CN203548574U - Babbitt metal bearing pad with bonding layer - Google Patents
Babbitt metal bearing pad with bonding layer Download PDFInfo
- Publication number
- CN203548574U CN203548574U CN201320679030.0U CN201320679030U CN203548574U CN 203548574 U CN203548574 U CN 203548574U CN 201320679030 U CN201320679030 U CN 201320679030U CN 203548574 U CN203548574 U CN 203548574U
- Authority
- CN
- China
- Prior art keywords
- layer
- babbitt metal
- iron
- metal bearing
- babbit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910000897 Babbitt (metal) Inorganic materials 0.000 title claims abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 46
- 229910052742 iron Inorganic materials 0.000 claims abstract description 23
- 241001275902 Parabramis pekinensis Species 0.000 claims description 12
- 239000011230 binding agent Substances 0.000 claims description 9
- 239000012634 fragment Substances 0.000 claims description 9
- 239000010949 copper Substances 0.000 abstract description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 9
- 229910052802 copper Inorganic materials 0.000 abstract description 9
- 238000007747 plating Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 3
- 229910018471 Cu6Sn5 Inorganic materials 0.000 abstract 1
- 231100000053 low toxicity Toxicity 0.000 abstract 1
- 238000009713 electroplating Methods 0.000 description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- ZTXONRUJVYXVTJ-UHFFFAOYSA-N chromium copper Chemical compound [Cr][Cu][Cr] ZTXONRUJVYXVTJ-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 241000579895 Chlorostilbon Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 229910052876 emerald Inorganic materials 0.000 description 1
- 239000010976 emerald Substances 0.000 description 1
- 229960002089 ferrous chloride Drugs 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Images
Abstract
The utility model provides a babbitt metal bearing pad with a bonding layer. The babbitt metal bearing pad comprises a copper pad back (1) and a babbitt metal layer (3), wherein an iron layer (2) is plated on the surface (back onto the babbitt metal layer (3)) of the copper pad back (1), and the babbitt metal layer (3) is poured on the iron layer (2) which is 0.0127-0.0762mm thick. According to the babbitt metal bearing pad, the iron layer is plated on the surface of the copper pad back, which is back onto the babbitt metal layer; the bonding strength of the iron layer and the copper pad back is good, the iron layer can be used for effectively avoiding forming Cu6Sn5 or Cu5Sn4, and an iron plating process has the advantage of low toxicity.
Description
Technical field
The utility model relates to a kind of babbit metal bearing tile fragment with binder course.
Background technique
The sliding bearing of applying in industry has a variety of, but most of sliding bearing all has similarly the typical structure being comprised of watt back of the body and soft metal or Babbitt.These bearings will be faced harsher running environment when operation; inefficacy under extreme case may cause catastrophic effect; light pay maintenance expenses and the shutdown loss of tens thousand of units; heavy cause the damage of other static part; during especially severe, even can cause rotating shaft to damage, may need the maintenance expenses of millions of units.
Have a key factor that affects bearing operation can not be ignored, that is exactly the bond quality of Babbitt and watt back of the body.Babbitt has extremely vital impact with the bond quality of watt back of the body for the reliability of bearing.
Most manufacturers can require binder course when using non-destructive inspection (UT), has more than 90%, even 100% combination rate.So in copper and chromiumcopper can incline watt, transfer in copper or chromiumcopper and form Cu if tin by tining and pour into a mould Babbitt, can occur copper or the chromiumcopper watt back of the body so
6sn
5or Cu
5sn
4layer, Cu
6sn
5or Cu
5sn
4layer can solidify rear continued growth and form new alloy-layer.This growth meeting Yin Wendu raises and aggravates, and can not stop, unless this alloy-layer occurs to rupture completely because of its own brittle failure.Have a strong impact on combination rate and the life-span of the copper back of the body and Babbitt.
To the copper back of the body, nickel plating is a kind of means that solve the problems of the technologies described above, but because tin also has similar phenomenon of osmosis with nickel, the problem that copper tin interpenetrates still exists on a small quantity.Nickel plating is not only expensive in addition, and environment is had to larger negative effect.
Summary of the invention
In order to solve the problems of the technologies described above, the utility model provide that a kind of cost is low, environmental pollution is little and can solve watt back of the body in brasses back of the body Babbitt tile fragment and Babbitt in conjunction with forming Cu
6sn
5or Cu
5sn
4the babbit metal bearing tile fragment with binder course of problem layer by layer.
The technical solution adopted in the utility model is: comprise the brasses back of the body and babbit layer, the described brasses back of the body is coated with an iron layer on the surface of babbit layer, and babbit layer casts on iron layer.
