (7) and the finished capsule product hopper of described vertical sorting buffing machine (3).
3. hard capsule filling system according to claim 1, wherein, described capsulae vacuus feeder (1) comprising: connecting device (16), the hopper port of the capsulae vacuus hopper (11) of described capsulae vacuus feeder (1) is connected to feeding pipe (17) by described connecting device (16), and described discharging gate (19) is communicated with described feeding pipe (17); And for controlling the adjusting device (13) of sending the speed of capsulae vacuus from the hopper port of described capsulae vacuus hopper (11), described adjusting device (13) is inserted in described connecting device (16).
4. hard capsule filling system according to claim 3, wherein, one feed pipe (18) is connected between described discharging gate (19) and described feeding pipe (17), described feed pipe is provided with valve in (18), between described feed pipe (18) and described feeding pipe (17) and between described feed pipe (18) and described discharging gate (19), flexibly connects.
5. hard capsule filling system according to claim 1, wherein, the staving of described downdraft medicated powder charging basket (5) comprises sidewall and bottom, described sidewall and restriction inner space, described bottom, described inner space is become lower space by baffle for separating and holds the upper space of medicated powder, described dividing plate has opening down, and described opening is connected with the pipeline that reaches described staving outside from described sidewall.
6. hard capsule filling system according to claim 5, wherein, described dividing plate has gas joint (57), described gas joint (57) is connected with sanitation-grade trachea (56), described sanitation-grade trachea (56) extends in space and further in described pipeline, extends on described, on described sanitation-grade trachea, is provided with multiple pores.
7. hard capsule filling system according to claim 1, wherein, described vacuum medicated powder feeder (4) comprise the body that is positioned at described vacuum medicated powder feeder top feeding cylinder (404) and be positioned at the blanking storehouse (406) of the bottom of the body of described vacuum medicated powder feeder, described vacuum medicated powder feeder further comprises: for delivery of the conveying pipeline (414) of medicated powder, described conveying pipeline (414) stretches in described feeding cylinder (404); Vacuum generator (413), is positioned at described feeding cylinder (404) top; And storage bin (410), be positioned at described blanking storehouse (406), and be provided with emptying door (409) in described blanking storehouse (406).
8. hard capsule filling system according to claim 7, wherein, one cover (403) is arranged on described feeding cylinder (404) top, below described cover (403), be provided with filter mounting disc (412), filter (411) and described filter (411) are installed in described filter mounting disc (412) and are positioned at described filter mounting disc (412) below, back-flushing valve (402) is installed on described cover (403), on described back-flushing valve (402), be provided with blowback gas bag (401).
9. hard capsule filling system according to claim 1, wherein, described vertical capsule sorting buffing machine (3) comprising: burnishing device (32), and the hopper port of described finished capsule product hopper (31) is connected in the following side of described burnishing device (32); Device for inhaling powdery substances (34), along the sidepiece that is longitudinally connected in described burnishing device (32) of described burnishing device (32); And sorting unit (35), be connected in the upper lateral part of described burnishing device (32).
10. hard capsule filling system according to claim 9, wherein, described device for inhaling powdery substances (34) has along the spaced apart multiple horizontal powder absorbing pipes of short transverse (341) of described burnishing device (32) and a vertical powder absorbing pipe (342), one end of described horizontal powder absorbing pipe is communicated with described burnishing device (32), and the other end of described horizontal powder absorbing pipe is communicated with described vertical powder absorbing pipe (342).
CN201320631351.3U 2013-10-14 2013-10-14 Hard capsule filling system Expired - Lifetime CN203555958U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104546486A (en) * 2013-10-14 2015-04-29 浙江飞云科技有限公司 Hard capsule filling system
CN104856883A (en) * 2015-05-25 2015-08-26 浙江富昌机械有限公司 Sealed capsule filling machine
CN105922110A (en) * 2016-05-12 2016-09-07 绍兴中亚胶囊有限公司 Improved separation and dust collection device for capsules
CN106002591A (en) * 2016-05-12 2016-10-12 绍兴中亚胶囊有限公司 High-efficiency combining device for producing capsules
CN106002577A (en) * 2016-05-12 2016-10-12 绍兴中亚胶囊有限公司 Improved combined device for capsule production
CN114246799A (en) * 2021-12-29 2022-03-29 余为 Filling machine for pharmaceutical production

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104546486A (en) * 2013-10-14 2015-04-29 浙江飞云科技有限公司 Hard capsule filling system
CN104546486B (en) * 2013-10-14 2017-12-12 楚天飞云制药装备(长沙)有限公司 Hard shell capsules filling system
CN104856883A (en) * 2015-05-25 2015-08-26 浙江富昌机械有限公司 Sealed capsule filling machine
CN105922110A (en) * 2016-05-12 2016-09-07 绍兴中亚胶囊有限公司 Improved separation and dust collection device for capsules
CN106002591A (en) * 2016-05-12 2016-10-12 绍兴中亚胶囊有限公司 High-efficiency combining device for producing capsules
CN106002577A (en) * 2016-05-12 2016-10-12 绍兴中亚胶囊有限公司 Improved combined device for capsule production
CN114246799A (en) * 2021-12-29 2022-03-29 余为 Filling machine for pharmaceutical production
CN114246799B (en) * 2021-12-29 2023-09-15 余为 Filling machine for medicine production

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