In the above-mentioned babbit metal bearing tile fragment with binder course, the thickness of described iron layer is 0.0127-0.0762mm.
Compared with prior art, the beneficial effects of the utility model are: the babbit metal bearing tile fragment with binder course of the present utility model is coated with an iron layer at the brasses back of the body on the surface of babbit layer, iron layer and the brasses back of the body have good adhesive strength, and iron layer can effectively prevent Cu
6sn
5or Cu
5sn
4the formation of layer, and iron plating process has hypotoxic advantage, and environmental pollution is little.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in Figure 1, the babbit metal bearing tile fragment with binder course of the present utility model comprises the brasses back of the body 1 and babbit layer 3, and the described brasses back of the body 1 is coated with an iron layer 2 on the surface of babbit layer 3, and babbit layer 3 casts on iron layer 2; The thickness of described iron layer 2 is 0.0127-0.0762mm.
An electroplating technology for iron layer 2, comprises the steps;
1) prepare the completely ferrous chloride solution of 2/3 capacity of 240 liters of clean barreleds, add calcium carbonate to stir, and at room temperature make pH value reach 0.5～4.0, standing and precipitated impurities, then transfers to the mixed solution after precipitation in electroplating pool; Repeat above operation, and the electroplating pool of annotating is to needed amount.
2) solution in electroplating pool is heated to 38～52 ℃, the solution in electroplating pool is filtered with circulated filter system, until solution becomes limpid emerald; The filter screen specification of circulated filter system is from 100 microns to 3 microns.
3) solution temperature in electroplating pool is adjusted to 72～78 ℃, pH value is adjusted to 1.0～1.2, and the concentration of iron is 28%～30%;
4) 12 pure iron electrode rods are positioned in electroplating pool, the many ferroelectric utmost points are connected on same electrode, and this electrode is connected on a cathode power supply and rectifier; A negative electrode shelf is disposed in electroplating pool to cathode carrier sub-connection power cathode.
5) a false negative electrode is stretched out and inserts electroplate liquid from negative electrode shelf; Described false negative electrode is the Corrugated Steel after dezincify.
6) open and electroplate control power supply, false negative electrode is electroplated, to the uniform grey of false negative electrode covering one deck; During plating, electroplating voltage is 1V, and current density is 3000A/ ㎡, and electroplating time is 4h.
7) surface of the electroplated of the cleaning brasses back of the body 1, and by the surface of electroplated just to pure iron electrode.
8) the brasses back of the body 1 is electroplated, electroplated the afterflush brasses back of the body; During plating, current density is 3000A/ ㎡, and electroplating time is 30-45min.
Claims (2)
1. there is a babbit metal bearing tile fragment for binder course, comprise the brasses back of the body and babbit layer, it is characterized in that: the described brasses back of the body is coated with an iron layer on the surface of babbit layer, and babbit layer casts on iron layer.
2. the babbit metal bearing tile fragment with binder course as claimed in claim 1, is characterized in that: the thickness of described iron layer is 0.0127-0.0762mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320679030.0U CN203548574U (en) | 2013-10-31 | 2013-10-31 | Babbitt metal bearing pad with bonding layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320679030.0U CN203548574U (en) | 2013-10-31 | 2013-10-31 | Babbitt metal bearing pad with bonding layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203548574U true CN203548574U (en) | 2014-04-16 |
Family
ID=50466696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320679030.0U Expired - Lifetime CN203548574U (en) | 2013-10-31 | 2013-10-31 | Babbitt metal bearing pad with bonding layer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203548574U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103557233A (en) * | 2013-10-31 | 2014-02-05 | 湖南崇德工业科技有限公司 | Babbit metal bearing bush with bonding layer |
| CN109268392A (en) * | 2018-11-13 | 2019-01-25 | 浙江申发轴瓦股份有限公司 | A kind of gas turbine copper alloy thrust bearing |
-
2013
- 2013-10-31 CN CN201320679030.0U patent/CN203548574U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103557233A (en) * | 2013-10-31 | 2014-02-05 | 湖南崇德工业科技有限公司 | Babbit metal bearing bush with bonding layer |
| CN109268392A (en) * | 2018-11-13 | 2019-01-25 | 浙江申发轴瓦股份有限公司 | A kind of gas turbine copper alloy thrust bearing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 411101 No.9, Chayuan Road, high tech Zone, Xiangtan City, Hunan Province Patentee after: Hunan Chongde Technology Co.,Ltd. Address before: 411101 Hunan Province, Xiangtan city Yuetang District Shuangma Industrial Park Patentee before: HUNAN SUND INDUSTRIAL AND TECHNOLOGICAL Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140416 |